CN103559578A - Cutter intelligent management method based on RFID technology - Google Patents
Cutter intelligent management method based on RFID technology Download PDFInfo
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- CN103559578A CN103559578A CN201310539823.7A CN201310539823A CN103559578A CN 103559578 A CN103559578 A CN 103559578A CN 201310539823 A CN201310539823 A CN 201310539823A CN 103559578 A CN103559578 A CN 103559578A
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Abstract
The invention discloses a cutter intelligent management method based on the RFID technology. RFID labels are installed on cutter boxes for containing cutters and clamps of cutters, ID numbers of the labels on the cutter boxes and the clamps are changeless, in the using process of the cutters, relevant information changes, and the information will be bound with the ID numbers of the labels to form a database. The management method for a set of cutters is designed, information of the cutter can be tracked dynamically, the cutter boxes and the clamps can flow randomly and be reused, the cutter information in dynamic change and the cutter box IDs and the clamp IDs which are changeless can be combined organically, and therefore the single cutter can be tracked and managed in real time in the full life circle.
Description
Technical field
The present invention relates to RFID recognition technology field, relate in particular to the application of RFID technology in machine tool management.
Background technology
In existing tool management mode, owing to each cutter not being given the means of the ID (identity number) of unique energy all-the-way tracking, cannot realize cutter is realized to single grade tracking.From management aspect and technical elements, strengthening the management to NC cutting tool, is the important channel of realizing numerically-controlled machine synergy.Further strengthen the selecting of NC cutting tool, prepare, circulate, the management of the complete business procedure such as maintenance, realize " in the correct time, by correct cutter, with correct quantity, deliver to correct place, carry out correct use ", can further reduce the waste aspect time, cost, be the important guarantee that promotes numerically-controlled machine utilization factor.
With traditional universal cutter comparison, the application table of NC cutting tool reveals the distinguishing feature of following 3 aspects: (1) is strongly professional.NC cutting tool develops rapidly aspect new material, new coating, new technology, and new product emerges in an endless stream, renewal speed is very fast, requires enterprise customer to possess more fully NC cutting tool professional knowledge.(2) data volume is large.The clip type of take is that main NC cutting tool provides great convenience as producing, but has also brought a large amount of different cutter manufacturer, dissimilar, different characteristics simultaneously and had again each other the toolbox of multiple combination relation, and data volume is huge.(3) business procedure is complicated.NC cutting tool management service comprises cutter selection, numerical control program establishment, machining simulation of project engineering stage etc., the cutter plan of production phase, buying, stock, cutter are assembled, presetting, dispensing, reconditioning etc., are complex processes that relates to a plurality of departments.Very strong professional, googol enterprise is faced with at NC cutting tool management aspect how effectively accumulate and utilize application of cutting tool knowledge, how effectively manages according to amount, complicated business procedure and shared NC cutting tool data, how integrated information is to work in coordination with the huge challenge of every management service.
Summary of the invention
The problems referred to above that exist in order to overcome cutting tool for CNC machine management, the invention provides a kind of cutter intelligent management based on RFID technology.
The technical scheme that the present invention adopted is for achieving the above object: a kind of cutter intelligent management based on RFID technology, comprises the following steps:
A, on the cutter box of splendid attire cutter, RFID label is installed; RFID label is installed on the fixture of cutter.
B, when new product is put in storage, in Computer Database, each cutter will be endowed identity numbering, and the relevant information of this cutter of typing; With reader, read No. ID of label on their cutter box of splendid attire, computer system is automatically by No. ID binding of the label on the numbering of cutter and cutter box simultaneously, and deposits database in.
C, to blade carrier, cutter will be removed from cutter box, cutter by the cutter box of binding ID with it number separately, is installed on fixture, in order to delivering on lathe, uses.With the indoor reader of tool setting, read label on cutter box No. ID, then read label on fixture No. ID, system will automatically be married again the numbering of cutter to be tied in No. ID of fixture.
D, at the fixture with cutter, be installed in lathe process, the reader at lathe place reads No. ID on fixture, automatic input tool-information;
E, fixture unload process from lathe, and reader reads fixture label No. ID, automatic input tool-information;
F, fixture are got back to blade carrier, at cutter, from fixture, unload process, and reader reads on fixture label No. ID, then read and unload No. ID, the label that packs new cutter box after bottom tool into, and tool-information is just bound on new No. ID.
G, cutter is being carried out before regrinding processing, reader in sharpening chamber reads cutter box label No. ID, and system prompt is placed to specifies regrinding position to carry out regrinding, and regrinding completes and reads cutter box ID, this cutter of system prompt is in which regrinding position, and this cutter is reinstalled and in box, completes one time regrinding.
In h, the process of scrapping at cutter, in storehouse, reader reads cutter box ID, and reason is scrapped in keeper's typing, and in system, this cutter of automatic mark is for scrapping.
Described label is ultrahigh frequency or high-frequency RF ID chip package, in every RFID chip, is provided with unique ID number.
In described step b, tool-information comprises cutter brand, model, buy batch, operator, running time.
In described steps d, tool-information comprises No. ID of cutter, operator, processing tasks, time.
In described step e, tool-information comprises the workpiece quantity of No. ID of cutter, operator, time and processing.
In described step g, system records operating personnel, time, place, the regrinding number of times information of this regrinding automatically.
In described step h, scrap completion system by recording operating personnel, scrap reason, scrap the time, auditor's information.
Cutter intelligent management based on RFID technology of the present invention, make cutter stock, on lower clamp, regrinding, each stage of a plurality of departments such as scrapping can obtain tracing management accurately, realized to tool-information dynamically follow the tracks of, the random circulation of cutter box and fixture reuses, make to organically combine between the tool-information of dynamic change and changeless cutter box ID and fixture ID, thereby realize the Life cycle real-time follow-up management of single product cutter, easily and fast, cutter is searched for and is followed the tracks of accurately, has greatly improved work efficiency.
Accompanying drawing explanation
Fig. 1 is the schematic diagram that the present invention is based on the cutter intelligent management of RFID technology.
Fig. 2 is the workflow diagram that the present invention is based on the cutter intelligent management of RFID technology.
Embodiment
Cutter intelligent management based on RFID technology of the present invention, principle as shown in Figure 1, ultrahigh frequency RFID electronic tag is installed on cutter box, fixture, and cutter box label, fixture label all adopt ultrahigh frequency RFID chip package, and in every RFID chip is for No. ID that the whole world is unique.These labels are the readable electronic ID card of noncontact in Tool Management System.The mode that cutter box electronic tag adopts high strength adhesive sticker to paste is installed, and the installation of fixture label adopts and holes on fixture, and anti-metal ultrahigh frequency RFID electronic tag seccotine is cemented to the mode on fixture.Cutter box is changeless No. ID, fixture is also for No. ID changeless, but the information of cutter is along with operation is each time constantly to change and increasing, the present invention realized to tool-information dynamically follow the tracks of, the random circulation of cutter box and fixture reuses, make to organically combine between the tool-information of dynamic change and changeless cutter box ID and fixture ID, thereby realize the Life cycle real-time follow-up management of single product cutter.Management system described in the invention comprises: the formations such as cutter box electronic tag, fixture electronic tag, reader, computing machine, intelligent tool management software, the network equipment.
The present invention is based on the cutter intelligent management of RFID technology as shown in Figure 2, process is as follows:
1. cutter is from warehouse-in, and storehouse is furnished with reader.On cutter box, mount label, and carry out typing registration.The operation completing comprises: give an identity numbering to each cutter, with reader, read No. ID on cutter box, identity numbering and No. ID binding.And the relevant information of this cutter of manual entry, comprising: cutter brand, model, buy batch, the data such as operator, running time, and be automatically uploaded to intelligent tool management database.Then cutter is in stand-by state.
On cutter fixture Shi， factory blade carrier is furnished with to reader.Cutter will be installed on fixture, then be sent to lathe and process operation.When mounting cutter, reader reads No. ID of label on cutter box, then reads No. ID on fixture, and system will be married again cutter numbering No. ID that is tied on fixture automatically.This operation has realized has married again the identity information of cutter on fixture.
3. lathe on cutter, is furnished with reader by lathe.With the fixture of cutter, be sent to by the lathe in workshop, before upper lathe, read RFID on fixture No. ID, system is by automatic record: No. ID of this cutter, operator, time.
4. lathe under cutter, when cutter used after a period of time, cutter need to be processed regrinding or scrap it.Fixture is after lathe unloads, and read RFID on fixture No. ID, system is by automatic record: No. ID of this cutter, operator, time.The workpiece quantity of the processing of typing simultaneously.
5. cutter lower clamp, when cutter need to be processed regrinding or scrap it, fixture will be got back to blade carrier.Reader reads No. ID of RFID on fixture, then reads and unload No. ID of the cutter box that packs into after bottom tool.Like this cutter be endowed again one new No. ID, to be bound to this new No. ID upper for all information of this cutter simultaneously.
6. cutter regrinding processing, sharpening chamber is furnished with reader.Cutter after using a period of time needs cutter to carry out regrinding processing, makes its restorability.Reader reads the cutter box ID that treats regrinding cutter, and system prompt is placed to specifies regrinding position to carry out regrinding, and regrinding completes and reads cutter box ID, and this cutter of system prompt is in which regrinding position, and this cutter is reinstalled and in box, completes one time regrinding.System will record the information such as operating personnel, time, place, regrinding number of times of this regrinding automatically.
7. cutter is scrapped, and at storehouse, operates.Cutter because expire serviceable life, the reason cutter such as artificial damage, mechanical fault cannot continue to use, need to do and scrap processing.Reader reads cutter box ID, and reason is scrapped in keeper's typing, and in system, this cutter of automatic mark is for scrapping.Scrap completion system by recording operating personnel, scrap reason, scrap the time, the information such as auditor.
The present invention is described by embodiment, and those skilled in the art know, without departing from the spirit and scope of the present invention, can carry out various changes or equivalence replacement to these features and embodiment.In addition, under instruction of the present invention, can modify to adapt to concrete situation and material and can not depart from the spirit and scope of the present invention these features and embodiment.Therefore, the present invention is not subject to the restriction of specific embodiment disclosed herein, and the embodiment within the scope of all the application's of falling into claim belongs to protection scope of the present invention.
Claims (9)
1. the cutter intelligent management based on RFID technology, is characterized in that: comprise the following steps:
A, on the cutter box of splendid attire cutter, RFID label is installed; RFID label is installed on the fixture of cutter;
B, when new product is put in storage, in Computer Database, each cutter will be endowed identity numbering, and the relevant information of this cutter of typing; With reader, read No. ID of label on their cutter box of splendid attire, computer system is automatically by No. ID binding of the label on the numbering of cutter and cutter box simultaneously, and deposits database in;
C, to blade carrier, cutter will be removed from cutter box, be cutter by the cutter box of binding ID with it number separately, be installed on fixture and use in order to delivering on lathe, with the indoor reader of tool setting, read label on cutter box No. ID, read label on fixture No. ID, system will automatically shift the numbering of cutter to be tied in No. ID of fixture again;
D, at the fixture with cutter, be arranged in lathe process, the reader at lathe place reads No. ID on fixture, automatic input tool-information;
E, fixture unload process from lathe, and reader reads fixture label No. ID, automatic input tool-information;
F, fixture are got back to blade carrier, at cutter, from fixture, unload process, and reader reads on fixture label No. ID, then read and unload No. ID, the label that packs new cutter box after bottom tool into, and tool-information is just bound on new No. ID.
2. a kind of cutter intelligent management based on RFID technology according to claim 1, is characterized in that: further comprising the steps of:
G, cutter is being carried out before regrinding processing, reader in sharpening chamber reads cutter box label No. ID, and system prompt is placed to specifies regrinding position to carry out regrinding, and regrinding completes and reads cutter box ID, this cutter of system prompt is in which regrinding position, and this cutter is reinstalled and in box, completes one time regrinding.
3. a kind of cutter intelligent management based on RFID technology according to claim 1, is characterized in that: further comprising the steps of:
In h, the process of scrapping at cutter, the reader in storehouse reads cutter box ID, and reason is scrapped in keeper's typing, and in system, this cutter of automatic mark is for scrapping.
4. according to a kind of cutter intelligent management based on RFID technology described in claim 1-3, it is characterized in that: described label is ultrahigh frequency or high-frequency RF ID chip package, in every RFID chip, is provided with unique ID number.
5. a kind of cutter intelligent management based on RFID technology according to claim 1, is characterized in that: in described step b, tool-information comprises cutter brand, model, buy batch, operator, running time.
6. a kind of cutter intelligent management based on RFID technology according to claim 1, is characterized in that: in described steps d, tool-information comprises No. ID of cutter, operator, processing tasks, time.
7. a kind of cutter intelligent management based on RFID technology according to claim 1, is characterized in that: in described step e, tool-information comprises the workpiece quantity of No. ID of cutter, operator, time and processing.
8. a kind of cutter intelligent management based on RFID technology according to claim 2, is characterized in that: in described step g, system records operating personnel, time, place, the regrinding number of times information of this regrinding automatically.
9. a kind of cutter intelligent management based on RFID technology according to claim 3, is characterized in that: in described step h, scrap completion system by recording operating personnel, scrap reason, scrap the time, auditor's information.
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| CN201310539823.7A CN103559578A (en) | 2013-11-05 | 2013-11-05 | Cutter intelligent management method based on RFID technology |
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|---|---|---|---|---|
| CN104408554A (en) * | 2014-11-13 | 2015-03-11 | 重庆大学 | Intelligent management system for FMS (Flexible Manufacture System) cutters based on two-dimensional technology |
| CN104463528A (en) * | 2014-11-26 | 2015-03-25 | 上海交通大学 | Cutter distribution system |
| CN105404989A (en) * | 2015-10-29 | 2016-03-16 | 广东溢达纺织有限公司 | Machine sewing accessory fixture management system |
| CN105397546A (en) * | 2015-12-24 | 2016-03-16 | 长沙长泰机器人有限公司 | Cutter automatic tool changing method |
| CN105425754A (en) * | 2015-12-23 | 2016-03-23 | 华中科技大学 | Mould processing production line internet of things system and production control method |
| CN105739434A (en) * | 2016-03-28 | 2016-07-06 | 常熟万克精密工具有限公司 | Informatization management system for machining of hard alloy cutter and use method thereof |
| CN106516543A (en) * | 2016-12-20 | 2017-03-22 | 深圳市飞亚达科技发展有限公司 | Automatic management cabinet and management method for machine tool cutter |
| CN107030534A (en) * | 2017-06-22 | 2017-08-11 | 攀钢集团西昌钢钒有限公司 | A kind of scrap cutter blade repairing and sharpening method |
| CN108133244A (en) * | 2017-12-22 | 2018-06-08 | 大连运明自动化技术有限公司 | Tool-information paperless transmission system |
| CN108153241A (en) * | 2017-12-22 | 2018-06-12 | 大连运明自动化技术有限公司 | The cutter data transmission method of intelligent mistake proofing |
| CN108171290A (en) * | 2017-12-22 | 2018-06-15 | 大连运明自动化技术有限公司 | With no paper cutter data transmission method based on RFID chip |
| CN108694481A (en) * | 2018-07-26 | 2018-10-23 | 广西玉柴机器股份有限公司 | A kind of system and method for tool lifecycle management |
| CN108921255A (en) * | 2018-08-10 | 2018-11-30 | 上海视界纵横智能科技有限公司 | The vision-based detection management system and method for process tool |
| CN108942843A (en) * | 2018-06-14 | 2018-12-07 | 上海交通大学 | A kind of Intelligent toolbox system suitable for project type assembly |
| CN109807987A (en) * | 2018-12-19 | 2019-05-28 | 惠科股份有限公司 | Information updating method and device for die cutting machine and computer readable storage medium |
| CN109978348A (en) * | 2019-03-13 | 2019-07-05 | 惠科股份有限公司 | Tool control method and tool-replaceable machine table |
| CN110632887A (en) * | 2019-09-04 | 2019-12-31 | 一汽解放汽车有限公司 | Multi-frequency mixed wireless data read-write transmission device for heavy diesel engine machining production line |
| CN111045384A (en) * | 2019-12-31 | 2020-04-21 | 西北工业大学 | Numerical control machining method, machining device and numerical control machine |
| CN111185788A (en) * | 2018-11-14 | 2020-05-22 | 圣杰国际股份有限公司 | Intelligent management system and method for machine tool |
| CN112486108A (en) * | 2020-10-27 | 2021-03-12 | 成都飞机工业（集团）有限责任公司 | Numerical control manufacturing field cutter circulation control method based on RFID |
| CN112536457A (en) * | 2020-11-19 | 2021-03-23 | 绍兴市上虞区武汉理工大学高等研究院 | Tool management method for complete set drilling of sheet metal die |
| CN112950122A (en) * | 2021-03-12 | 2021-06-11 | 深圳市金洲精工科技股份有限公司 | Full life cycle management method for drill bit |
| CN113204209A (en) * | 2020-01-31 | 2021-08-03 | 财团法人工业技术研究院 | Tool management method for machine tool |
| CN113618463A (en) * | 2021-08-16 | 2021-11-09 | 重庆工业职业技术学院 | Tool changing system for machine tool cutting |
| CN113869612A (en) * | 2021-12-01 | 2021-12-31 | 锱云(上海)物联网科技有限公司 | Method and system for evaluating service life of cutter and storage medium |
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| CN104408554A (en) * | 2014-11-13 | 2015-03-11 | 重庆大学 | Intelligent management system for FMS (Flexible Manufacture System) cutters based on two-dimensional technology |
| CN104463528A (en) * | 2014-11-26 | 2015-03-25 | 上海交通大学 | Cutter distribution system |
| CN105404989A (en) * | 2015-10-29 | 2016-03-16 | 广东溢达纺织有限公司 | Machine sewing accessory fixture management system |
| CN105425754A (en) * | 2015-12-23 | 2016-03-23 | 华中科技大学 | Mould processing production line internet of things system and production control method |
| CN105397546B (en) * | 2015-12-24 | 2018-10-12 | 长沙长泰机器人有限公司 | Cutter automatic tool changer method |
| CN105397546A (en) * | 2015-12-24 | 2016-03-16 | 长沙长泰机器人有限公司 | Cutter automatic tool changing method |
| CN105739434A (en) * | 2016-03-28 | 2016-07-06 | 常熟万克精密工具有限公司 | Informatization management system for machining of hard alloy cutter and use method thereof |
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| CN108171290A (en) * | 2017-12-22 | 2018-06-15 | 大连运明自动化技术有限公司 | With no paper cutter data transmission method based on RFID chip |
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| CN108942843A (en) * | 2018-06-14 | 2018-12-07 | 上海交通大学 | A kind of Intelligent toolbox system suitable for project type assembly |
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| CN108921255B (en) * | 2018-08-10 | 2021-02-19 | 上海视界纵横智能科技有限公司 | Visual inspection management system and method for machining tool |
| CN111185788A (en) * | 2018-11-14 | 2020-05-22 | 圣杰国际股份有限公司 | Intelligent management system and method for machine tool |
| CN109807987A (en) * | 2018-12-19 | 2019-05-28 | 惠科股份有限公司 | Information updating method and device for die cutting machine and computer readable storage medium |
| CN109807987B (en) * | 2018-12-19 | 2021-07-23 | 惠科股份有限公司 | Information updating method and device for die cutting machine and computer readable storage medium |
| CN109978348A (en) * | 2019-03-13 | 2019-07-05 | 惠科股份有限公司 | Tool control method and tool-replaceable machine table |
| CN110632887A (en) * | 2019-09-04 | 2019-12-31 | 一汽解放汽车有限公司 | Multi-frequency mixed wireless data read-write transmission device for heavy diesel engine machining production line |
| CN111045384A (en) * | 2019-12-31 | 2020-04-21 | 西北工业大学 | Numerical control machining method, machining device and numerical control machine |
| CN113204209A (en) * | 2020-01-31 | 2021-08-03 | 财团法人工业技术研究院 | Tool management method for machine tool |
| US11650573B2 (en) | 2020-01-31 | 2023-05-16 | Industrial Technology Research Institute | Management method for cutting tool of machine tool |
| CN112486108A (en) * | 2020-10-27 | 2021-03-12 | 成都飞机工业（集团）有限责任公司 | Numerical control manufacturing field cutter circulation control method based on RFID |
| CN112536457A (en) * | 2020-11-19 | 2021-03-23 | 绍兴市上虞区武汉理工大学高等研究院 | Tool management method for complete set drilling of sheet metal die |
| CN112536457B (en) * | 2020-11-19 | 2022-03-08 | 绍兴市上虞区武汉理工大学高等研究院 | Tool management method for complete set drilling of sheet metal die |
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| CN113618463A (en) * | 2021-08-16 | 2021-11-09 | 重庆工业职业技术学院 | Tool changing system for machine tool cutting |
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