CN105856332A - Control method and control system for numerically-controlled sliding table saw - Google Patents
Control method and control system for numerically-controlled sliding table saw Download PDFInfo
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- CN105856332A CN105856332A CN201610252184.XA CN201610252184A CN105856332A CN 105856332 A CN105856332 A CN 105856332A CN 201610252184 A CN201610252184 A CN 201610252184A CN 105856332 A CN105856332 A CN 105856332A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27B—SAWS FOR WOOD OR SIMILAR MATERIAL; COMPONENTS OR ACCESSORIES THEREFOR
- B27B5/00—Sawing machines working with circular or cylindrical saw blades; Components or equipment therefor
- B27B5/02—Sawing machines working with circular or cylindrical saw blades; Components or equipment therefor characterised by a special purpose only
- B27B5/06—Sawing machines working with circular or cylindrical saw blades; Components or equipment therefor characterised by a special purpose only for dividing plates in parts of determined size, e.g. panels
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27B—SAWS FOR WOOD OR SIMILAR MATERIAL; COMPONENTS OR ACCESSORIES THEREFOR
- B27B5/00—Sawing machines working with circular or cylindrical saw blades; Components or equipment therefor
- B27B5/29—Details; Component parts; Accessories
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/18—Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form
- G05B19/414—Structure of the control system, e.g. common controller or multiprocessor systems, interface to servo, programmable interface controller
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- Mechanical Engineering (AREA)
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- Forests & Forestry (AREA)
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- Manufacturing & Machinery (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
- Numerical Control (AREA)
Abstract
The invention discloses a control method and a control system for a numerically-controlled sliding table saw. The control method comprises the following steps: A, acquiring parameter information of plates to be cut and each finished small plate; B, acquiring a composition scheme; and C, automatically driving a guiding rule to carry out cutting operation on the plates to be cut according to the composition scheme. According to the control method and the control system, which are disclosed by the invention, the saw cutting efficiency of the numerically-controlled sliding table saw is increased through the steps of composing, and then automatically realizing accurate location for the guiding rule at the right side, thus the labour is greatly saved, and the cost is reduced.
Description
Technical field
The invention belongs to woodworking machinery technical field, Based Intelligent Control numerical control can be realized more particularly to one and push away
The control method of bench saw and control system.
Background technology
Sizing saw machine is the necessary equipment of plate fitment processing, is mainly used in the sawing of sheet material.Sawing
Being first operation of plate fitment, the degree of accuracy of sawing and speed seriously restrict punching, edge sealing and group below
The quality of the operations such as dress and speed.
Sizing saw machine on domestic market has two kinds substantially, and a kind of is common manual sizing saw machine, Yi Zhongshi
Electronic sizing saw machine based on PLC.Manual sizing saw machine all needs manually to operate, the blanking chi of all sheet materials
Very little, cutting data and required sheet material etc. are calculated by the cook of workshop, then consider to analyze sheet material stricture of vagina
Road, carries out manual typesetting, and sheet material is lined up the modes such as single Cross slat road, manually drags right positioner and leans on
Chi cuts；Electronic sizing saw machine based on PLC, when cutting sheet material, uses the mode of crawl, passes through
Workman's each pressing operations button realizes simply controlling to position guiding ruler motion, solves and manually drags guiding ruler
Action, but to judge plate cutting data and required sheet material by a large amount of calculating, it is still desirable at PL
The upper manual input slab cut lengths numerical value of C, presses operation key and drives guiding ruler to cut to cutting position.
Understanding based on above-mentioned, there is following defect in prior art:
One, traditional sizing saw machine uses workshop and sizing saw machine itself not to be equipped with computer and software, the carpenter of factory
Master worker is also substantially without operating computer, and the blank size of all Furniture panels is all cook's meter of workshop
Calculating, this mode requires height to craftsmanship, and labor intensity is big, i.e. waste of manpower, also waste
Time and availability ratio of the armor plate are the lowest；
Two, numerical control sizing saw machine right positioner guiding ruler needs manual measurement position to drag guiding ruler every time, or needs
Wanting workman's each pressing operations button to realize simply controlling to position guiding ruler motion, shortcoming is exactly poor accuracy,
Repetitive positioning accuracy is inaccurate, plate utilization rate is low, does not the most solve producer and improves cutting efficiency and precision, with
Time be also a great hidden danger to the safety in production of workman；
Three, along with the raising of people's living standard, the demand of material life and cultural life is the most correspondingly carried
Height, for plate fitment industry, former high-volume, standardized operating type have tended to out-of-date,
The most personalized customized production gradually becomes main flow, and either company's finishing or the finishing of private residence, more
Be that the office according to oneself, residential environment, the style oneself liked customize plate fitment, so cause
Plant produced mode is substantially the diversified custom order single based on quantity, and traditional single variety is big
Batch production is compared, it is clear that customizes to produce and requires higher for the people of factory, machine, material, method, ring.Again
Environment plus plate fitment factory is poor, and the master worker being therefore currently undertaken by plate fitment production is fewer and feweri,
Producer employs cost more and more higher, and existing sizing saw machine is at the aspect such as production efficiency, processing precision of products
Can not meet the demand of existing market.
Therefore for improving processing precision of products, production efficiency and reducing the dependence having experience master worker, it is achieved
Production of intelligent is melted into the important topic faced by this area.
Summary of the invention
In order to solve existing sizing saw machine, by manual measurement, employing, manually or some flowing mode drags location guiding ruler, leads
Causing the technical problems such as poor to guiding ruler setting accuracy, production efficiency is low, the present invention proposes a kind of numerical control sizing saw machine
Control method is to realize sheet material carries out intelligentized cutting the most in order, and its implementation is as follows, including: A,
Obtain sheet material to be cut and each finished product platelet parameter information；B, acquisition typesetting scheme；C, according to typesetting scheme
Automatically drive guiding ruler to treat cutting sheet material and carry out cutting operation.
Further, the step obtaining typesetting scheme of described step B is as follows:
B1, expand each original plate and the size of all finished product platelets to be processed；
B2, all finished product platelets to be processed are lined up from big to small by width value a queue；
B3, from above-mentioned queue, sequentially select finished product platelet to be processed plate the most to be cut to a certain original plate
Material carries out Automatic Typesetting；
B4, judge whether described queue has residue finished product platelet to be processed, the most then repeat step B3,
If it is not, then Makeup Optimization completes.
Alternatively, the cutting file of described step B reads third party software acquisition by scanning Quick Response Code.
Further, in described B3 step, Automatic Typesetting comprises the following steps:
B31, from queue described in step B2, preferentially select the finished product platelet being fully located in sheet material to be cut；
B32, the finished product platelet that will be singled out point on the basis of the lower-left angle point pushing sheet material to be cut to, completes
The typesetting distribution of selected finished product platelet, and crosscutting at the height of this finished product platelet, then and residue produces two parts
New sheet material to be cut；
B33, described new sheet material to be cut is repeated step B31 and B32, until there is no finished product platelet quilt
Select, complete the Automatic Typesetting of one piece of original plate.
Further, described step C drives automatically guiding ruler comprise the following steps:
C1, loading cutting file, obtain the cutting information in cutting file, and described cutting information includes cutting
Direction, the size positions of cutting sheet material；
C2, acquisition cutting position, place sheet material to be cut according to cutting process dynamic reminding information；
C3, driving location guiding ruler carry out cutting operation to cutting position to sheet material.
Further, also include after described step C3 sheet material after cutting is carried out the step of sort operation, institute
State sort operation and include according to the classification information of sheet material after the cutting in dynamic reminding information, by complete for cutting
Sheet material is stored in be cut, finished goods, the clout storeroom of correspondence, and finished goods is pasted Quick Response Code, according to
The 2 D code information of third party software prints and generates new Quick Response Code, and orderly is attached to the finished product platelet after cutting
Above, it is achieved one yard of one patch.
Further, in described step A, each parameter information imports acquisition by EXCEL.
The present invention the most also proposes a kind of numerical control sizing saw machine control system, including: sheet material data obtaining module,
In order to obtain sheet material to be cut and each finished product platelet parameter information；Type-setting module, obtains and treats cutting sheet material
Typesetting prioritization scheme and cutting file, and form cutting file generating module；Cutting File Control Module, adds
Carry cutting file, automatically drive guiding ruler to carry out cutting operation to cutting position；
Preferably, also include information module, in order to preserve generation in system mode and system operation
Information.
Further, described type-setting module includes: sheet material message processing module, in order to by each limit of each sheet material
Outwards expand half saw width；Finished product platelet width arrangement module, in order to press width value from greatly by each finished product platelet
A queue is lined up to little；Finished product platelet Choosing module, in order to preferential according to finished product platelet width arrangement module
Select the finished product platelet stayed in completely in cutting sheet material；New sheet material generation module to be cut, in order to will be singled out
Finished product platelet on the basis of the lower-left angle point pushing cutting sheet material to be cut to point and at the height of this finished product platelet
Crosscutting, produce two blocks of new sheet materials to be cut.
Further, described cutting File Control Module also includes that cutting process dynamic reminding module, prompting are worked as
Front cutting sheet material parameter, position and classification information.
The present invention is by typesetting scheme and automatically drives location guiding ruler to bring following significantly advantage:
1, improve the cutting-rate of numerical control sizing saw machine, the service condition actual according to factory is learnt, common
The electronics sizing saw machine of manual sizing saw machine or PLC, can cut about 4 blocks of big plates, according to every work of nature per hour
Make 8 hours to calculate, 32 blocks of big plates can be cut every day, and use numerical control sizing saw machine of the present invention, per hour can
The cutting big plate of 7.5-8 block, calculates according to working every day, can cut 60-64 block big plate every day for 8 hours,
The cutting-rate of 87.5% can be improved.
2, saving manpower, use numerical control sizing saw machine of the present invention, first can substitute factory is responsible for blanking, row
Version cook, second can save one drag guiding ruler master worker, save a cook, one
Workman, for producer, the cost of labor more than 150,000 can at least can saved every year.
3, use typesetting of the present invention to optimize and automatically drive the numerical control sizing saw machine positioning guiding ruler software system permissible
Become plate fitment industry 4.0 custom model demand equipment in a part, this be common manual sizing saw machine and
The electronics sizing saw machine of PLC is beyond one's reach.The present invention can be fixed by scanning recognition plate fitment industry 4.0
The design of molding formula use, the Quick Response Code of singulated Software Production, automatically obtain its typesetting data produced and cut
Cut software, directly process, it is also possible to by the machining information needed for other equipment on flexible production line and assembling letter
Cease the form of Quick Response Code to turn and print.
4, numerical control sizing saw machine of the present invention can coordinate electronic material opening saw to use, and improves the effect of electronic material opening saw
Rate, can give play to electronic material opening and cut the advantage that strip efficiency is high, also can give play to numerical control sizing saw machine and open little
The motility of material, high efficiency advantage, one use numerical control sizing saw machine of the present invention of such factory outfit and one
Electronic material opening is sawed, and the efficiency of cutting sheet material is equivalent to use two electronic material opening sawing efficiencies, saves one
The cost of electronic material opening saw.
Accompanying drawing explanation
Fig. 1, Fig. 1 ' it is embodiment one Makeup Optimization method flow diagram；
Fig. 2 is to a certain original plate Makeup Optimization schematic diagram in embodiment one；
Fig. 3 is embodiment two Makeup Optimization system architecture diagram；
Fig. 4 is that embodiment three drives location guiding ruler to realize the method flow diagram of sizing saw machine surface trimming automatically；
Fig. 5 is that embodiment four drives sizing saw machine guiding ruler to realize the diced system block diagram of sizing saw machine surface trimming automatically
Fig. 6 is embodiment five sizing saw machine control method flow chart；
Fig. 7 is embodiment six sizing saw machine control system block diagram.
Detailed description of the invention
The present invention relates to control method and the control system of a kind of numerical control sizing saw machine, to realize Automatic Optimal row
Version, be automatically obtained being accurately positioned of right positioner guiding ruler, to sheet material surface trimming, improve sheet fabrication precision,
Production efficiency, reduces production cost.Below in conjunction with specific embodiment the present invention done and introduce in further detail.
Embodiment one, the present embodiment proposes a kind of numerical control sizing saw machine Makeup Optimization method, to solve artificial typesetting
Causing that sawing precision is low, inefficiency, high in cost of production defect etc. mode, with reference to Fig. 1, it includes walking as follows
Rapid:
S1, acquisition original plate and each finished product platelet parameter information, described parameter information includes length and the width etc. of each plate
Information, obtaining adquisitiones in this step can manually input, it is possible to by the way of excel imports data
Input；
S2, it is optimized typesetting according to above-mentioned parameter information, specifically comprises the following steps that
S21, each limit size of each original plate and all finished product platelets to be processed is outwards expanded half saw
Width, here primarily to improve sawing precision；
S22, all finished product platelets to be processed are lined up from big to small by width value a queue A, in order to real
Existing optimized typesetting；
S23, from above-mentioned queue, sequentially select finished product platelet to be processed plate the most to be cut to a certain original plate
Material carries out Automatic Typesetting, specifically includes following steps:
S231, preferentially to select the finished product being fully located in sheet material to be cut from queue A described in step S22 little
Plate M；S232, the finished product platelet M that will be singled out point on the basis of the lower-left angle point pushing sheet material to be cut to, complete
Become the typesetting distribution of selected finished product platelet M, and crosscutting at the height of this finished product platelet, crosscutting labelling is set,
Such as the dotted line in Fig. 2, then residue produces the new sheet material B plate to be cut of two parts and C plate, with reference to Fig. 2, right
The finished product platelet M selected completes typesetting distribution；S233, to described new sheet material B plate to be cut and C
Plate repeats step S231 and S232, first less to width value in two new plates beginning, continues according to above-mentioned steps
Continuous typesetting, until not having finished product platelet to be selected, completes the Automatic Typesetting of one piece of original plate；
S24, then judge whether described queue A has residue finished product platelet to be processed, the most then repeat
Step S23, selects new plate to be cut to carry out typesetting, if it is not, then optimize remaining finished product platelet to be processed
Typesetting completes, and i.e. completes the distribution of the typesetting to all finished product platelets, provides the Makeup Optimization side of plate to be cut
Case.
In order to further illustrate the typesetting thought of this typesetting scheme, with reference to Fig. 1 ', the optimization to step S2 is arranged
Version method is described in detail:
Step S0201, each size outwards expands half saw width, will original plate dimension enlargement, rectangle is each
Width values is sawed in each outside expansion in limit for half, and the rectangular dimension of all finished product platelets to be processed the most outwards expands
Half saw width values, mainly considers machining accuracy；
All finished product platelets to be processed are lined up a team by width value descending from big to small by step S0202
Row A；
Step S0203, sequentially selects finished product platelet to be processed from queue A；
Can step S0204, it is judged that select, if it can, perform step S02041；
Step S02041, it is judged that whether have finished product platelet to be processed in queue A, if it has, perform step
S0203, otherwise typesetting terminates；
Step S0205, pushes the lower left corner of sheet material to be cut to by the cost platelet selected
Step S0206, it is judged that whether finished product platelet stays in cutting sheet material, if it is, perform step S020
7, otherwise perform step S02011；
Step S0207, treats cutting plate by the short transverse of the platelet selected and carries out crosscutting；
Step S0208, produces two blocks of new sheet materials to be cut, is designated as plate B, plate C respectively；
Step S0209, be preferably from queue A width in plate B, plate C little select the most to be cut
Platelet；
Can step S02010, it is judged that select, if it can, perform step S0205, otherwise this plate becomes remaining
Material；
Step S02011, it is judged that whether need cutting plate in A, if it has, perform step S0203, otherwise
Perform step S02012；
Step S02012, again increase new plate in queue A as plate to be cut, perform step S02 afterwards
03。
This Makeup Optimization scheme is greatly saved manpower (instead of the cook of calculating blanking) for producer, is carried
High working (machining) efficiency, improves availability ratio of the armor plate, and can also largely reduce the error rate thought, permissible
Direct economic interests are brought for producer.
Embodiment two, the present embodiment propose a kind of numerical control sizing saw machine Makeup Optimization system, with reference to Fig. 3, mainly
Including: sheet material data obtaining module, in order to obtain sheet material to be cut and each finished product platelet parameter information；Optimize
Type-setting module, obtains the cutting file after treating the cutting typesetting prioritization scheme of sheet material and Makeup Optimization；Also wrap
Include information module, in order to preserve the information produced in system mode and system operation, the such as side of cutting
The information such as case, cutting file.
In the present embodiment, in order to obtain Makeup Optimization scheme treat cutting sheet material cut, described optimize row
Version module includes:
Sheet material message processing module, in order to by each original plate and the rectangle chi of all finished product platelets to be processed
Very little each limit outwards expands half saw width；
Finished product platelet width arrangement module, in order to be lined up a team from big to small by each finished product platelet by width value
Row；
Finished product platelet Choosing module, treats in order to preferentially to select to be fully located at according to finished product platelet width arrangement module
Finished product platelet in cutting sheet material；
New sheet material generation module to be cut, in order to the finished product platelet that will be singled out to push cutting sheet material to be cut to
Put and crosscutting at the height of this finished product platelet on the basis of the angle point of lower-left, produce two blocks of new sheet materials to be cut
By the present embodiment composing system, it is achieved that treat the Automatic Typesetting of cutting sheet material, improve cutting efficiency
And availability ratio of the armor plate, and reduce labor strength and error rate, greatly save manpower for producer and (replace
In generation, calculates the cook of blanking), improve working (machining) efficiency and availability ratio of the armor plate, bring direct economy for producer
Interests.
Embodiment three, the present embodiment proposes a kind of numerical control sizing saw machine surface trimming method, fixed by automatically driving
Position guiding ruler realizes the purpose of sizing saw machine surface trimming sheet material, with reference to Fig. 4, comprises the following steps:
S1 ', loading cutting file, be loaded into cutting file has various ways herein, can be by scanning Quick Response Code reading
External cutting file or transfer surface trimming file from hard disk, the present embodiment is not intended to be loaded into cutting file
Mode and type；
S2 ', acquisition cutting position, place sheet material to be cut according to cutting process dynamic reminding information, and described is dynamic
Information includes size and the sheet material direction instruction information etc. of sheet material to be cut, place as indicated sheet material in
Sizing saw machine；
S3 ', driving location guiding ruler to cutting position carry out cutting operation to sheet material, and according to dynamic reminding information to cutting
Sheet material after cutting carries out sort operation process.
In the present embodiment, the generation of cutting position optionally comprises the following steps:
(1) according to step S1 ' in be loaded into cutting file, in cut direction, the most vertical or horizontal, and
The size positions of two boards material D, E of obtaining after cutting, determines that line of cut is in sheet material coordinate system to be cut
Position；
(2) determine that who, in baffle plate side, namely leans on according to sheet material D, E along the size of line of cut vertical direction
Ulnar side, Specific Principles be size little in baffle plate side；
(3) according in step (2), the size of the sheet material that size is less determines the position of baffle plate, is i.e. cut
Position.
Concrete, after loading cutting file, start and drive location guiding ruler to cutting position, cut by observation
Process dynamics reminding module information: include cutting sheet material type, size prompting, distinguish plate by color
The type of material, refers to finished product, waste product and product to be cut, by the size of the current cutting plate of numerical value display reminding,
Then, according to pointing out sheet material according to being correctly oriented placement；According to transverse cuts or longitudinally cutting, give
Go out the lines prompting of sheet material.Operator can promote according to the interpretation voluntarily of sheet material lines the need of rotating sheet material
Slide unit cuts；After cutting position produces, this position is delivered to motion control portion, drives motor fortune
Move appointment position.
After cutting, multidate information can point out this sheet material to be finished product platelet, and plate to be cut or clout, according to suitable
Sequence is placed at finished product automatically, place to be cut, waits at cutting again and clout, and finished product platelet is pasted two
Dimension code.
The present embodiment method drives numerical control sizing saw machine right positioner guiding ruler to run automatically, in whole cutting process,
Right positioner guiding ruler just can have according to the cutting scheme after optimizing, the cutting file being i.e. loaded into step by step
The most automatically the position running to every time need to cut of sequence, it is not necessary to workman goes to measure position again, drags
Guiding ruler, improves cutting-rate and precision.
Embodiment four, the present embodiment propose a kind of numerical control sizing saw machine automatic cutting system, with reference to Fig. 5, described
Diced system includes:
Load-on module, in order to load cutting file, obtains cutting information and enters
Cutting position control module, in order to obtain cutting position, drives guiding ruler to cut to cutting position automatically
Cut operation；
For dynamic reminding cutting process, convenient operation, also include cutting process dynamic reminding module, in order to
Sheet material after pointing out the current size cutting sheet material and the direction (grain direction) of sheet material placement and cutting
The information such as classification (finished product, waste product and band cutting product).
Operating for convenience and control, described diced system also includes information module, in order to preserve system mode
And the information produced in cutting operation process, it is considered to meet plate fitment industry 4.0 custom models at sheet material
Demand in terms of sawing, it is possible to read the Makeup Optimization of third party software output by scanning Quick Response Code
Cutting file, then carries out cutting sheet material, the most again by the former two dimension of sheet material in the present embodiment diced system
Code information turns and prints, and therefore load-on module described in native system also includes that Quick Response Code reads print module, logical
Cross Quick Response Code acquisition cutting file data information and automatically drive cutting.
By being loaded into cutting file, carry out surface trimming, every time after cutting, by next step, cutting position control
Molding block can automatically drive on the right side of guiding ruler run to next time cutting position.Zero is set to equipment in view of convenient
Point position, also includes hand-held block, is used for finding zero point and manual debugging machine or manually cutting use.
Every time start needs to enter hand-held block, allows equipment Automatic-searching zero point set dead-center position numerical value.This reality
Execute example zero position principle as follows:
(1) guiding ruler moves towards zero position switch, until zero position switch is triggered.
(2) if zero position switch triggers, then positional value this moment is recorded.
Etc. (3) guiding ruler comes to a complete stop, then reverses back to the positional value in step (2).
(4) motor is made to continue the most mobile, when the Index signal of motor encoder is triggered, record
Under positional value this moment.
Etc. (5) guiding ruler comes to a complete stop, then reverses back to the positional value in step (4).
(6) actual position value of guiding ruler being set to present position values, zero position completes.
In the present embodiment, obtain cutting file processes by Quick Response Code as follows: if cutting file is shorter, cutting
File content directly represents with Quick Response Code, directly obtains cutting file content after Quick Response Code decoding.If file is relatively
Long, Quick Response Code only comprises the string number representing cutting file, and cutting file content carries in data base according to string number
Take.2 D code information turns print procedure: according to the naming rule of third party software, adds suffix, as cutting
The sequence number of the finished product platelet obtained after cutting, becomes Quick Response Code by this sequence number and prints.
Diced system described in the present embodiment achieves the surface trimming treating cutting sheet material, and system drives automatically
What sizing saw machine right positioner guiding ruler was the most orderly runs to need the position of cutting automatically every time, is not required to
Want workman to go again to measure position, drag guiding ruler, save manpower, improve cutting-rate and precision.
Embodiment five, the present embodiment proposes a kind of numerical control sizing saw machine control method, has solved to deposit in prior art
Defect, with reference to Fig. 6, comprise the following steps: S01, obtain sheet material to be cut and the little board parameter of each finished product
Information；S02, acquisition typesetting scheme；S03, automatically drive according to typesetting scheme guiding ruler treat cutting sheet material enter
Row cutting operation, and according to dynamic reminding information, the sheet material after cutting is carried out sort operation.
In the present embodiment, step S01 obtains sheet material to be cut and each finished product platelet parameter information includes each plate
Length and width, to obtain adquisitiones in this step can manually input, it is possible to imports data by excel
Mode inputs；Step S02 obtains typesetting scheme to be obtained by scanning Quick Response Code, it is possible to cut by optimization
Cut composition method to directly generate, or calculate acquisition by cook, do not limit at this, the present embodiment
Preferably obtain typesetting scheme and use the mode described in embodiment one.
First, each original plate and the size of all finished product platelets to be processed are expanded；By all to be processed
Finished product platelet is lined up a queue A from big to small by width value；Sequentially select to be processed from above-mentioned queue
Finished product platelet sheet material the most to be cut to a certain original plate carries out Automatic Typesetting；Judge whether described queue has
Remain finished product platelet to be processed, the most again select one block of new plate to carry out typesetting according to the method described above, if it is not,
Then Makeup Optimization completes.
With reference to Fig. 1 and Fig. 2, it is judged that whether typesetting completes certain block sheet material to be cut, use following steps:
(1) described queue is preferentially selected the finished product platelet being fully located in sheet material to be cut；
(2) the finished product platelet that will be singled out is point on the basis of the lower-left angle point pushing sheet material to be cut to, completes
The typesetting distribution of selected finished product platelet, and crosscutting at the height of this finished product platelet, such as the horizontal stroke of labelling in Fig. 2
Trimscript is remembered, then residue produces the new sheet material B plate to be cut of two parts and C plate；
(3) described new sheet material B and C to be cut is repeated step (1), (2), until not having finished product little
Plate is selected, and completes the Automatic Typesetting of one piece of original plate.
Certainly, it is considered to meet plate fitment industry 4.0 custom models demand in terms of slab saw cut blanking,
Also the Makeup Optimization cutting file of third party software output can be read by scanning Quick Response Code, then automatically
Diced system is carried out cut sheet material, the most former 2 D code information of sheet material is turned print.
It is as follows that the present embodiment obtains cutting file processes by Quick Response Code: if cutting file is shorter, cuts file
Content directly represents with Quick Response Code, directly obtains cutting file content after Quick Response Code decoding.If file is longer,
Quick Response Code only comprises the string number representing cutting file, and cutting file content extracts according in string number to data base.
2 D code information turns print procedure: according to the naming rule of third party software, adds suffix, after cutting
The sequence number of the finished product platelet obtained, becomes Quick Response Code by this sequence number and prints.
The present embodiment uses the mode of embodiment three to realize automatically driving location guiding ruler to carry out surface trimming, reference
Fig. 4, Fig. 6, it is as follows that it specifically performs step:
Step S0301, loads cutting file；
Step S0302, starts and drives location guiding ruler to cutting position；
Step S0303, sees cutting process dynamic reminding module prompts information；
Cutting process sheet material type, size are pointed out: distinguished the type of sheet material by color, refer to finished product, waste product
With product to be cut.Size by the current cutting plate of numerical value display reminding.
Step S0304, according to prompting by sheet material according to being correctly oriented placement；
According to transverse cuts or longitudinally cutting, provide the lines prompting of sheet material.Operator can be according to sheet material stricture of vagina
Road interpretation voluntarily is the need of rotating sheet material to complete cutting.This step, mainly according to cut direction, refers to laterally
Or longitudinally, and the size positions of two boards material D, the E obtained after cutting, determine that line of cut is at plate to be cut
Position in material coordinate system.Determine that who is leaning on according to sheet material D, E along the size of the size of line of cut vertical direction
Chi side.Specific Principles is that size smaller is in guiding ruler side.
Step S0305, promotes slide unit to cut；After cutting position produces, this position is delivered to motion
Control part, drive motor movement to specifying position.
Step S0306, points out whether this sheet material is finished product platelet, if it is, when performing for sheet material to be cut
Step S0307, when performing step S0309 for clout, otherwise, performs step S0308
Step S0307, is placed on place to be cut in order, waits and again cutting, and performs step S030 afterwards
2；
Step S0308, pastes Quick Response Code；
Step S0309, is placed at clout.
The method drives numerical control sizing saw machine right positioner guiding ruler to run automatically, by Makeup Optimization and surface trimming mistake
Journey combines, and in whole cutting process, right positioner guiding ruler just can be according to the cutting side after our optimization
Case, the most orderly runs to need the position of cutting the most automatically every time, it is not necessary to workman goes again
Measure position, drag guiding ruler, achieve intellectualized operation management to whole from typesetting to the process of cutting, carry
High cutting-rate and precision, reduce cost.
Embodiment six, with reference to Fig. 7, the present embodiment proposes a kind of numerical control sizing saw machine control system, including: sheet material
Data obtaining module, in order to obtain sheet material to be cut and each finished product platelet parameter information；Type-setting module, obtains
The typesetting prioritization scheme treating cutting sheet material forms cutting file；Cutting File Control Module, is loaded into typesetting mould
The cutting file that block generates, carries out surface trimming, and every time after cutting, by next step, cutting position controls mould
Block can automatically drive on the right side of guiding ruler run to next time cutting position.
Described control system also includes information module, produces in order to preserve in system mode and system operation
Raw information.This information module includes monitoring information module and parameter setting module, monitors information module prison
The information produced in viewing system state and system operation.Described system mode refers to servo in running
The warning of system, the start-stop state of cutting equipment, the running status of auxiliary equipment.Described system operation
The information of middle generation refer to system operation starting time, part input operation information, Automatic Typesetting operation information,
Type-setting document preserves information, type-setting document load information, automatic machining information and manual zero-bit operation information.
Parameter setting module includes that language is arranged, unit is arranged, machined parameters is arranged, acquiescence sheet material information arranges merit
Energy.Described machined parameters arranges and includes that the guiding ruler speed of service is arranged, guiding ruler runs acceleration setting, guiding ruler returns
Zero velocity is arranged.Described acquiescence sheet material information arranges and includes that board dimension is arranged with attribute.
For dynamic reminding cutting process, also include cutting process dynamic reminding module, currently cut in order to point out
Cut the size of sheet material and after direction (grain direction) that sheet material is placed and cutting sheet material classification (finished product,
Waste product and band cutting product),
The preferred Makeup Optimization module of type-setting module described in the present embodiment, including: sheet material message processing module, use
Half saw width is outwards expanded with each limit of the most each sheet material；Finished product platelet width arrangement module, in order to by each one-tenth
Product platelet is lined up a queue from big to small by width value；Finished product platelet Choosing module, in order to little according to finished product
Plate width arrangement module preferentially selects the finished product platelet stayed in completely in cutting sheet material；New sheet material to be cut produces
Module, in order to the finished product platelet that will be singled out on the basis of the lower-left angle point pushing cutting sheet material to be cut to point and
At the height of this finished product platelet crosscutting, produce two blocks of new sheet materials to be cut.
Set dead-center position in view of convenient to equipment, also include hand-held block, be used for finding zero point with manual
Debugging machine or manually cut use.Every time start needs to enter hand-held block, allows equipment automatic seeking small change
Put and set dead-center position numerical value.The present embodiment zero position principle is as follows:
(1) guiding ruler moves towards zero position switch, until zero position switch is triggered.
(2) if zero position switch triggers, then positional value this moment is recorded.
Etc. (3) guiding ruler comes to a complete stop, then reverses back to the positional value in step (2).
(4) motor is made to continue the most mobile, when the Index signal of motor encoder is triggered, record
Under positional value this moment.
Etc. (5) guiding ruler comes to a complete stop, then reverses back to the positional value in step (4).
(6) actual position value of guiding ruler being set to present position values, zero position completes.
The manual locomotive function of guiding ruler is divided into two ways, and one is the most mobile, and two is relative movement.By being
The input value of system input module, can drive guiding ruler to do absolute movement or relative motion.
Furthermore, it is contemplated that cutting file can be obtained by scanning Quick Response Code, also include that Quick Response Code reads and print
Module, this Quick Response Code reads print module storage cutting fileinfo.
The present embodiment is imported from data input or the excel data of processing part or is read by Quick Response Code
The data of singulated Software Production, then automated intelligent typesetting optimizes, generates machining code, then driving is leaned on automatically
Chi moves, and additionally further provided with animated show needs to process the direction (grain direction) of sheet material, finally completes plate
Material cuts, and the most whole process can improve cutting efficiency 87.5%, it is ensured that sheet fabrication precision 100% is correct,
Artificial error probability is reduced to zero, the real problem helping enterprise to solve plate cutting.
The above, be only presently preferred embodiments of the present invention, and the present invention not makees other form
Limiting, any those skilled in the art are changed possibly also with the technology contents of the disclosure above or are changed
Type is that the Equivalent embodiments of equivalent variations is applied to other field, but every without departing from technical solution of the present invention
Content, any simple modification above example made according to the technical spirit of the present invention, equivalent variations with
Remodeling, still falls within the protection domain of technical solution of the present invention.
Claims (10)
1. a numerical control sizing saw machine control method, it is characterised in that including:
A, obtain sheet material to be cut and each finished product platelet parameter information；
B, acquisition typesetting scheme；
C, automatically drive according to typesetting scheme guiding ruler treat cutting sheet material carry out cutting operation.
Control method the most according to claim 1, it is characterised in that: described step B obtains typesetting scheme
Step as follows:
B1, expand each original plate and the size of all finished product platelets to be processed；
B2, all finished product platelets to be processed are lined up from big to small by width value a queue；
B3, sequentially to select finished product platelet to be processed from above-mentioned queue the most to be cut to a certain original plate
Cut sheet material and carry out Automatic Typesetting；
B4, judge whether described queue has residue finished product platelet to be processed, the most then repeat step B
3, if it is not, then Makeup Optimization completes.
Control method the most according to claim 2, it is characterised in that: Automatic Typesetting bag in described B3 step
Include following steps:
B31, preferentially to select the finished product being fully located in sheet material to be cut from queue described in step B2 little
Plate；
B32, the finished product platelet that will be singled out point on the basis of the lower-left angle point pushing sheet material to be cut to, complete
Become the typesetting distribution of selected finished product platelet, and crosscutting at the height of this finished product platelet, then residue generation two
The newest sheet material to be cut；
B33, described new sheet material to be cut is repeated step B31 and B32, until there is no finished product platelet
It is selected, completes the Automatic Typesetting of one piece of original plate.
Control method the most according to claim 1, it is characterised in that: described step C drives automatically and leans on
Chi comprises the following steps:
C1, loading cutting file, obtain the cutting information in cutting file, and described cutting information includes cutting
Direction, the size positions of cutting sheet material；
C2, acquisition cutting position, place sheet material to be cut according to cutting process dynamic reminding information；
C3, driving location guiding ruler carry out cutting operation to cutting position to sheet material.
Control method the most according to claim 4, it is characterised in that: also include cutting after described step C3
Cutting rear sheet material and carry out the step of sort operation, described sort operation includes according to the cutting in dynamic reminding information
The classification information of rear sheet material, deposits to be cut, finished goods, the clout that the complete sheet material of cutting is stored in correspondence
Put place, and finished goods is pasted Quick Response Code.
Control method the most according to claim 1, it is characterised in that: the typesetting scheme of described step B is passed through
Scanning Quick Response Code reads third party software and obtains.
Control method the most according to claim 1, it is characterised in that: in described step A, each parameter information leads to
Cross EXCEL and import acquisition.
8. a numerical control sizing saw machine control system, it is characterised in that including:
Sheet material data obtaining module, in order to obtain sheet material to be cut and each finished product platelet parameter information；
Type-setting module, obtains typesetting scheme and the cutting file treating cutting sheet material；
Cutting File Control Module, loads cutting file, automatically drives guiding ruler to cut to cutting position.
Control system the most according to claim 8, it is characterised in that described type-setting module includes:
Sheet material message processing module, in order to outwards to expand half saw width by each limit of each sheet material；
Finished product platelet width arrangement module, in order to be lined up a team from big to small by each finished product platelet by width value
Row；
Finished product platelet Choosing module, cuts in order to preferentially to select to stay in completely according to finished product platelet width arrangement module
Cut the finished product platelet in sheet material；
New sheet material generation module to be cut, in order to the finished product platelet that will be singled out to push cutting sheet material to be cut to
Put and crosscutting at the height of this finished product platelet on the basis of the angle point of lower-left, produce two blocks of new sheet materials to be cut.
Control system the most according to claim 8, it is characterised in that described cutting File Control Module is also
Including cutting process dynamic reminding module, prompting current cutting sheet material parameter, position and classification information.
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| CN2016101707610 | 2016-03-24 |
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| CN201610251901.7A Pending CN105946054A (en) | 2016-03-24 | 2016-04-21 | Optimized layout method and optimized layout system for numerical control sliding table saw |
| CN201610252184.XA Pending CN105856332A (en) | 2016-03-24 | 2016-04-21 | Control method and control system for numerically-controlled sliding table saw |
| CN201610251934.1A Pending CN105922359A (en) | 2016-03-24 | 2016-04-21 | Automatic cutting method and automatic cutting system for numerical control sliding table saw |
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| CN106426408A (en) * | 2016-10-24 | 2017-02-22 | 广州宁基智能系统有限公司 | Line cutting machine |
| CN107030897A (en) * | 2017-05-18 | 2017-08-11 | 云浮市科特机械有限公司 | Intelligent slab cutting machine |
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| CN111546425A (en) * | 2020-04-24 | 2020-08-18 | 南兴装备股份有限公司 | Computer board cutting saw, control system and machining method |
| CN112536871A (en) * | 2020-12-04 | 2021-03-23 | 南兴装备股份有限公司 | Code scanning type numerical control saw cutting system and machining method thereof |
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| Publication number | Publication date |
|---|---|
| CN105922359A (en) | 2016-09-07 |
| CN105946054A (en) | 2016-09-21 |
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