CN105924140A - Method for preparing high-pressure-resistance alumina grinding medium through roll forming - Google Patents

Method for preparing high-pressure-resistance alumina grinding medium through roll forming Download PDF

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CN105924140A
CN105924140A CN201610305443.0A CN201610305443A CN105924140A CN 105924140 A CN105924140 A CN 105924140A CN 201610305443 A CN201610305443 A CN 201610305443A CN 105924140 A CN105924140 A CN 105924140A
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pelletizing
ball
powder
finished product
alumina
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CN105924140B (en
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赵友谊
曾华生
王�琦
尹栋超
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Shandong Yixing New Material Co ltd
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JINGANG NEW MATERIALS CO Ltd
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Abstract

The invention discloses a method for preparing a high-pressure-resistance alumina grinding medium through roll forming. The method is especially suitable for preparing 13 mm-30 mm dry grinding balls used in the dry grinding field. The method includes the steps that firstly, spray drying is carried out, and conventional alumina granulation powder is directly obtained and serves as granulation powder A; superfine collected dust powder collected from a dust collector in preparation of the conventional granulation powder A serves as granulation powder B; a large amount of PVA is added, the spray drying temperature is increased, and granulation powder C is obtained; the granulation powder A, the granulation powder B and the granulation powder C are rolled in a coater according to a certain proportion and then screened, and semi-finished ball blanks with the diameter of 10-20 mm are obtained; the semi-finished ball blanks are rolled with a grinding material A till a 13-30 mm target semi-finished product is formed; finally, drying and firing are carried out, and the finished product is obtained. According to the method, the ball blanks similar to those prepared through isostatic forming are obtained by compounding the granulation powder with different characteristics, so that the ball blanks contain certain air holes, cracks caused by heat shock in the firing and cooling processes are reduced, and the reinforcing and toughening effects are achieved.

Description

The method of high resistance to compression aluminum oxide milling media is prepared in a kind of rolling molding
Technical field
The present invention relates to a kind of method that high resistance to compression aluminum oxide milling media is prepared in rolling molding, belong to technical field of ceramic material.
Background technology
Aluminum oxide milling media be in process of lapping due to directly impact between material, and aluminium oxide ballstone from impact lack buffering rank Section and ultimately result in broken ball, fall slag, ftracture, the symptom such as deformation.Above-mentioned various defect problem will cause the grinding efficiency can be increasingly Low, largely decrease the service life of aluminium oxide ballstone, the impurity simultaneously dropped in a large number causes and is ground material destructiveness Pollute.When the comprcssive strength of alumina balls is low, the problems referred to above are especially prominent.
The mill ball of isostatic pressing has the comprcssive strength more much higher than the mill ball of rolling molding.Grinding such as diameter 30mm Ball, the resistance to compression that isostatic pressed is made is more than 280KN, rolling molding then less than 50KN.But isostatic pressing process is complicated, Equipment investment is high, especially for the dry grinding ball of diameter 13mm~30mm, and its large-scale production critical constraints, efficiency is low, Product cost is high.And limited by the tradition mill ball comprcssive strength prepared of rolling molding mode, also cannot apply in dry grinding field. After deliberation, the main cause causing rolling ball comprcssive strength low be rolling ball during rolling, hollow pelletizing rounded grain is broken Broken, refinement, semi-finished product density is high, and after burning till, goods are the finest and close, and the micro-crack source burning till cooling procedure generation generally exists, After stress, crackle easily extends, and shock resistance is deteriorated, intensity is low, is also easy to occur that wind crystalline substance bursts and the problem such as foaming.
Summary of the invention
Instant invention overcomes above-mentioned the deficiencies in the prior art, it is provided that high resistance to compression aluminum oxide milling media is prepared in a kind of rolling molding Method, is particularly suited for preparing the dry grinding ball of 13mm~30mm that dry grinding field uses.The method is by using not With the mode that the pelletizing of characteristic is compounding, it is thus achieved that with ball base as isostatic pressing phase so that it is in containing certain pore, subtract The crackle that when burning till cooling less, thermal shock produces, and play the effect of activeness and quietness.
To achieve these goals, the present invention includes A, B, C pelletizing three part for compounding rolling ball powder.
A pelletizing is to be spray-dried to directly obtain conventional alumina pelletizing, and pelletizing hardness is low, and this pelletizing is by powder beater powder Broken destruction forms powder, is also the key component of whole rolling ball.
C pelletizing is to be spray-dried to directly obtain superhard aluminium oxide pelletizing, and case hardness is big, and inner hollow, it is in rolling Journey is unlikely to be broken, thus introducing portion pore in rolling ball base, can the hardening of this part surface modification simultaneously high hard Degree pelletizing forms chock effect during ball-billet shape becomes, and as shown in Figure 2, thus reduces the layering of rolling ball base.
The ultra-fine dust collection powder (being also false granule) collected from dust-precipitator when B pelletizing is to prepare conventional pelletizing A, this pelletizing Constantly grow up during avoiding ball base rolling, can effectively carry out cushioning effect, prevent superhard pelletizing C to be destroyed.
High rigidity pelletizing is by adding a large amount of PVA (polyvinyl alcohol), and improves what spray drying temperature realized.Generally use It is not added with in the pelletizing slurry of rolling molding or adds the PVA less than 0.3%.For obtaining high rigidity pelletizing, we add now 1.2~the PVA (aqueous solution of the previously prepared one-tenth of this part PVA 10%) of 2.5%, the duricrust produced after utilizing polymeric hardener carries High pelletizing case hardness, improves resistant to breakage ability when it is knocked.On the other hand, spray drying temperature is also crucial, temperature Du Taigao Organic substance decomposes rotten, and temperature is the lowest, and PVA component is dried not, and the degree of polymerization does not reaches, pelletizing hardness is inadequate.
Technical scheme is as follows: the method for high resistance to compression aluminum oxide milling media is prepared in a kind of rolling molding, it is characterized in that, Comprise the following steps:
(1) raw material and weight portion
Major ingredient 1#:1# alumina powder 80-92 part, Kaolin 3-15 part;
Adjuvant 1#: calcium carbonate 0.5-5 part, Talcum 0.5-5 part, silicon powder 0.5-5 part;
Doping material 2#:2# alumina powder 80-92 part, Kaolin 3-15 part;
Adjuvant 2#: nano-calcium carbonate (i.e. nanometer grade calcium carbonate) 0.5-5 part, nanoscale Talcum 0.5-5 part, nanometer spodumene 0.5-5 Part;
Additive: polyvinyl alcohol 1.2~2.5 parts, glycerol 0-5 part, oleic acid 0-2 part, paraffin 0-2 part;
(2) put in intermittent ball mill together with after the 1# alumina powder in major ingredient 1#, Kaolin being weighed respectively with adjuvant 1# Wet ball grinding is to D90 < 6 μm;Cross 180 mesh sieves after fineness is qualified and put into transfer stock tank, then pump slurry into secondary with slush pump Intermittent ball mill is carried out be milled to D90 < 4 μm;Crossing 220 mesh sieves after fineness is qualified, electromagnetism is except obtaining ceramic mud after ferrum 1#;
(3) ceramic mud 1# step (2) obtained uses press spray granulation tower to be dried to ceramic prilling powder, then leads to Obtaining crushed material A (A pelletizing) after crossing pulverizing stand-by, the reclaimed materials B (B pelletizing) simultaneously collecting cyclone dust removal is stand-by;
(4) ball in horizontal sand mill is added after being weighed respectively by 2# alumina powder, Kaolin and the adjuvant 2# in doping material 2# Mill, carries out quasi-nano and is finely ground to D90 < 0.5 μm, and fineness qualified interpolation compound additive continued ball milling after 2-10 hour, Blowing crosses 220 mesh sieves, and electromagnetism is except obtaining ceramic mud 2# after ferrum;
(5) it is stand-by that ceramic mud 2# step (4) obtained uses press spray granulation tower to be dried to doping pelletizing 2#;
(6) the doping pelletizing 2# that step (5) obtains was carried out 220 mesh sieves, it is thus achieved that the doping pelletize below 220 mesh sieves Powder C (C pelletizing);
(7) the doping pelletizing C that step (3) obtained crushed material A, reclaimed materials B and step (6) are obtained by with The of short duration mixing in bipyramid blender of lower standard obtains pelletizing D;In mass ratio, crushed material A: reclaimed materials B: doping pelletize Powder C=1:0.05-0.2:0.01-0.03;
(8) pelletizing D rolling in sugar coating machine of step (7) being obtained, sieve, make the half of diameter 10-20mm and become Product ball base;Again semi-finished product ball base employing crushed material A is rolled onto 13-30mm target semi-finished product always;
(9) then dry, be fired into finished product;Particularly as follows: by target semi-finished product ball base obtained by step (8) in 60~150 DEG C At a temperature of be dried after 46~50h, the target semi-finished product ball base after drying uses the slow firing technique of low temperature in hyperthermia tunnel Kiln, with The firing rate of 8~25 DEG C/min is burnt till from room temperature to 1400~1430 DEG C, is incubated 8-12h, then with 15~30 DEG C/min Rate of cooling cooling, obtain the dry ball milling alumina balls of rolling molding.
In step of the present invention (1), the preparation method of 1# alumina powder is: add its quality in aluminium hydroxide (water content is 2-3%) (component of described composite mineralizer and weight ratio thereof be, boric acid: ammonium chloride: magnesium oxide: nitric acid for the composite mineralizer of 1-10 ‰ Ammonium=1:0.5:0.3:0.3) in rotary kiln, 1300-1480 DEG C of temperature is fired and form.α in prepared 1# alumina powder Inversion of phases rate accounts for 89-93% (remaining is γ-phase alumina), and former crystal grain footpath D90 is about 4.0 μm (3.0~5.0 μm), belongs to sheet Shape crystalline structure, if market has the aluminium powder meeting conditions above to use.
In step of the present invention (1), the preparation method of 2# alumina powder is: γ-phase alumina is directly loadable into saggar and burns in tunnel cave System, firing temperature is 1280-1420 DEG C, and temperature retention time is 4-20 hour.In prepared 2# alumina powder, α inversion of phases rate accounts for 70-93% (remaining is γ-phase alumina), former crystal grain footpath D90 are about 1.5 μm (1.0~2.0 μm), belong to granular crystalline structure.
In step of the present invention (2), a ball milling uses alumina balls masonry to be abrasive media, material in mass ratio: ball: water=1:2-3: 1.Ball-milling Time 25-35 hour, slurry fineness D90 < 6 μm (slurry fineness qualified after after 180 mesh sieves, remove little Ballstone and do not grind thin thick material), slurry moisture Control is at 35-55%.
In step of the present invention (2), secondary ball milling abrasive media uses wear-resisting alumina microballon, slurry: ball=1:2.5-3.Secondary ball Consume time 25-35 hour, slurry fineness D90 < 4 μm (slurry fineness qualified after after 220 mesh sieves, remove little ballstone and do not grind Levigate thick material), slurry moisture Control is at 32-40%.
In step of the present invention (4), abrasive media uses wear-resisting alumina microballon, by quality material: ball: water=1:2-3:1.Slurry Fineness control D90 < 0.5 μm (slurry fineness qualified after after 220 mesh sieves, remove little ballstone and do not grind thin thick material).
The tower top temperature of the press spray granulation tower of step of the present invention (3) is 450-550 DEG C, end opening temperature 80-100 DEG C, powder Material moisture Control is at 0.5-5%.Common powder beater is used to carry out the powder of beating of pelletizing granule, particle size no requirement (NR).
Press spray granulation tower and the step (3) of step of the present invention (5) are general, and index tower top temperature is 500-900 DEG C, under Mouth temperature is 100-120 DEG C, and moisture Control is between 0.3-2%.
In step of the present invention (7) mixed process, need to be finely adjusted joint according to the size of product, keep rolling size the biggest, mix The principle that the ratio of miscellaneous pelletizing C is the biggest;Need not add any other additive simultaneously during mixing powder, keep the mixed powder time For about 10-15 minute.
During step of the present invention (8) rolling 10-20mm following semi-finished product ballstone, it is only necessary to seed is sieved, simultaneously Carry out quick rolling globulation, it is not necessary to polishing;When using crushed material A to continue rolling to target semi-finished product, use vernier at any time Kind of calliper semi-finished product ball base size, ensured 2 times to sieve during rolling (1, take the dish out of the pot before sieve, 2, repeat to sieve); In order to delay the consistency of semi-finished product, during rolling, add a defective material waiting time less than 60s;The target of sieve has been crossed before taking the dish out of the pot Semi-finished product carry out 20-260s polishing in pot.
Alumina ceramic grinding ball, as the application in dry grinding field, on the one hand considers that its abrasion are little, on the other hand pressure resistance to be pursued Degree is big, and shock resistance is good.After using wet ball grinding, spray tower pelletize to prepare formulation material, typically crush pelletizing or do not break The direct rolling molding of broken pelletizing, during rolling, pelletizing is broken, and add water posterior synechiae, collides with each other and grows up and densification, The semi-finished product density resulted in is the finest and close, concentrates (or otherwise reason) due to interiors of products stress when firing product Cause product lower compressive strength, shock resistance to be deteriorated, wind crystalline substance bursts and the problem such as foaming.Employing isostatic pressing (half etc. Hydrostatic profile) inside the semi-finished product prepared owing to largely retaining a little aluminium oxide pelletizing pattern, a small amount of pore is conducive to Improve its thermal shock resistance, so the alumina ball comprcssive strength that rolling molding is prepared than isostatic pressing (half isostatic pressing) Much lower, how to improve rolling molding and prepare the comprcssive strength of product, prepare the diameter 13mm used in dry grinding field~ The alumina ceramic grinding ball of 30mm will become the research emphasis of this patent.
Described major ingredient 1# and adjuvant 1#, when preparing pelletizing, uses the most conventional process route, cost of material and preparation cost Low, prepared crushed material A and reclaimed materials B intensity are the lowest.
Described doping material 2#, adjuvant 2# and compound additive has the following characteristics that 1, by adding greatly when preparing pelletizing Through spray drying tower heat setting formation high rigidity pelletizing granule after weight northylen alcohol, make doping material pelletizing in use Cannot all be crushed by the collision of semi-finished product ballstone, finally member-retaining portion pelletizing pattern in semi-finished product, particularly retains it Hollow-core construction, in order to for introducing a small amount of pore in semi-finished product.2, during rolling hardening doping material pelletizing semi-finished product by Step, successively growth process effectively form chock effect, can effectively prevent the semi-finished product of rolling to be layered, reach semi-finished product The effect strengthened.
Described polyvinyl alcohol model is 1799, uses vapours directly to melt, ability of at high temperature pelletizing after joining 10% aqueous solution Reach the case-hardened purpose of pelletizing.The mode that conventional employing agitating heating is melted is unable to reach the hardening strength of pelletizing.
The present invention adds the trace composite sintering agent being made up of spodumene, Talcum and calcium carbonate in formula, belongs to conventional sintering Auxiliary agent.
The nano-calcium carbonate particle diameter that the present invention adds in formula is 70-700 nanometer, and nano-talc particle diameter is 50-700 nanometer, Nanometer spodumene particle diameter is 50-700 nanometer.
The present invention compared with prior art, has a following outstanding feature:
(1) present invention uses the preparation of rolling moulding process to have the aluminum oxide milling media of specific dimensions, can apply to dry method and grinds Mill field, preparation technology is easy to mass production, and production cost is low.
(2) the doping pelletizing using surface modification hardening forms chock effect in semi-finished product, can effectively prevent the half of rolling Finished laminar, has reached the effect that semi-finished product strengthen, prevent transport, loading of kiln process broken.
(3) retain part pelletizing pattern in semi-finished product, complete not the connecting of Dispersed precipitate, tiny pore, reach to buffer external force The effect absorbed with external force.
(4) aluminum oxide milling media prepared by the present invention has the features such as abrasion are low, intensity is high, applicable dry grinding, common ball 13mm comprcssive strength is about 8KN, and mill ball 13mm comprcssive strength > 30KN of the present invention, abrasion are 0.03 ‰, the most applicable Various dry grinding industries use.
Accompanying drawing explanation
Fig. 1 is the process chart of the present invention;
Fig. 2 is the tangent plane schematic diagram of rolling mill ball.
Detailed description of the invention
The present invention is only described further by embodiment, but is not limited only to this, and those skilled in the art is not paying creative labor Obtain other embodiments on the premise of Dong, belong to the scope of protection of the invention.
The preparation method of 1# alumina powder is: add the composite mineralizer of its quality 3 ‰ in aluminium hydroxide (water content is 2.7%) (component of described composite mineralizer and weight ratio thereof are, boric acid: ammonium chloride: magnesium oxide: ammonium nitrate=1:0.5:0.3:0.3) Rotary kiln is fired in 1450 DEG C of temperature and forms.In prepared 1# alumina powder α inversion of phases rate account for 93% (remaining for γ- Phase alumina), former crystal grain footpath D90 is about 4.0 μm, belongs to lamellar crystalline structure, if there is the aluminium powder meeting conditions above in market Can also use.
The preparation method of 2# alumina powder is: the γ-phase alumina of Shandong producer is directly loadable into saggar and is fired in tunnel cave, Firing temperature is 1360 DEG C, and temperature retention time is 16 hours.In prepared 2# alumina powder, α inversion of phases rate accounts for 88% (remaining For γ-phase alumina), former crystal grain footpath D90 is about 1.5 μm, belongs to granular crystalline structure.
Chemical composition and the weight portion of other raw materials are as shown in table 1.
The chemical composition of other raw materials of table 1 and weight portion
The batch (-type) milling parameters that the present invention uses is: overall dimensions 3000*4500mm, rotating speed 13r/min.
The horizontal sand mill technological parameter that the present invention uses is: cylinder barrel volume 30L, speed of mainshaft 200-1500r/min, production capacity 0.5-1.2T/h。
Embodiment 1:
(1) raw material and weight portion
Major ingredient 1#:1# alumina powder 88 parts, Kaolin 10 parts;
Adjuvant 1#: calcium carbonate 0.5 part, 0.5 part of Talcum, silicon powder 1 part;
Doping material 2#:2# alumina powder 88 parts, Kaolin 10 parts;
Adjuvant 2#: nano-calcium carbonate 0.5 part, 0.5 part of nanoscale Talcum, nanometer spodumene 1 part;
Additive: polyvinyl alcohol 1.2 parts, glycerol 0.5 part, oleic acid 0.2 part, 0.2 part of paraffin;
(2) put in intermittent ball mill together with after the 1# alumina powder in major ingredient 1#, Kaolin being weighed respectively with adjuvant 1# Wet ball grinding (using alumina balls masonry is abrasive media, material: ball: water=1:2.5:1), Ball-milling Time 35 hours, Slurry fineness D90=5.5 μm, crosses 180 mesh sieves and puts into transfer stock tank, then pump slurry between secondary with slush pump after fineness is qualified (abrasive media uses wear-resisting alumina microballon, slurry: ball=1:3), secondary ball milling time 25 to carry out ball milling in formula of having a rest ball mill Hour, slurry fineness D90=4 μm, cross 220 mesh sieves after fineness is qualified, electromagnetism is except obtaining ceramic mud 1# after ferrum;
(3) ceramic mud 1# step (2) obtained uses press spray granulation tower to be dried to ceramic prilling powder by pulverizing Rear acquisition crushed material A is stand-by, and the reclaimed materials B simultaneously collecting cyclone dust removal is stand-by;The tower top temperature of press spray drying tower is 550 DEG C, end opening temperature 100 DEG C, powder moisture Control is 0.5%.The powder of beating using common powder beater to carry out pelletizing granule is Can, particle size no requirement (NR).
(4) ball in horizontal sand mill is added after being weighed respectively by 2# alumina powder, Kaolin and the adjuvant 2# in doping material 2# (abrasive media uses wear-resisting alumina microballon, by quality material: ball: water=1:2.5:1, speed of mainshaft 400r/min to mill, produces Energy 0.5T/h, slurry fineness controls in D90=0.5 μm) carry out quasi-nano fine gtinding, fineness qualified interpolation compound additive Continuation ball milling is after 3 hours, and blowing crosses 220 mesh sieves, and electromagnetism is except obtaining ceramic mud 2# after ferrum;
(5) it is stand-by that ceramic mud 2# step (4) obtained uses press spray granulation tower to be dried to doping pelletizing 2#; Tower top temperature is 900 DEG C, and end opening temperature is 120 DEG C, and moisture Control is 0.3%.
(6) the adjuvant pelletizing 2# that step (5) obtains was carried out 220 mesh sieves, it is thus achieved that the doping pelletize below 220 mesh sieves Powder C.
(7) the doping pelletizing C that step (3) obtained crushed material A, reclaimed materials B and step (6) are obtained by with The of short duration mixing in bipyramid blender of lower standard obtains pelletizing D.Crushed material A: reclaimed materials B: doping pelletizing C=1:0.12: 0.01, the mixed powder time is about 10 minutes.
(8) pelletizing D rolling in sugar coating machine of step (7) being obtained, sieve, make the semi-finished product ball of diameter 10mm Base;10mm semi-finished product ball base is being used crushed material A rolling 13mm target semi-finished product always.
(9) by target semi-finished product ball base obtained by step (8) to be dried 50h at a temperature of 60 DEG C after, the target half after drying Finished ball base uses the slow firing technique of low temperature in hyperthermia tunnel Kiln, burns from room temperature to 1400 DEG C with the firing rate of 10 DEG C/min Become, be incubated 8h, then lower the temperature with the rate of cooling of 15 DEG C/min, obtain the dry ball milling alumina balls of rolling molding.Product 2 can be shown in Table.
Embodiment 2:
(1) raw material and weight portion
Major ingredient 1#:1# alumina powder 89 parts, Kaolin 8 parts;
Adjuvant 1#: calcium carbonate 1.5 parts, 0.5 part of Talcum, silicon powder 1 part;
Doping material 2#:2# alumina powder 89 parts, Kaolin 9.5 parts;
Adjuvant 2#: nano-calcium carbonate 0.5 part, 0.5 part of nanoscale Talcum, nanometer spodumene 0.5 part;
Additive: polyvinyl alcohol 2.0 parts, glycerol 1.2 parts, oleic acid 0.7 part, 0.3 part of paraffin;
(2) put in intermittent ball mill together with after the 1# alumina powder in major ingredient 1#, Kaolin being weighed respectively with adjuvant 1# Wet ball grinding (using alumina balls masonry is abrasive media, material: ball: water=1:2.7:1), Ball-milling Time 32 hours, Slurry fineness D90=5.2 μm, crosses 180 mesh sieves and puts into transfer stock tank, then pump slurry between secondary with slush pump after fineness is qualified (abrasive media uses wear-resisting alumina microballon, slurry: ball=1:3), secondary ball milling time 28 to carry out ball milling in formula of having a rest ball mill Hour, slurry fineness D90=3.6 μm, cross 220 mesh sieves after fineness is qualified, electromagnetism is except obtaining ceramic mud 1# after ferrum;
(3) ceramic mud 1# step (2) obtained uses press spray granulation tower to be dried to ceramic prilling powder by pulverizing Rear acquisition crushed material A is stand-by, and the reclaimed materials B simultaneously collecting cyclone dust removal is stand-by;The tower top temperature of press spray drying tower is 520 DEG C, end opening temperature 97 DEG C, powder moisture Control is 0.6%.The powder of beating using common powder beater to carry out pelletizing granule is Can, particle size no requirement (NR).
(4) ball in horizontal sand mill is added after being weighed respectively by 2# alumina powder, Kaolin and the adjuvant 2# in doping material 2# (abrasive media uses wear-resisting alumina microballon, by quality material: ball: water=1:2.6:1, speed of mainshaft 700r/min to mill, produces Energy 0.6T/h, slurry fineness controls in D90=0.2 μm) carry out quasi-nano fine gtinding, fineness qualified interpolation compound additive Continuation ball milling is after 5 hours, and blowing crosses 220 mesh sieves, and electromagnetism is except obtaining ceramic mud 2# after ferrum;
(5) it is stand-by that ceramic mud 2# step (4) obtained uses press spray granulation tower to be dried to doping pelletizing 2#; Tower top temperature is 870 DEG C, and end opening temperature is 106 DEG C, and moisture Control is 0.5%.
(6) the adjuvant pelletizing 2# that step (5) obtains was carried out 220 mesh sieves, it is thus achieved that the doping pelletize below 220 mesh sieves Powder C.
(7) the doping pelletizing C that step (3) obtained crushed material A, reclaimed materials B and step (6) are obtained by with The of short duration mixing in bipyramid blender of lower standard obtains pelletizing D.Crushed material A: reclaimed materials B: doping pelletizing C=1:0.07: 0.028, the mixed powder time is about 13 minutes.
(8) pelletizing D rolling in sugar coating machine of step (7) being obtained, sieve, make the semi-finished product ball of diameter 15mm Base;15mm semi-finished product ball base is being used crushed material A rolling 17mm target semi-finished product always.
(9) by target semi-finished product ball base obtained by step (8) to be dried 46h at a temperature of 65 DEG C after, the target half after drying Finished ball base uses the slow firing technique of low temperature in hyperthermia tunnel Kiln, burns from room temperature to 1430 DEG C with the firing rate of 12 DEG C/min Become, be incubated 8h, then lower the temperature with the rate of cooling of 17 DEG C/min, obtain the dry ball milling alumina balls of rolling molding.Product 2 can be shown in Table.
Embodiment 3:
(1) raw material and weight portion
Major ingredient 1#:1# alumina powder 90 parts, Kaolin 7 parts;
Adjuvant 1#: calcium carbonate 1 part, 1 part of Talcum, silicon powder 1 part;
Doping material 2#:2# alumina powder 85 parts, Kaolin 12 parts;
Adjuvant 2#: nano-calcium carbonate 1 part, 0.5 part of nanoscale Talcum, nanometer spodumene 1.5 parts;
Additive: polyvinyl alcohol 2.5 parts, glycerol 1.5 parts, oleic acid 1.2 parts, 0.3 part of paraffin;
(2) put in intermittent ball mill together with after the 1# alumina powder in major ingredient 1#, Kaolin being weighed respectively with adjuvant 1# Wet ball grinding (using alumina balls masonry is abrasive media, material: ball: water=1:3:1), Ball-milling Time 30 hours, Slurry fineness D90=4.8 μm, crosses 180 mesh sieves and puts into transfer stock tank, then pump slurry between secondary with slush pump after fineness is qualified (abrasive media uses wear-resisting alumina microballon, slurry: ball=1:3), secondary ball milling time 26 to carry out ball milling in formula of having a rest ball mill Hour, slurry fineness D90=3.2 μm, cross 220 mesh sieves after fineness is qualified, electromagnetism is except obtaining ceramic mud 1# after ferrum;
(3) ceramic mud 1# step (2) obtained uses press spray granulation tower to be dried to ceramic prilling powder by pulverizing Rear acquisition crushed material A is stand-by, and the reclaimed materials B simultaneously collecting cyclone dust removal is stand-by;The tower top temperature of press spray drying tower is 510 DEG C, end opening temperature 93 DEG C, powder moisture Control is 0.9%.The powder of beating using common powder beater to carry out pelletizing granule is Can, particle size no requirement (NR).
(4) ball in horizontal sand mill is added after being weighed respectively by 2# alumina powder, Kaolin and the adjuvant 2# in doping material 2# (abrasive media uses wear-resisting alumina microballon, by quality material: ball: water=1:2.8:1, speed of mainshaft 600r/min to mill, produces Energy 0.5T/h, slurry fineness controls in D90=0.08 μm) carry out quasi-nano fine gtinding, fineness qualified interpolation compound additive Continuation ball milling is after 10 hours, and blowing crosses 220 mesh sieves, and electromagnetism is except obtaining ceramic mud 2# after ferrum;
(5) it is stand-by that ceramic mud 2# step (4) obtained uses press spray granulation tower to be dried to doping pelletizing 2#; Tower top temperature is 790 DEG C, and end opening temperature is 110 DEG C, and moisture Control is 0.4%.
(6) the adjuvant pelletizing 2# that step (5) obtains was carried out 220 mesh sieves, it is thus achieved that the doping pelletize below 220 mesh sieves Powder C.
(7) the doping pelletizing C that step (3) obtained crushed material A, reclaimed materials B and step (6) are obtained by with The of short duration mixing in bipyramid blender of lower standard obtains pelletizing D.Crushed material A: reclaimed materials B: doping pelletizing C=1:0.2: 0.02, the mixed powder time is about 11 minutes.
(8) pelletizing D rolling in sugar coating machine of step (7) being obtained, sieve, make the semi-finished product ball of diameter 13mm Base;13mm semi-finished product ball base is being used crushed material A rolling 15mm target semi-finished product always.
(9) by target semi-finished product ball base obtained by step (8) to be dried 48h at a temperature of 70 DEG C after, the target half after drying Finished ball base uses the slow firing technique of low temperature in hyperthermia tunnel Kiln, burns from room temperature to 1420 DEG C with the firing rate of 16 DEG C/min Become, be incubated 9h, then lower the temperature with the rate of cooling of 16 DEG C/min, obtain the dry ball milling alumina balls of rolling molding.Product 2 can be shown in Table.
The performance indications of table 2 embodiment 1-3 product
Equivalent abrasion ‰ Resistance to compression KN Quality after dry grinding
Embodiment 1 0.03 > 30 Without broken ball
Embodiment 2 0.027 > 40 Without broken ball
Embodiment 3 0.029 > 38 Without broken ball

Claims (10)

1. the method that high resistance to compression aluminum oxide milling media is prepared in rolling molding, is characterized in that,
A, B, C pelletizing is included for compounding rolling aluminum oxide milling media powder;Wherein A pelletizing is spray dried Dry directly obtain conventional alumina pelletizing;The ultra-fine dust collection powder that B pelletizing is collected from dust-precipitator when being to prepare conventional pelletizing A; C pelletizing is by adding 1.2~the polyvinyl alcohol of 2.5%, and to improve spray drying temperature be that tower top temperature is 500-900 DEG C and enters Row is spray-dried and obtains;
Will in mass ratio, A pelletizing: B pelletizing: after C pelletizing=1:0.05-0.2:0.01-0.03 mixing, in sugar coating machine Rolling, makes the semi-finished product ball base of diameter 10-20mm;Again semi-finished product ball base employing A pelletizing is rolled onto 13-30mm always Target semi-finished product;Last drying, it is fired into finished product.
The method that high resistance to compression aluminum oxide milling media is prepared in a kind of rolling molding the most as claimed in claim 1, is characterized in that, institute State when polyvinyl alcohol uses and be added to the water by 10% mass ratio, then use vapours directly to melt.
The method that high resistance to compression aluminum oxide milling media is prepared in a kind of rolling molding the most as claimed in claim 1, is characterized in that, bag Include following steps:
(1) raw material and weight portion
Major ingredient 1#:1# alumina powder 80-92 part, Kaolin 3-15 part;
Adjuvant 1#: calcium carbonate 0.5-5 part, Talcum 0.5-5 part, silicon powder 0.5-5 part;
Doping material 2#:2# alumina powder 80-92 part, Kaolin 3-15 part;
Adjuvant 2#: nano-calcium carbonate 0.5-5 part, nanoscale Talcum 0.5-5 part, nanometer spodumene 0.5-5 part;
Additive: polyvinyl alcohol 1.2~2.5 parts, glycerol 0-5 part, oleic acid 0-2 part, paraffin 0-2 part;
(2) put in intermittent ball mill together with after the 1# alumina powder in major ingredient 1#, Kaolin being weighed respectively with adjuvant 1# Wet ball grinding is to D90 < 6 μm;Cross 180 mesh sieves after fineness is qualified and put into transfer stock tank, then pump slurry into secondary with slush pump Intermittent ball mill is carried out be milled to D90 < 4 μm;Crossing 220 mesh sieves after fineness is qualified, electromagnetism is except obtaining ceramic mud after ferrum 1#;
(3) ceramic mud 1# step (2) obtained uses press spray granulation tower to be dried to ceramic prilling powder, then leads to Obtaining crushed material A after crossing pulverizing stand-by as A pelletizing, the reclaimed materials B simultaneously collecting cyclone dust removal treats as B pelletizing With;
(4) add in horizontal sand mill after 2# alumina powder, Kaolin and the adjuvant 2# in doping material 2# being weighed respectively and carry out Quasi-nano is finely milled to D90 < 0.5 μm, adds additive and continue ball milling 2-10 hour after fineness is qualified, and blowing crosses 220 Mesh sieve, electromagnetism is except obtaining ceramic mud 2# after ferrum;
(5) it is stand-by that ceramic mud 2# step (4) obtained uses press spray granulation tower to be dried to doping pelletizing 2#;
(6) the doping pelletizing 2# that step (5) obtains was carried out 220 mesh sieves, it is thus achieved that the doping pelletize below 220 mesh sieves Powder C, as C pelletizing;
(7) C pelletizing step (3) obtained A pelletizing, B pelletizing and step (6) obtained is by with subscript Quasi-mixing obtains pelletizing D;In mass ratio, A pelletizing: B pelletizing: C pelletizing=1:0.05-0.2:0.01-0.03;
(8) pelletizing D rolling in sugar coating machine of step (7) being obtained, sieve, make the half of diameter 10-20mm and become Product ball base;Again semi-finished product ball base employing A pelletizing is rolled onto 13-30mm target semi-finished product always;
(9) then dry, be fired into finished product.
The method that high resistance to compression aluminum oxide milling media is prepared in a kind of rolling molding the most as claimed in claim 3, is characterized in that, institute State step (9) particularly as follows: target semi-finished product ball base obtained by step (8) to be dried at a temperature of 60~150 DEG C 46~50h After, the target semi-finished product ball base after drying uses the slow firing technique of low temperature, with the heating of 8~25 DEG C/min in hyperthermia tunnel Kiln Speed is burnt till from room temperature to 1400~1430 DEG C, is incubated 8-12h, then lowers the temperature with the rate of cooling of 15~30 DEG C/min, To product.
The method that high resistance to compression aluminum oxide milling media is prepared in a kind of rolling molding the most as claimed in claim 3, is characterized in that, institute α inversion of phases rate in 1# alumina powder of stating accounts for 89-93%, and former crystal grain footpath D90 is 3.0~5.0 μm, belongs to lamellar crystalline structure.
The method that high resistance to compression aluminum oxide milling media is prepared in a kind of rolling molding the most as claimed in claim 3, is characterized in that, institute α inversion of phases rate in 2# alumina powder of stating accounts for 70-93%, and former crystal grain footpath D90 is 1.0~2.0 μm, belongs to granular crystalline structure.
7. the method that high resistance to compression aluminum oxide milling media is prepared in a kind of rolling molding as described in any one in claim 3-6, It is characterized in that, in described step (2), a ball milling uses alumina balls masonry to be abrasive media, material in mass ratio: ball: water=1: 2-3:1;Ball-milling Time 25-35 hour, slurry fineness D90 < 6 μm, slurry moisture Control is at 35-55%.
8. the method that high resistance to compression aluminum oxide milling media is prepared in a kind of rolling molding as described in any one in claim 3-6, It is characterized in that, in described step (2), secondary ball milling abrasive media uses wear-resisting alumina microballon, slurry: ball=1:2.5-3;Secondary Ball-milling Time 25-35 hour, slurry fineness D90 < 4 μm, slurry moisture Control is at 32-40%.
9. the method that high resistance to compression aluminum oxide milling media is prepared in a kind of rolling molding as described in any one in claim 3-6, It is characterized in that, in described step (4), abrasive media uses wear-resisting alumina microballon, by quality material: ball: water=1:2-3:1.
10. the method that high resistance to compression aluminum oxide milling media is prepared in a kind of rolling molding as described in any one in claim 3-6, It is characterized in that, the tower top temperature of the press spray granulation tower of described step (3) is 450-550 DEG C, end opening temperature 80-100 DEG C, Powder moisture Control is at 0.5-5%;The tower top temperature of the press spray granulation tower of described step (5) is 500-900 DEG C, end opening Temperature is 100-120 DEG C, and moisture Control is between 0.3-2%.
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