CN112099445A - MES-based field data acquisition and real-time production state monitoring system - Google Patents
MES-based field data acquisition and real-time production state monitoring system Download PDFInfo
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- CN112099445A CN112099445A CN202010818912.5A CN202010818912A CN112099445A CN 112099445 A CN112099445 A CN 112099445A CN 202010818912 A CN202010818912 A CN 202010818912A CN 112099445 A CN112099445 A CN 112099445A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 60
- 238000012544 monitoring process Methods 0.000 title claims abstract description 20
- 230000010354 integration Effects 0.000 claims description 5
- 239000000463 material Substances 0.000 claims description 5
- 238000000034 method Methods 0.000 claims description 4
- 238000012423 maintenance Methods 0.000 claims description 3
- 238000007689 inspection Methods 0.000 claims description 2
- 238000013480 data collection Methods 0.000 claims 6
- 238000012360 testing method Methods 0.000 claims 1
- 239000007787 solid Substances 0.000 abstract description 2
- 238000007726 management method Methods 0.000 description 23
- 238000001514 detection method Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000004458 analytical method Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000013523 data management Methods 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000013439 planning Methods 0.000 description 1
- 230000003449 preventive effect Effects 0.000 description 1
- 238000012795 verification Methods 0.000 description 1
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/4185—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by the network communication
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/31—From computer integrated manufacturing till monitoring
- G05B2219/31088—Network communication between supervisor and cell, machine group
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- Manufacturing & Machinery (AREA)
- Quality & Reliability (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
- General Factory Administration (AREA)
- Management, Administration, Business Operations System, And Electronic Commerce (AREA)
Abstract
The invention relates to the technical field of state systems, and discloses an MES-based field data acquisition and real-time production state monitoring system, which comprises an MES system and a user management system; the MES system comprises a production module, a logistics module, a quality module, an equipment module, an interface and an error-proofing module; the production module is used for managing, executing and manufacturing orders; the production module is connected with a production report module, and the production report module is used for generating a production state report; the logistics module is connected with a logistics report module; the equipment module is connected with an equipment report module. The invention provides an MES-based field data acquisition and real-time production state monitoring system which is solid, reliable, comprehensive and feasible.
Description
Technical Field
The invention relates to the field of state systems, in particular to an MES-based field data acquisition and real-time production state monitoring system.
Background
The MES system is a production informatization management system facing to a workshop execution layer of a manufacturing enterprise. The MES can provide management modules for enterprises, such as manufacturing data management, planning and scheduling management, production scheduling management, inventory management, quality management, human resource management, work center/equipment management, tool and tool management, purchasing management, cost management, project board management, production process control, bottom data integration analysis, upper data integration decomposition and the like.
The existing MES creates a manufacturing cooperative management platform for enterprises for the production of the enterprises, and therefore a field data acquisition and real-time production state monitoring system based on the MES is provided.
Disclosure of Invention
Objects of the invention
In order to solve the technical problems in the background art, the invention provides an MES-based field data acquisition and real-time production state monitoring system which is solid, reliable, comprehensive and feasible.
(II) technical scheme
In order to solve the problems, the invention provides an MES-based field data acquisition and real-time production state monitoring system, which comprises an MES system and a user management system;
the MES system comprises a production module, a logistics module, a quality module, an equipment module, an interface and an error-proofing module;
the production module is used for managing, executing and manufacturing orders; the production module is connected with a production report module, and the production report module is used for generating a production state report;
the logistics module is connected with a logistics report module;
the equipment module is connected with an equipment report module.
Preferably, the production module comprises an order management unit, a production execution unit and a remanufacturing unit.
Preferably, the logistics module comprises a PFEP unit, an online inventory management unit, a WIP lot tracking unit, and a material pulling unit.
Preferably, the quality module comprises a quality acquisition unit, a quality tracing unit, a process inspection unit and a product archive unit.
Preferably, the equipment module comprises an equipment monitoring unit, a preventive maintenance unit, an equipment asset unit and an equipment interface integration unit.
Preferably, the interface and the error-proofing module comprise an assembly error-proofing interface, a detection data interface, an equipment state interface and an equipment alarm interface.
Preferably, the user management system contains user fingerprint information, images and operation information.
The technical scheme of the invention has the following beneficial technical effects:
the production module manages, executes and manufactures orders; the logistics module manages the inventory, tracks logistics batches and pulls materials; the quality module is used for collecting quality data to feed back the product quality; the equipment report module is used for outputting the information of the equipment module; the user management system is used for recording and verifying user operation information so as to improve the use safety.
Drawings
FIG. 1 is a schematic structural diagram of a MES-based field data acquisition and real-time production status monitoring system according to the present invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention will be described in further detail with reference to the accompanying drawings in conjunction with the following detailed description. It should be understood that the description is intended to be exemplary only, and is not intended to limit the scope of the present invention. Moreover, in the following description, descriptions of well-known structures and techniques are omitted so as to not unnecessarily obscure the concepts of the present invention.
As shown in FIG. 1, the field data acquisition and real-time production state monitoring system based on MES provided by the invention comprises an MES system and a user management system;
the MES system comprises a production module, a logistics module, a quality module, an equipment module, an interface and an error-proofing module;
the production module is used for managing, executing and manufacturing orders; the production module is connected with a production report module, and the production report module is used for generating a production state report;
the logistics module is connected with a logistics report module;
the equipment module is connected with an equipment report module.
In an alternative embodiment, the production module includes an order management unit, a production execution unit, and a remanufacturing unit.
In an alternative embodiment, the logistics module comprises a PFEP unit, an online inventory management unit, a WIP lot tracking unit, and a material pulling unit.
In an alternative embodiment, the quality module comprises a quality acquisition unit, a quality tracing unit, a process verification unit and a product archive unit.
In an alternative embodiment, the equipment module comprises an equipment monitoring unit, a preventative maintenance unit, an equipment asset unit, and an equipment interface integration unit.
In an alternative embodiment, the interface and error protection module comprises an assembly error protection interface, a detection data interface, a device status interface and a device alarm interface.
In an alternative embodiment, the user management system contains user fingerprint information, images, and operational information.
In the invention, a production module manages, executes and manufactures orders; the logistics module manages the inventory, tracks logistics batches and pulls materials; the quality module is used for acquiring quality data; the equipment report module is used for outputting the information of the equipment module; the user management system is used for recording and verifying user operation information so as to improve the use safety.
It is to be understood that the above-described embodiments of the present invention are merely illustrative of or explaining the principles of the invention and are not to be construed as limiting the invention. Therefore, any modification, equivalent replacement, improvement and the like made without departing from the spirit and scope of the present invention should be included in the protection scope of the present invention. Further, it is intended that the appended claims cover all such variations and modifications as fall within the scope and boundaries of the appended claims or the equivalents of such scope and boundaries.
Claims (7)
1. A field data acquisition and real-time production state monitoring system based on MES is characterized by comprising an MES system and a user management system;
the MES system comprises a production module, a logistics module, a quality module, an equipment module, an interface and an error-proofing module;
the production module is used for managing, executing and manufacturing orders; the production module is connected with a production report module, and the production report module is used for generating a production state report;
the logistics module is connected with a logistics report module;
the equipment module is connected with an equipment report module.
2. The MES-based system for on-site data collection and real-time production status monitoring of claim 1, wherein the production modules comprise an order management unit, a production execution unit and a rework unit.
3. The MES-based system for on-site data collection and real-time production status monitoring of claim 1, wherein the logistics module comprises a PFEP unit, an online inventory management unit, a WIP lot tracking unit and a material pulling unit.
4. The MES-based field data collection and real-time production status monitoring system of claim 1, wherein the quality module comprises a quality collection unit, a quality tracing unit, a process inspection unit and a product archive unit.
5. The MES-based field data collection and real-time production status monitoring system of claim 1, wherein the equipment module comprises an equipment monitoring unit, a preventative maintenance unit, an equipment asset unit, and an equipment interface integration unit.
6. The MES-based field data collection and real-time production status monitoring system of claim 1, wherein the interface and error-proofing module comprises an assembly error-proofing interface, a test data interface, an equipment status interface, and an equipment alarm interface.
7. The MES-based system for on-site data collection and real-time production status monitoring of claim 1, wherein the customer management system comprises customer fingerprint information, images and operational information.
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Citations (11)
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CN101964081A (en) * | 2010-09-13 | 2011-02-02 | 中国恩菲工程技术有限公司 | Production information system based on factory management infrastructure platform |
CN102945512A (en) * | 2012-06-20 | 2013-02-27 | 苏州江山软件科技有限公司 | Manufacturing execution system |
EP2562696A1 (en) * | 2011-08-25 | 2013-02-27 | Siemens Aktiengesellschaft | Production management for manufacturing execution systems |
CN103530733A (en) * | 2013-10-17 | 2014-01-22 | 苏州蝶讯信息科技有限公司 | Manufacturing execution system |
CN107831750A (en) * | 2017-12-04 | 2018-03-23 | 青岛鹏海软件有限公司 | IMES Intelligent Manufacturing Execution Systems |
CN108320069A (en) * | 2017-12-20 | 2018-07-24 | 甘肃银光化学工业集团有限公司 | A kind of manufacturing execution system |
CN108681878A (en) * | 2018-05-22 | 2018-10-19 | 浙江优勝科技有限公司 | The acquisition of intelligent plant production line data and billboard management system and method |
CN110580026A (en) * | 2019-09-18 | 2019-12-17 | 工业云制造(四川)创新中心有限公司 | intelligent manufacturing MES system |
CN110599103A (en) * | 2019-09-18 | 2019-12-20 | 工业云制造(四川)创新中心有限公司 | Production management subsystem based on intelligent manufacturing MES system |
CN110705814A (en) * | 2019-08-02 | 2020-01-17 | 合肥东优电子科技有限公司 | MES system based on intelligent manufacturing management |
CN111507859A (en) * | 2020-04-24 | 2020-08-07 | 西南交通大学 | MES-based workshop real-time production abnormity judgment and processing method |
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2020
- 2020-08-14 CN CN202010818912.5A patent/CN112099445A/en active Pending
Patent Citations (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101964081A (en) * | 2010-09-13 | 2011-02-02 | 中国恩菲工程技术有限公司 | Production information system based on factory management infrastructure platform |
EP2562696A1 (en) * | 2011-08-25 | 2013-02-27 | Siemens Aktiengesellschaft | Production management for manufacturing execution systems |
CN102945512A (en) * | 2012-06-20 | 2013-02-27 | 苏州江山软件科技有限公司 | Manufacturing execution system |
CN103530733A (en) * | 2013-10-17 | 2014-01-22 | 苏州蝶讯信息科技有限公司 | Manufacturing execution system |
CN107831750A (en) * | 2017-12-04 | 2018-03-23 | 青岛鹏海软件有限公司 | IMES Intelligent Manufacturing Execution Systems |
CN108320069A (en) * | 2017-12-20 | 2018-07-24 | 甘肃银光化学工业集团有限公司 | A kind of manufacturing execution system |
CN108681878A (en) * | 2018-05-22 | 2018-10-19 | 浙江优勝科技有限公司 | The acquisition of intelligent plant production line data and billboard management system and method |
CN110705814A (en) * | 2019-08-02 | 2020-01-17 | 合肥东优电子科技有限公司 | MES system based on intelligent manufacturing management |
CN110580026A (en) * | 2019-09-18 | 2019-12-17 | 工业云制造(四川)创新中心有限公司 | intelligent manufacturing MES system |
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CN111507859A (en) * | 2020-04-24 | 2020-08-07 | 西南交通大学 | MES-based workshop real-time production abnormity judgment and processing method |
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Application publication date: 20201218 |