CN113867286A - Three-dimensional visual intelligent management and control system and production system of nuclear industry production line - Google Patents
Three-dimensional visual intelligent management and control system and production system of nuclear industry production line Download PDFInfo
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- G05B19/41875—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM] characterised by quality surveillance of production
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Abstract
The invention provides a three-dimensional visual intelligent management and control system of a production line, which comprises a data storage service module, an application service module, a graphic service module, a 3D management module and an operation module. And the operation module is used for acquiring material data, process data and operation data in real time. And the application service module is used for processing various services of the production line to obtain service application data. And the graphic service module is used for generating a three-dimensional picture, a three-dimensional model and a display position of the three-dimensional model. And the 3D management module is used for combining the material data, the process data, the operation data, the service application data, the three-dimensional model and the display position thereof, and the three-dimensional picture to obtain a three-dimensional monitoring interactive interface. A nuclear industry production system is also provided. The intelligent management and control system can comprehensively display the actual conditions, the operation process, the storage process and the like of the on-site equipment to monitoring personnel, so that the production efficiency and the management and control safety are improved.
Description
Technical Field
The invention belongs to the technical field of nuclear industry, and particularly relates to a three-dimensional visual intelligent management and control system of a nuclear industry production line and a nuclear industry production system comprising the management and control system.
Background
Because the materials of the nuclear industry production line have particularity, the radiation level of the materials is high, and the toxicity is high, the production process usually adopts remote operation. Similarly, due to the particularity of nuclear industry products, the nuclear industry production line has strict control requirements on the safety requirements and the quality requirements of the production process, and operators need to comprehensively master the actual conditions, the operation process and the storage process of equipment, so that the production safety and quality requirements are met.
At present, a production management system of a nuclear industry production line is mainly based on data decentralized management, an interactive operation interface mostly adopts a data report and a two-dimensional configuration picture, so that the actual condition, the operation process, the warehousing process and the like of on-site equipment cannot be comprehensively displayed to a monitoring commander, the problems of unreasonable operation interface and poor interactivity exist, the production efficiency of management and control is low, management and control errors are easily caused due to the fact that the acquired data information is not comprehensive, and potential safety hazards are generated.
Disclosure of Invention
The invention aims to solve the technical problem of the prior art, and provides a three-dimensional visual intelligent management and control system of a nuclear industry production line and a nuclear industry production system.
In order to solve the technical problems, the invention adopts the following technical scheme:
the three-dimensional visual intelligent management and control system of the nuclear industry production line comprises a data storage service module, an application service module, a graphic service module, a 3D (3-dimension) management module, an operation module, a scanning device and an acquisition module.
And the scanning device is used for scanning the marks of the materials on the production line so as to obtain material data. The acquisition module is used for acquiring process data of the production equipment. And the operation module is respectively connected with the scanning device, the acquisition module, the data storage service module, the graphic service module and the 3D management module, and is used for acquiring material data of the scanning device and process data of the acquisition module in real time, acquiring operation data of an operator in real time, and uploading the material data, the process data and the operation data to the data storage service module, the graphic service module and the 3D management module.
And the data storage service module is used for receiving the real-time material data, process data and operation data uploaded by the operation module, performing compression calculation on the real-time material data, the process data and the operation data, and storing the real-time material data, the process data and the operation data according to a time line. And the application service module is connected with the data storage service module and used for reading the material data, the process data and the operation data from the data storage service module so as to perform various service application processing of the production line, thereby obtaining service application data.
And the graphic service module is respectively connected with the data storage service module, the application service module and the 3D management module, and is used for obtaining position information displayed by the equipment model and the product model according to real-time material data, process data and operation data uploaded by the operation module, historical material data, process data and operation data read from the data storage service module and business application data read from the application service module, generating a static three-dimensional picture according to the equipment model, the product model, the material data, the process data, the operation data and the business application data, and transmitting the equipment model, the product model, the position information displayed by the product model and the static three-dimensional picture to the 3D management module.
And the 3D management module is connected with the data storage service module and the application service module, and is used for reading business application data of the application service module to obtain an application management interface, and is used for combining the application management interface, historical material data, process data and operation data read from the data storage service module, real-time material data, process data and operation data read from the operation module, an equipment model, a product model and position information displayed by the product model and a static three-dimensional picture transmitted by the graphic service module to obtain a three-dimensional monitoring interaction interface so as to interact with a user.
Preferably, the three-dimensional visual intelligent management and control system of the nuclear industry production line further comprises an acquisition module and a safety environment monitoring device. And the safety environment monitoring equipment is used for monitoring the safety environment data of the factory building where the nuclear industry production line is located. And the acquisition module is respectively connected with the safety environment monitoring equipment, the data storage service module, the graphic service module and the 3D management module, and is used for acquiring the safety environment monitoring data monitored by the safety environment monitoring equipment and uploading the safety environment monitoring data to the data storage service module, the graphic service module and the 3D management module in real time.
Preferably, the operation module comprises an operation data uploading unit, an operation coordination unit, a scanning device acquisition unit, a production device acquisition unit and a data calculation unit. And the production equipment acquisition unit is respectively connected with the acquisition module and the operation coordination unit and is used for acquiring the process data of the acquisition module in real time and transmitting the process data to the operation coordination unit. And the scanning equipment acquisition unit is respectively connected with the scanning device and the operation coordination unit and is used for acquiring the material data of the scanning device in real time and transmitting the material data to the operation coordination unit. And the operation coordination unit is respectively connected with the operation data uploading unit and the acquisition module and is used for receiving and displaying the process data and the material data for operation of an operator and transmitting the real-time operation data of the operator to the operation data uploading unit. And the operation data uploading unit is connected with the data calculation unit and is used for transmitting the received material data, the received process data and the received operation data to the data calculation unit for calculation and uploading the calculation results to the data storage service module, the graphic service module and the 3D management module.
Preferably, the data storage service module comprises a computing unit, a data storage unit, a data receiving and processing unit, and a data access unit. And the data receiving and processing unit is respectively connected with the operation module, the acquisition module, the data storage unit and the data access unit and is used for receiving the material data, the process data and the operation data which are uploaded by the operation module in real time and the safety environment monitoring data which are uploaded by the acquisition module in real time so as to be read by the data storage unit and the data access unit. And the data storage unit is respectively connected with the calculation unit and the data access unit, and is used for reading the data received by the data receiving and processing unit, performing compression calculation on the data according to the parameter types through the calculation unit, storing the compression calculation result in the external memory, and reading the stored compression calculation result from the external memory for the data access unit to read. And the data access unit is used for reading the data in the data storage unit and the data receiving and processing unit according to the time line so as to provide access to the application service module, the graphic service module and the 3D management module through a network.
Preferably, the application service module comprises a basic platform unit, a planning and scheduling unit, a material management unit, a process monitoring unit, a production scheduling unit, a warehouse management unit, a performance statistics unit, a production operation unit, an element management unit, a quality management unit and an analysis and decision unit. And the basic platform unit is connected with the data access unit and is used for acquiring real-time material data, process data and operation data, historical material data, process data and operation data from the data access unit so as to be read by other units in the service module for business application processing and generating business application data.
Preferably, the graphic service module includes a three-dimensional picture service unit, a three-dimensional model service unit, a real-time data unit, a history data unit, a business data unit, and a motion calculation unit. And the real-time data unit is respectively connected with the operation data uploading unit and the acquisition module and is used for receiving the material data, the process data and the operation data uploaded by the operation data uploading unit in real time and receiving the safety environment monitoring data acquired by the acquisition module. And the historical data unit is connected with the data access unit and is used for acquiring historical material data, process data and operation data from the data access unit. And the business data unit is connected with the application service module and is used for acquiring business application data from the application service module. A three-dimensional picture service unit which is respectively connected with the three-dimensional model service unit, the real-time data unit, the historical data unit, the business data unit, the motion calculation unit, the application service management module and the 3D management module, used for obtaining an equipment model and a product model from a three-dimensional model service unit, obtaining real-time material data, process data and operation data and safety environment monitoring data from a real-time data unit, obtaining historical material data, process data and operation data from a historical data unit, obtaining business application data from a business data unit, and calculating the position information displayed by the equipment model and the product model through the motion calculation unit, generating a static three-dimensional picture from the equipment model, the product model, the business application data, the material data, the process data and the operation data, and providing the static three-dimensional picture data for the application service management module and the 3D management module. And the three-dimensional model service unit is connected with the application service management module and the 3D management module and is used for providing three-dimensional model data of the equipment model, the product model and the displayed position information thereof for the application service management module and the 3D management module.
Preferably, the 3D management module includes a three-dimensional monitoring unit, an application service unit, a graphic service unit, a history data component, and a real-time data component. And the application service unit is connected with the application service module and used for acquiring the business application data from the application service module and generating an application management interface. And the graphic service unit is respectively connected with the three-dimensional picture service unit and the three-dimensional model service unit and is used for acquiring the three-dimensional picture data from the three-dimensional picture service unit and acquiring the three-dimensional model data from the three-dimensional model service unit. And the historical data assembly is connected with the data access unit and is used for acquiring historical material data, process data and operation data from the data access unit. And the real-time data assembly is respectively connected with the operation data uploading unit and the acquisition module and is used for receiving the material data, the process data and the operation data uploaded by the operation data uploading unit in real time and receiving the safety environment monitoring data acquired by the acquisition module. And the three-dimensional monitoring unit is respectively connected with the application service unit, the graphic service unit, the historical data assembly and the real-time data assembly and is used for acquiring an application management interface from the application service unit, acquiring three-dimensional picture data and three-dimensional model data from the graphic service unit, acquiring historical material data, process data and operation data from the historical data assembly, acquiring real-time material data, process data and operation data and safety environment monitoring data from the real-time data assembly, and combining the acquired data to obtain a three-dimensional monitoring interaction interface for interacting with a user.
Preferably, the data storage service module, the application service module and the graphic service module form a server side, the 3D management module forms a client side, and the number of the client sides is plural. The data storage service module, the application service module, the graphic service module and the 3D management module all adopt a unified Ethernet interface.
Further, the invention also provides a nuclear industry production system which comprises production equipment and the three-dimensional visual intelligent management and control system of the nuclear industry production line. An acquisition module in a three-dimensional visual intelligent management and control system of a nuclear industry production line adopts a sensor in production equipment.
The three-dimensional visual intelligent management and control system of the nuclear industry production line and the nuclear industry production system have three-dimensional visual functions of production flow, production operation, material tracking and process monitoring, and can effectively improve production efficiency, tracking efficiency, operation safety, data quality and management and control safety.
Drawings
Fig. 1 is a schematic structural diagram of a three-dimensional visual intelligent management and control system of a nuclear industry production line according to embodiment 1 of the present invention;
FIG. 2 is a functional architecture diagram of an operation module according to embodiment 1 of the present invention;
FIG. 3 is a functional architecture diagram of a data storage service module according to embodiment 1 of the present invention;
fig. 4 is a functional architecture diagram of an application service module according to embodiment 1 of the present invention;
FIG. 5 is a functional architecture diagram of a graphics service module according to embodiment 1 of the present invention;
fig. 6 is a schematic diagram of a functional architecture of a 3D management module according to embodiment 1 of the present invention.
Wherein, 1-data storage service module; 2-application service module; 3-a graphics service module; 4-3D management module; 5-an operation module; 6-a scanning device; 7-an acquisition module; 8-an acquisition module; 9-safety environment monitoring device.
Detailed Description
In order to make the technical solutions of the present invention better understood, the present invention is further described in detail below with reference to the accompanying drawings and examples.
Example 1:
as shown in fig. 1, the embodiment provides a three-dimensional visual intelligent management and control system for a nuclear industry production line, which includes a data storage service module 1, an application service module 2, a graphic service module 3, a 3D management module 4, an operation module 5, a scanning device 6, and an acquisition module 7.
And the scanning device 6 is used for scanning the marks of the materials on the production line so as to obtain material data. In this embodiment, the number of the scanning devices 6 is plural. And material management, wherein unique identification is carried out on the materials according to the parts and the batches, and the use control of the materials is strictly carried out according to the release rule in the use process. Meanwhile, the 'identity' of each material is managed by a bar code, a two-dimensional code and a Radio Frequency Identification (RFID) tag, the scanning device 6 is used for scanning the bar code, the two-dimensional code or the RFID tag of the material to obtain material data, and the data acquisition mode is simple, convenient, accurate and reliable. Through batched material management, all material identities are unique and not repeated, and the full life cycle of the materials from generation to use is covered; using and controlling the material usage amount according to product modeling and releasing rules to ensure the product quality; corresponding bar codes, two-dimensional codes and RFID labels can be generated on all batches of materials, and then the materials are circulated and identified through scanning; the scanning mode is convenient for data acquisition, and the workload of manual input is reduced; the error probability is reduced, and the input accuracy is ensured.
And the acquisition module 7 is used for acquiring process data of the production equipment. The process data includes process and status information for the production equipment. The acquisition module 7 refers to various sensors integrated with the production equipment or independently arranged outside the production equipment.
The operation module 5 is connected with the scanning device 6, the acquisition module 7, the data storage service module 1, the graphic service module 3 and the 3D management module 4 respectively, and is used for acquiring material data of the scanning device 6 and process data of the acquisition module 7 in real time, acquiring operation data of an operator in real time, and uploading the material data, the process data and the operation data to the data storage service module 1, the graphic service module 3 and the 3D management module 4.
And the data storage service module 1 is used for receiving the real-time material data, process data and operation data uploaded by the operation module 5, performing compression calculation on the real-time material data, the process data and the operation data, and storing the real-time material data, the process data and the operation data according to a time line.
And the application service module 2 is connected with the data storage service module 1 and used for reading the material data, the process data and the operation data from the data storage service module 1 so as to perform various service application processing of the production line, thereby obtaining service application data.
The graphic service module 3 is connected with the data storage service module 1, the application service module 2 and the 3D management module 4 respectively, and is used for obtaining position information displayed by the equipment model and the product model according to real-time material data, process data and operation data uploaded by the operation module 5, historical material data, process data and operation data read from the data storage service module 1 and business application data read from the application service module 2, generating a static three-dimensional picture according to the equipment model, the product model, the material data, the process data, the operation data and the business application data, and transmitting the equipment model, the product model, the position information displayed by the product model and the static three-dimensional picture to the 3D management module 4.
And the 3D management module 4 is connected with the data storage service module 1 and the application service module 2, and is used for reading the business application data of the application service module 2 to obtain an application management interface, and is used for combining the application management interface, historical material data, process data and operation data read from the data storage service module 1, real-time material data, process data and operation data read from the operation module 5, the equipment model and the product model transmitted by the graphic service module 3, position information displayed by the equipment model and the product model, and a static three-dimensional picture to obtain a three-dimensional monitoring interaction interface so as to interact with a user.
Optionally, the three-dimensional visual intelligent management and control system of the nuclear industry production line further includes an acquisition module 8 and a safety environment monitoring device 9.
And the safety environment monitoring equipment 9 is used for monitoring the safety environment data of the factory building where the nuclear industry production line is located. The safety environment data includes radioactivity data, aerosol, factory radioactive deposits and other information. The acquisition module 8 is respectively connected with the safety environment monitoring device, the data storage service module 1, the graphic service module 3 and the 3D management module 4, and is used for acquiring the safety environment monitoring data monitored by the safety environment monitoring device 9 and uploading the safety environment monitoring data to the data storage service module 1, the graphic service module 3 and the 3D management module 4 in real time.
Alternatively, as shown in fig. 2, the operation module 5 includes an operation data uploading unit 501, an operation coordination unit 502, a scanning device acquisition unit 503, a production device acquisition unit 504, and a data calculation unit 505. The production equipment acquisition unit 504 is connected to the acquisition module 7 and the operation coordination unit 502, and is configured to acquire the process data of the acquisition module 7 in real time and transmit the process data to the operation coordination unit 502. The scanning device acquisition unit 503 is connected to the scanning device 6 and the operation coordination unit 502, respectively, and is configured to acquire the material data of the scanning device 6 in real time and transmit the material data to the operation coordination unit 502. The operation coordination unit 502 is connected to the operation data uploading unit 501 and the obtaining module 7, and is configured to receive and display the process data and the material data for an operator to operate, and transmit the real-time operation data of the operator to the operation data uploading unit 501. And the operation data uploading unit 501 is connected with the data calculating unit 505, and is configured to transmit the received material data, process data, and operation data to the data calculating unit 505 for calculation, and upload the calculation result to the data storage service module 1, the graphic service module 3, and the 3D management module 4.
Alternatively, as shown in fig. 3, the data storage service module 1 includes a calculation unit 101, a data storage unit 102, a data reception processing unit 103, and a data access unit 104. The data receiving and processing unit 103 is connected to the operation module 5, the acquisition module 8, the data storage unit 102 and the data access unit 104, and is configured to receive the material data, the process data and the operation data uploaded by the operation module 5 in real time, and the safety environment monitoring data uploaded by the acquisition module 8 in real time, so that the data storage unit 102 and the data access unit 104 can read the safety environment monitoring data. And the data storage unit 102 is respectively connected with the calculation unit 101 and the data access unit 104, and is used for reading the data received by the data receiving and processing unit 103, performing compression calculation on the data according to the parameter types through the calculation unit 101, storing the compression calculation results in the external memory, and reading the stored compression calculation results from the external memory for the data access unit 104 to read. And a data access unit 104 for reading data in the data storage unit 102 and the data reception processing unit 103 according to the timeline to be accessed through the network by the application service module 2, the graphic service module 3, and the 3D management module 4. The compressed calculation result is stored in the external memory in the embodiment, so that the storage resource of the intelligent management and control system is saved.
Optionally, as shown in fig. 4, the application service module 2 includes a base platform unit 201, a planning and scheduling unit 202, a material management unit 203, a process monitoring unit 204, a production scheduling unit 205, a warehouse management unit 206, a performance statistics unit 207, a production operation unit 208, an element management unit 209, a quality management unit 210, and an analysis decision unit 211. And the basic platform unit 201 is connected to the data access unit 104, and is configured to acquire real-time material data, process data and operation data, historical material data, process data and operation data from the data access unit 104, so as to be read by each of the other units in the service module 2 for performing service application processing, and generate service application data.
In this embodiment, the planning and scheduling unit 202 is configured to perform planning management according to batches according to the production characteristics of the nuclear industry, perform planning and purchasing strictly according to the batches, and use the inventory according to the customer requirements of warehousing and releasing during production. The scheduled production unit 202 has the following functions: establishing and maintaining a production calendar; quote the contract to produce or input the production plan directly; virtual class plans such as maintenance plans and transportation plans; changes and maintenance to incomplete plans; the forward, backward and average distribution functions of the production plan; adjusting and splitting a production plan; balance analysis of production capacity; performing condition query by combining a production plan of the three-dimensional model; viewing and arranging the production plan in a Gantt chart mode; the plan is exported and viewed through a production plan view of the year, month, week and project.
The production scheduling unit 205 is an information hub for production operations, and is used to perform the most direct supervision and management on the production operations of the equipment, and also to coordinate all related departments and logistics. The production scheduling unit 205 has the following functions: issuing an operation plan according to the production plan; summarizing the conditions of production, inventory and the like, and automatically forming a production scheduling daily report; monitoring and analyzing the production condition in real time and dynamically commanding production; dynamically monitoring the start-up and shut-down states of the production device; monitoring the condition of manually input data; monitoring the automatic acquisition condition of production data, and the like.
The production operation unit 208 includes an operator field operation function, and is used for performing process management of a series of post executions such as process reporting, sampling, operation recording and the like on each process according to the production quality specification during the process execution. According to different production characteristics of products, different production processes/stations provide three-dimensional interfaces of the operation characteristics of the processes/stations for operation. The system can manage and monitor human, machine, material, method and ring on site in the production process, ensure that the production process meets the management standards of quality, safety and the like, and the produced product meets the quality control requirement. The production operation unit 208 has the following functions: recording the running condition and the production condition of workshop equipment; the management of work-in-process and workshop temporary storage libraries is realized; realizing the balance check of important production materials; collection and verification of release data are realized; the accurate distribution and online display of the process operation files are realized; and the maintenance and checking of the inspection record of the process are realized.
The material management unit 203 is suitable for material and information transmission, and is used for realizing real-time updating and pushing of warehousing and inventory information, pushing the transferred inventory information to the receiving warehouse in time, receiving code scanning warehousing, interacting with the three-dimensional warehouse and the intelligent warehousing system, and supporting query of custom fields, such as according to time periods, user batches and the like. The material management unit 203 has the following functions: tracking materials between a warehouse and a working procedure; tracking production online materials; sample feeding and return tracking; tracking the information of the scrapped materials; tracking the test material; all tracking functions are provided with three-dimensional display viewing.
The warehouse management unit 206 is adapted to the inventory-related business and process, and is used for implementing perfect enterprise warehouse information management by effectively controlling and tracking the whole warehousing process at the nodes related to the warehousing and storage of the material flow. The warehouse management unit 206 has the following functions: finely managing a material warehouse, a nuclear material warehouse, a workshop temporary storage warehouse, a finished product warehouse and a work-in-process warehouse according to different requirements of materials; the seamless connection of warehouse operation quality, detection and production controls the operation (such as unleashed reception) which does not conform to the use rule; tracking various production inventory materials and the states of products in process and carrying out real-time data statistics; the automatic early warning of the warehouse inventory information, such as automatically calculating the stock shortage according to the available quantity, the highest inventory, the lowest inventory and the like of the warehouse, and performing to-do reminding on overstock and shortage of materials; the designated materials are tracked and managed according to the batch numbers, and the in-out storage process of the materials can be inquired according to the batch numbers; balance calculation management of special materials; and combining the warehouse data information with the three-dimensional model to visually display the three-dimensional warehouse inventory condition.
The element management unit 209 is adapted to manage people, machines, materials, and laws in the production. The element management unit 209 has the following functions: personnel on duty and qualification management; equipment authentication management; process identification management; and (5) product authentication management.
The quality management unit 210 is adapted to check the conditions required in the manufacturing process of all products and parts one by one based on the product quality control plan requirements, and allow a series of actions and instructions for the material (raw material, semi-finished product, finished product) passing the quality inspection to flow to the downstream processing step after the conditions are satisfied. The quality management unit 210 has the following functions: managing a release control process; quality inspection, processing and improvement management; product authentication monitoring management; product quality tracing management; product release management; managing delivery certification documents; and (5) carrying out statistical analysis on the quality data.
The process monitoring unit 204 is configured to collect Data of a DCS (Distributed Control System), a PLC (Programmable Logic Controller), an SCADA (Supervisory Control And Data Acquisition), an automatic production line, an agv (automated Guided vehicle), an automatic vertical library, an automatic detection device, an intelligent instrument, And other System devices into a real-time database. And the real-time data and the process data are identified into the three-dimensional model by combining the three-dimensional model data and the production process data, so that the three-dimensional process monitoring is realized.
The Performance statistics unit 207 is based on a data statistics and mining tool, and is configured to provide various statistical analysis data for a production manager, where the statistical analysis data includes rich statistical analysis information such as multi-level KPI (Key Performance Indicator) index analysis, comparative analysis, bid-alignment analysis, correlation analysis, cost analysis, and index comprehensive query, and related results can be displayed in a three-dimensional image form.
The analysis decision unit 211 includes various types of analysis reports and SPC control charts. The method is used for supporting real-time statistical analysis of data such as production, quality, equipment, process and the like, and supporting statistical analysis display and result management through an abnormal alarm, control chart and report mode, and related analysis results can be displayed in a three-dimensional picture mode.
Alternatively, as shown in fig. 5, the graphic service module 3 includes a three-dimensional picture service unit 301, a three-dimensional model service unit 302, a real-time data unit 303, a history data unit 304, a business data unit 305, and a motion calculation unit 306.
The real-time data unit 303 is connected to the operation data uploading unit 501 and the acquisition module 8, and is configured to receive the material data, the process data, and the operation data uploaded by the operation data uploading unit 501 in real time, and receive the safety environment monitoring data acquired by the acquisition module 8. And the historical data unit 304 is connected with the data access unit 104 and is used for acquiring historical material data, process data and operation data from the data access unit 104. And the service data unit 305 is connected with the application service module 2 and is used for acquiring service application data from the application service module 2. A three-dimensional picture service unit 301, which is respectively connected with a three-dimensional model service unit 302, a real-time data unit 303, a history data unit 304, a business data unit 305, and the motion calculation unit 306, the application service management module 2 and the 3D management module 4 are connected, for obtaining equipment models and product models from the three-dimensional model service unit 302, real-time material data, process data and operation data, safety environment monitoring data from the real-time data unit 303, historical material data, process data and operation data from the historical data unit 304, business application data from the business data unit 305, the position information displayed by the equipment model and the product model is calculated by the motion calculating unit 306, and the equipment model, the product model, the business application data, the material data, the process data and the operation data are generated into a static three-dimensional picture, and provides the application service management module 2 and the 3D management module 4 with static three-dimensional picture data. And the three-dimensional model service unit 302 is connected with the application service management module 2 and the 3D management module 4, and is used for providing the three-dimensional model data of the device model, the product model and the position information displayed by the device model and the product model for the application service management module 2 and the 3D management module 4.
Optionally, as shown in fig. 6, the 3D management module 4 includes a three-dimensional monitoring unit 401, an application service unit 402, a graphic service unit 403, a historical data component 404, and a real-time data component 405.
The application service unit 402 is connected to the application service module 2, and is configured to obtain service application data from the application service module 2 and generate an application management interface. A graphics service unit 403 connected to the three-dimensional picture service unit 301 and the three-dimensional model service unit 302, respectively, for acquiring three-dimensional picture data from the three-dimensional picture service unit 301 and three-dimensional model data from the three-dimensional model service unit 302. And a historical data component 404, connected to the data access unit 104, for obtaining historical material data, process data and operation data from the data access unit 104. The real-time data component 405 is connected to the operation data uploading unit 501 and the acquisition module 8, and is configured to receive the material data, the process data, and the operation data uploaded by the operation data uploading unit 501 in real time, and receive the safety environment monitoring data acquired by the acquisition module 8. The three-dimensional monitoring unit 401 is connected to the application service unit 402, the graphic service unit 403, the historical data component 404 and the real-time data component 405, and is configured to obtain an application management interface from the application service unit 402, obtain three-dimensional picture data and three-dimensional model data from the graphic service unit 403, obtain historical material data, process data and operation data from the historical data component 404, obtain real-time material data, process data and operation data, and safety environment monitoring data from the real-time data component 405, and combine the obtained data to obtain a three-dimensional monitoring interaction interface for interacting with a user.
Optionally, the data storage service module 1, the application service module 2, and the graphics service module 3 constitute a server, the 3D management module 4 constitutes a client, and the number of the clients is multiple. The data storage service module 1, the application service module 2, the graphic service module 3 and the 3D management module 4 all adopt a unified Ethernet interface. In the embodiment, a two-stage architecture of a server and a client is adopted, so that the system has higher flexibility and higher data processing speed for the condition of numerous models of products and equipment, and cluster management and sharing service can be realized.
The three-dimensional visual intelligent management and control system is specially applied to a nuclear industry production line, the system is realized by mixing C + + and java, and communication among the server side, the client side, the acquisition module and the operation module is realized through Ethernet. The system adopts a perception control technology to collect information of materials, personnel, security rings and equipment, identifies each element in real time, integrates processes with an equipment control system (such as DCS and PLC) and a management subsystem (such as performance management) on a process scheduling layer, adopts a three-dimensional visualization technology to realize interface integration, and finally realizes integration from perception, process to interface towards a user.
Hardware configuration of the three-dimensional visual intelligent management and control system: the network of the management and control system adopts a standard star Ethernet or Ethernet ring. The data storage service module is deployed by adopting a large-memory PC Server, supports installation of a Windows Server or Linux operating system, and installs a matched SQLServer or Oracle database. The application service module is deployed by adopting a large-memory PC Server, supports installation of a Windows Server or Linux operating system, and deploys system Server side management software. The graphics service module adopts a high-performance graphics PC Server, supports installation of a Windows Server operating system, and deploys graphics service software. The 3D management module is deployed by adopting a PC (personal computer) with a high-performance graphic card, and management software is used through a browser. The scanning device selects the bar code, the two-dimensional code or the RFID label identification equipment consistent with the management terminal, and supports a USB or RS232 interface. The operation module is arranged by adopting a PC, supports USB, RS232 interfaces and double network cards, and is conveniently connected and integrated with the scanning device and the acquisition module. The acquisition module is deployed by adopting a PC (personal computer), supports USB (universal serial bus), RS232 interfaces and double network cards, and is conveniently connected and integrated with the safety environment monitoring and controlling equipment.
The scanning device is used for scanning bar codes, two-dimensional codes or RFID labels and collecting material or product information. The obtaining module is also used for receiving the scheduling verification instruction sent by the operation module and feeding back the state of the production equipment and the production process information to the operation module. The operation module cooperates with the scanning device, the acquisition module and the safety environment monitoring information to carry out production scheduling. The acquisition module acquires the monitoring data of the safe environment in real time. The application server runs a production management software server-side program. The graphics server is responsible for providing three-dimensional model data. The database server stores production data. The 3D management module runs a client program of the production management software to provide management such as planning and scheduling production, production scheduling, process monitoring, material management, quality management, warehouse management, element management (personnel, equipment, materials, security rings and detection), performance statistics, analysis and decision and the like. The three-dimensional visual intelligent management and control system takes materials, quality and safety as the core. The integrated management of production operation, physical and chemical inspection, material tracking, operation safety, warehouse management and equipment monitoring in a three-dimensional visual environment in the nuclear industrial production can be realized. Three-dimensional visualization is carried out, and three-dimensional digital modeling is carried out on each process flow of the nuclear industry field and auxiliary systems such as process equipment, logistics storage equipment, automation devices, ventilation and the like of related systems through computer graphic software, so that the establishment of a three-dimensional virtual scene of a production field is realized. The method has the advantages that material or product information, equipment information, operation information, quality information and safety information acquired from the data storage server are interacted with the three-dimensional virtual scene to form a real-time three-dimensional visual monitoring scene, so that three-dimensional visual operation and three-dimensional production monitoring of various elements and processes in the nuclear industry production line are realized, and production management based on three-dimensional visual is realized. The requirements of data acquisition and tracking, material error correction and prevention, production operation error correction and prevention and critical safety limit management of a nuclear industry production line are met; supporting displaying fault alarm and misoperation alarm (for example, alarm when the current operation is inconsistent with the operation rule) in a three-dimensional picture; the nuclear safety control requires the realization of the post operation linkage.
The fusion calling of the three-dimensional model and the business application is realized by calling a control technology, and the integrated use of B/S or C/S is supported. The fused functions include:
(1) and displaying a 3D model (such as a product model, an equipment model and the like) in the intelligent management and control system, and supporting and adding the operation, display and control functions of the intelligent management and control system on the 3D model.
(2) And opening a monitoring object (such as a flow chart, an alarm and a trend chart) corresponding to the intelligent management and control system through mouse operation of the 3D model.
(3) And realizing the control of the production equipment through the mouse operation of the 3D model.
(4) And directly binding the real-time data bit number of the management and control system in the 3D model, and displaying the real-time data (including description, decimal point and unit) in the model.
The fusion process is as follows:
(1) designing a 3D model, and designing a label needing to be displayed and a button needing to be operated in the 3D model.
(2) And in the intelligent management and control system, adding labels of real-time data and operating a corresponding process.
(3) And embedding a 3D engine in the intelligent management and control system, and displaying the 3D model to realize three-dimensional display and operation.
The intelligent management and control system of the embodiment has the functions of material batch management, three-dimensional visual operation and tracking, automatic tracking in the production process, multi-dimensional statistical analysis and three-dimensional visual operation. The functions are described as follows:
the acquisition module, the operation module and the communication network adopt an integrated technology. The intelligent management and control system collects material, personnel, safety ring and equipment information by adopting a perception control technology, identifies each element in real time, integrates the processes of equipment control systems (such as DCS and PLC) and a management subsystem on a process scheduling layer by using a TCP/IP-based technology through main industrial Ethernet communication protocols such as WebService, OPC, EtherNet/IP, ModusTCP, EtherCAT, ProfiNet and the like, realizes interface integration by adopting a three-dimensional visualization technology, and finally realizes integration from perception, processes and interfaces towards a user.
The three-dimensional visual tracking function is realized by the graphic server/module to complete three-dimensional model processing, the 3D management server/module calls the three-dimensional model and data of the graphic server/module and the data in the storage server/module, a three-dimensional visual operation interaction interface, a three-dimensional operation rule, three-dimensional operation feedback and data display are provided in a unified management interface, and the whole process of the logistics storage process is visual.
The production process automatic tracking function is characterized in that production process data can be automatically tracked and controlled according to rules, production error prevention and correction are achieved, the error probability of manual operation and data recording is reduced, efficiency is improved, cost is reduced, the tracking process is displayed through a three-dimensional visualization means, and process visualization is achieved.
The multi-dimensional statistical analysis function provides a statistical analysis report form with various dimensions on the basis of the existing production quality data, looks up the statistical analysis data of the production quality from each level, and provides data support for operation and decision making.
Through the three-dimensional visual operation function, the collection and tracking of raw materials, product production process data, process parameters, equipment states, material data and inspection data in production under a three-dimensional operation interface are realized, and the error correction and prevention of materials, the error correction and prevention of production operations, the error correction and prevention of equipment process states of production personnel and production safety interlocking control are realized.
The three-dimensional visual intelligent management and control system of the embodiment has the following effects:
(1) as an intelligent management and control system suitable for the production characteristics of the nuclear industry, the system provides plan scheduling, production scheduling, process monitoring, material management, quality management, warehouse management, element management (personnel, equipment, materials, security rings and detection), performance statistics and analysis decision management related to a nuclear industry production line;
(2) the system carries out three-dimensional visual display on various elements and processes in production based on a three-dimensional visual technology, and production management based on three-dimensional visual is realized;
(3) the method has the advantages that the acquisition and tracking of raw materials, product production process data, process parameters, equipment states, material data and inspection data in production under a three-dimensional operation interface are realized, the error correction and prevention of materials and production operations, the error correction and prevention of equipment and process states of production personnel and equipment are realized, and the production safety interlocking control is realized;
(4) and providing a three-dimensional visual production flow and an operation procedure.
Example 2:
the embodiment provides a nuclear industry production system, which comprises production equipment and the three-dimensional visual intelligent management and control system of the nuclear industry production line in the embodiment 1. An acquisition module 7 in a three-dimensional visual intelligent management and control system of the nuclear industry production line adopts a sensor in production equipment.
It will be understood that the above embodiments are merely exemplary embodiments taken to illustrate the principles of the present invention, which is not limited thereto. It will be apparent to those skilled in the art that various modifications and improvements can be made without departing from the spirit and substance of the invention, and these modifications and improvements are also considered to be within the scope of the invention.
Claims (9)
1. A three-dimensional visual intelligent management and control system of a nuclear industry production line is characterized by comprising a data storage service module (1), an application service module (2), a graphic service module (3), a 3D management module (4), an operation module (5), a scanning device (6) and an acquisition module (7),
a scanning device (6) for scanning the identification of each material on the production line to obtain material data,
an acquisition module (7) for acquiring process data of the production equipment,
the operation module (5) is respectively connected with the scanning device (6), the acquisition module (7), the data storage service module (1), the graphic service module (3) and the 3D management module (4) and is used for acquiring material data of the scanning device (6) and process data of the acquisition module (7) in real time, acquiring operation data of operators in real time and uploading the material data, the process data and the operation data to the data storage service module (1), the graphic service module (3) and the 3D management module (4),
the data storage service module (1) is used for receiving the real-time material data, process data and operation data uploaded by the operation module (5), performing compression calculation on the real-time material data, the process data and the operation data and storing the real-time material data, the process data and the operation data according to a time line,
the application service module (2) is connected with the data storage service module (1) and is used for reading the material data, the process data and the operation data from the data storage service module (1) to perform various service application processing of the production line so as to obtain service application data,
the graphic service module (3) is respectively connected with the data storage service module (1), the application service module (2) and the 3D management module (4) and is used for obtaining the position information displayed by the equipment model and the product model according to the real-time material data, process data and operation data uploaded by the operation module (5), historical material data, process data and operation data read from the data storage service module (1) and business application data read from the application service module (2), generating a static three-dimensional picture according to the equipment model, the product model, the material data, the process data, the operation data and the business application data, and transmitting the equipment model, the product model, the position information displayed by the product model and the static three-dimensional picture to the 3D management module (4),
and the 3D management module (4) is connected with the data storage service module (1) and the application service module (2) and is used for reading business application data of the application service module (2) to obtain an application management interface, and is used for combining the application management interface, historical material data, process data and operation data read from the data storage service module (1), real-time material data, process data and operation data read from the operation module (5), the equipment model and the product model transmitted by the graphic service module (3), position information displayed by the equipment model and the product model, and a static three-dimensional picture to obtain a three-dimensional monitoring interaction interface so as to interact with a user.
2. The three-dimensional visualization intelligent management and control system of the nuclear industry production line according to claim 1, characterized by further comprising an acquisition module (8) and a safety environment monitoring device (9),
a safety environment monitoring device (9) for monitoring the safety environment data of the factory building where the nuclear industry production line is located,
the acquisition module (8) is respectively connected with the safety environment monitoring equipment, the data storage service module (1), the graphic service module (3) and the 3D management module (4) and is used for acquiring safety environment monitoring data monitored by the safety environment monitoring equipment (9) and uploading the safety environment monitoring data to the data storage service module (1), the graphic service module (3) and the 3D management module (4) in real time.
3. The three-dimensional visualization intelligent management and control system of the nuclear industry production line according to claim 2, characterized in that the operation module (5) comprises an operation data uploading unit (501), an operation coordination unit (502), a scanning device acquisition unit (503), a production device acquisition unit (504), and a data calculation unit (505),
the production equipment acquisition unit (504) is respectively connected with the acquisition module (7) and the operation coordination unit (502) and is used for acquiring the process data of the acquisition module (7) in real time and transmitting the process data to the operation coordination unit (502),
the scanning equipment acquisition unit (503) is respectively connected with the scanning device (6) and the operation coordination unit (502) and is used for acquiring the material data of the scanning device (6) in real time and transmitting the material data to the operation coordination unit (502),
the operation coordination unit (502) is respectively connected with the operation data uploading unit (501) and the acquisition module (7) and is used for receiving and displaying the process data and the material data for operation of an operator and transmitting the real-time operation data of the operator to the operation data uploading unit (501),
and the operation data uploading unit (501) is connected with the data calculating unit (505) and is used for transmitting the received material data, process data and operation data to the data calculating unit (505) for calculation and uploading the calculation result to the data storage service module (1), the graphic service module (3) and the 3D management module (4).
4. The three-dimensional visualization intelligent management and control system of the nuclear industry production line according to claim 3, characterized in that the data storage service module (1) comprises a computing unit (101), a data storage unit (102), a data receiving and processing unit (103), and a data access unit (104),
the data receiving and processing unit (103) is respectively connected with the operation module (5), the acquisition module (8), the data storage unit (102) and the data access unit (104) and is used for receiving material data, process data and operation data uploaded by the operation module (5) in real time and safety environment monitoring data uploaded by the acquisition module (8) in real time so as to be read by the data storage unit (102) and the data access unit (104),
a data storage unit (102) which is respectively connected with the calculation unit (101) and the data access unit (104) and is used for reading the data received by the data receiving and processing unit (103), performing compression calculation on the data according to the parameter types through the calculation unit (101), storing the compression calculation results in an external memory, and reading the stored compression calculation results from the external memory for the data access unit (104) to read,
and the data access unit (104) is used for reading the data in the data storage unit (102) and the data receiving and processing unit (103) according to the time line so as to provide access to the application service module (2), the graphic service module (3) and the 3D management module (4) through a network.
5. The three-dimensional visual intelligent management and control system of the nuclear industry production line according to claim 4, characterized in that the application service module (2) comprises a basic platform unit (201), a planning and scheduling unit (202), a material management unit (203), a process monitoring unit (204), a production scheduling unit (205), a warehouse management unit (206), a performance statistics unit (207), a production operation unit (208), an element management unit (209), a quality management unit (210), and an analysis decision unit (211),
and the basic platform unit (201) is connected with the data access unit (104) and is used for acquiring real-time material data, process data and operation data, historical material data, process data and operation data from the data access unit (104) so as to be read by other units in the service module (2) for business application processing and generating business application data.
6. The three-dimensional visualization intelligent management and control system of the nuclear industry production line according to claim 5, characterized in that the graphic service module (3) comprises a three-dimensional picture service unit (301), a three-dimensional model service unit (302), a real-time data unit (303), a historical data unit (304), a business data unit (305), and a motion calculation unit (306),
the real-time data unit (303) is respectively connected with the operation data uploading unit (501) and the acquisition module (8) and is used for receiving the material data, the process data and the operation data uploaded by the operation data uploading unit (501) in real time and receiving the safety environment monitoring data acquired by the acquisition module (8),
a history data unit (304) connected with the data access unit (104) and used for acquiring historical material data, process data and operation data from the data access unit (104),
a service data unit (305) connected to the application service module (2) for obtaining service application data from the application service module (2),
a three-dimensional picture service unit (301) respectively connected with the three-dimensional model service unit (302), the real-time data unit (303), the historical data unit (304), the business data unit (305), the motion calculation unit (306), the application service management module (2) and the 3D management module (4) and used for obtaining the equipment model and the product model from the three-dimensional model service unit (302), obtaining real-time material data, process data, operation data and safety environment monitoring data from the real-time data unit (303), obtaining historical material data, process data and operation data from the historical data unit (304), obtaining business application data from the business data unit (305), calculating the position information displayed by the equipment model and the product model through the motion calculation unit (306), and connecting the equipment model, the product model, the business application data, the material data, Generating static three-dimensional picture by the process data and the operation data, providing the static three-dimensional picture data to the application service management module (2) and the 3D management module (4),
and the three-dimensional model service unit (302) is connected with the application service management module (2) and the 3D management module (4) and is used for providing the three-dimensional model data of the equipment model, the product model and the position information displayed by the equipment model and the product model for the application service management module (2) and the 3D management module (4).
7. The three-dimensional visual intelligent management and control system of the nuclear industry production line according to claim 6, characterized in that the 3D management module (4) comprises a three-dimensional monitoring unit (401), an application service unit (402), a graphic service unit (403), a historical data component (404), a real-time data component (405),
the application service unit (402) is connected with the application service module (2) and is used for acquiring business application data from the application service module (2) and generating an application management interface,
a graphic service unit (403) respectively connected to the three-dimensional picture service unit (301) and the three-dimensional model service unit (302) for acquiring three-dimensional picture data from the three-dimensional picture service unit (301) and three-dimensional model data from the three-dimensional model service unit (302),
a historical data component (404) coupled to the data access unit (104) for obtaining historical material data, process data, and operational data from the data access unit (104),
the real-time data assembly (405) is respectively connected with the operation data uploading unit (501) and the acquisition module (8) and is used for receiving the material data, the process data and the operation data uploaded by the operation data uploading unit (501) in real time and receiving the safety environment monitoring data acquired by the acquisition module (8),
the three-dimensional monitoring unit (401) is respectively connected with the application service unit (402), the graphic service unit (403), the historical data component (404) and the real-time data component (405), and is used for acquiring an application management interface from the application service unit (402), acquiring three-dimensional picture data and three-dimensional model data from the graphic service unit (403), acquiring historical material data, process data and operation data from the historical data component (404), acquiring real-time material data, process data, operation data and safety environment monitoring data from the real-time data component (405), and combining the acquired data to obtain a three-dimensional monitoring interactive interface for interacting with a user.
8. The three-dimensional visual intelligent management and control system for the nuclear industry production line according to claim 7, wherein the data storage service module (1), the application service module (2) and the graphic service module (3) form a server side, the 3D management module (4) forms a client side, the number of the client sides is multiple,
the data storage service module (1), the application service module (2), the graphic service module (3) and the 3D management module (4) all adopt a unified Ethernet interface.
9. A nuclear industry production system, which is characterized by comprising production equipment and the three-dimensional visual intelligent management and control system of the nuclear industry production line of any one of claims 1 to 8,
an acquisition module (7) in a three-dimensional visual intelligent management and control system of the nuclear industry production line adopts a sensor in production equipment.
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