CN106444659B - A kind of production management method and system of press workshop - Google Patents
A kind of production management method and system of press workshop Download PDFInfo
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- CN106444659B CN106444659B CN201610838712.XA CN201610838712A CN106444659B CN 106444659 B CN106444659 B CN 106444659B CN 201610838712 A CN201610838712 A CN 201610838712A CN 106444659 B CN106444659 B CN 106444659B
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 114
- 238000007726 management method Methods 0.000 title claims abstract description 25
- 238000004080 punching Methods 0.000 claims abstract description 32
- 238000012545 processing Methods 0.000 claims abstract description 14
- 238000012795 verification Methods 0.000 claims abstract description 6
- 238000012790 confirmation Methods 0.000 claims description 4
- 235000013399 edible fruits Nutrition 0.000 claims 2
- 238000000034 method Methods 0.000 description 4
- 238000004891 communication Methods 0.000 description 3
- 238000004458 analytical method Methods 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000003993 interaction Effects 0.000 description 2
- 230000002452 interceptive effect Effects 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000004886 process control Methods 0.000 description 2
- 241001269238 Data Species 0.000 description 1
- 230000002159 abnormal effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000002860 competitive effect Effects 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
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- 238000010586 diagram Methods 0.000 description 1
- 230000008676 import Effects 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 230000011664 signaling Effects 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 230000007474 system interaction Effects 0.000 description 1
- 238000013518 transcription Methods 0.000 description 1
- 230000035897 transcription Effects 0.000 description 1
Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Abstract
The present invention provides a kind of production management method of press workshop, comprising the following steps: server receives production order and is stored in its relational database；Field controller acquires die number and employee's work number, and obtains the creation data of press machine to obtain punching production counting；The counting of collected die number, employee's work number and punching production is uploaded to server by field controller, to form the record of production of real-time update；And server judges whether punching production counting reaches order requirements according to production order, if having reached order requirements, the instruction for stopping production being assigned to field controller；Wherein, acquisition data are sent server by field controller timing, after server receives these data, verifies to these data；If verification failure, carries out invalid data processing；If verifying successfully, data parsing, data processing are carried out, a record of production is then generated and is stored in relational database to realize real-time update.
Description
Technical field
The present invention relates to the production management methods and its system of a kind of press workshop.
Background technique
With the development of economic globalization, the market competitive pressure that manufacturing is faced is increasingly severe, to cope with market
The spare and accessory parts of keen competition, press workshop production will also meet higher requirement；It needs the production method and tissue of enterprise
Mode is changed into the multi items met customer need, the production model of small lot by traditional, production in enormous quantities pattern.
Currently, the press workshop production operation management in China depends on manual management mode, i.e., with manual transcription's paper
The mode of matter inventory is monitored and tracks to production process, and this mode relies primarily on manual operation, can not obtain in real time
The critical data of production scene, it is difficult to ensure that the accuracy and timeliness of production activity information needed, do not accomplish that quick response is raw
Produce variation.
Summary of the invention
The present invention provides a kind of production management method and system of press workshop, so that the production process of press workshop reaches
Informationization, to improve production efficiency.
The production management method of a kind of press workshop of the invention, comprising the following steps: server receives production order simultaneously
It is stored in its relational database；Field controller acquires die number and employee's work number, and obtains the creation data of press machine
To obtain punching production counting；Collected die number, employee's work number and punching production are counted and are uploaded by field controller
To server, to form the record of production of real-time update；And server judges that punching production counting is according to production order
It is no to reach order requirements, if having reached order requirements, the instruction for stopping production being assigned to field controller；Wherein, live
Controller timing counts collected employee's work number, die number, punching production, employee produces counting, the punching press time, standby
The data such as time are sent to server, after server receives these data, verify to these data；If verification failure,
Then carry out invalid data processing；If verifying successfully, data parsing, data processing are carried out, a record of production is then generated and protects
There are in relational database to realize real-time update.
The production management system of a kind of press workshop provided by the invention, comprising: field controller is compiled for acquiring mold
Number, the creation data of employee's work number and press machine；And server, for receiving production order, from field controller reception person
Work work number, die number and the creation data by press machine obtain punching production and count to form the production of real-time update and remember
Record, and judge whether punching production counting reaches order requirements according to the production order, if having reached order requirements,
The instruction for stopping production being assigned to field controller；Wherein, collected employee's work number, mold are compiled in field controller timing
Number, punching production counts, employee produces counting, punching press time, the data such as stand-by time are sent to server, server receives
After these data, these data are verified；If verification failure, carries out invalid data processing；If verifying successfully, carry out
Then data parsing, data processing generate a record of production and are stored in relational database to realize real-time update.
The invention enables the relevant informations of press workshop to realize transparence, improves enterprise management level, reduces people
Work cost；Improve the productivity effect of enterprise.
Detailed description of the invention
Fig. 1 is the production management system structural principle block diagram of press workshop of the invention；
Fig. 2 is the Human-computer Interactive Design flow chart of the production management method of press workshop of the invention；
Fig. 3 is that the production management system of press workshop of the invention handles the flow chart of abnormal conditions.
Specific embodiment
As shown in Figure 1, the production management method of press workshop of the invention is the following steps are included: server reception production is ordered
List is simultaneously stored in itself relational database；Field controller acquires die number and employee's work number using RFID technique,
And the creation data of press machine is obtained by the PLC signaling point combination on capture press machine control panel；In LED display not
LED light with color lights corresponding different real time status information.Field controller respectively with timing and not timing two ways,
Server is sent by workshop network by the information of these acquisitions to be handled, store, and forms a real-time synchronization update
The record of production.Server compares acquired throughput and production order, to determine whether production task is completed,
The instruction for stopping production being issued if being completed.
The production order of press workshop is the Excel file customized, is the existing resources of production according to enterprise
It is integrated with the market demand.For the ease of assigning for production order, company manager is by being equipped with workshop management software
Pc client import corresponding Excel file, then read content is stored among relational database.
The production management system of press workshop of the invention is using two kinds of RFID readers respectively as reading die number
With the equipment of employee's work number.Under normal circumstances, the production order of different batches corresponds to the workpiece of different structure, different processing
Part corresponds to different molds.It here, be with RFID electronics when acquiring die number using C236023 ultrahigh frequency RFID reader
Label collocation is completed；It needs that die number information is written in the electronic tag in advance, is then embedded in corresponding mold,
Die number information inside electronic tag is read out by being placed in the ultrahigh frequency readers above mold again.Employee's work number
Acquisition is checked card the non-contact radio-frequency ID card reader of the EM series used using specializing in employee.Both RFID readers all have
It connect with the serial ports on field controller, then can be realized two by corresponding software programming by RS232 serial communication interface
The communication of person.
The control system of press machine is mainly using PLC as core, and for the equipment feature of press machine, this system passes through capture punching
PLC pulse signal point on press control panel combines to obtain press machine creation data, and the creation data is translated in real time
Status information, punching production counting, punching press time, power consumption etc..Master controller is controlled according to live real time status information
LED display movement, green light are in production model；Amber light is bright to be in standby mode；Red light is bright i.e. in shutdown mould
Formula；Lamp goes out entirely, i.e. machine shutdown.Press machine one workpiece of every production, punching production counts and employee counts and adds one automatically.
Since operator operates press machine production, field controller can sporadically receive employee and check card certification, mould
The certification of tool number, PLC pulse signal change information, as long as one kind of this three happens, field controller will be collected
Employee's work number, die number, punching production count, employee produces the critical datas such as counting, punching press time, stand-by time and passes through vehicle
Between network be uploaded to server.At the same time, in order to ensure acquisition data safety is reliable, prevent workshop network from occurring sporadic
Collapse cause data transmission not up or it is imperfect, field controller again in a manner of " heartbeat packet " timing, i.e., every 30 seconds
Collected employee's work number, die number, punching production are counted, employee produces the keys such as counting, punching press time, stand-by time
Data are sent to server.After server receives these data, these data are verified.If verification failure, carries out
Invalid data processing；If verifying successfully, data parsing, data processing are carried out, a record of production is then generated and is stored in pass
It is the acquisition information real-time update that the record of production is uploaded according to field controller in database.
While generating and updating the record of production, acquired punching production is counted and is carried out with production order by server
Comparison, if be completed, the instruction for stopping production being issued to field controller, at this moment to determine whether completing production task
Field controller control LED display is shown as red light, and operating staff is prompted to stop production.
Operating staff is clocked out, and the next authentication information of the employee of acquisition is sent to server by field controller, is serviced
Device receive employee come off duty authentication information while, by algorithm operation count the employee cumulative time on duty and production imitate
Itself and other acquisition data are stored in the record of production by rate together as the foundation of performance appraisal, and stop updating the production
Record.
It is equipped with 8 road dc switch amounts acquisition input channel altogether on field controller hardware circuit and 4 road dc switch amounts are defeated
Channel out, be adapted to different model press machine and the following demand for increasing acquisition signal, possess preferable scalability and
Flexibility.To prevent electromagnetic interference and electrical safety to be all made of Phototube Coupling input and output.
As shown in Fig. 2, being Human-computer Interactive Design flow chart.To realize the good human-computer interaction function of system, in press machine
Side be provided with touch-screen display module.The touch-screen display module has RS232 serial communication interface, with field controller
On serial ports be connected, the two is communicated by Modbus rtu protocol, and the frame format of Modbus is simple, compact, easy-to-understand,
It is easy to develop.The main contents of system interaction include that worker's rights management, quality management, mold management and scheduled production scheduling four are big
Part.By the touch screen, real-time, easy human-computer interaction is may be implemented in worker and system, is largely enriched and is
The data acquisition function of system, preferably feed back on-site situation.
Meanwhile workshop be equipped with electronic board, the electronic board can real-time display Workshop Production information, as group,
Time, production list number, equipment fault, line running state and actual production, qualification rate, stop line time, peace at target output
Full accident etc..Electronic board is a kind of performance of visualizing management, the open-and-shut current entire production equipment situation of performance, when
When having new production information to change, electronic board synchronized update facilitates the administrative staff of enterprise to grasp the life in workshop in time
Occurrence condition simultaneously adjusts production schedules, realizes requirement enterprise managing integrated, that data transmitting is information-based, substantially increases
The workshop management of punching press enterprise is horizontal.
, field controller is timely
Exception information is sent to server, after server parsing, confirmation, which is sent to two or two simultaneously
Above responsible person will have following scenario described within the scheduled time limit of server: the first situation, only receives one and bears
Blame the instruction of people；Second situation receives the instruction of two or more responsible person；The third situation, does not receive
The instruction of any responsible person.
In the first scenario, system executes the instruction (i.e. single instruction) uniquely received；In the latter case, exist
Within the scheduled time, server mutually notifies the instruction of all responsible persons, and each responsible person is enabled to learn that other are negative
The instruction of people is blamed, can be mutually coordinated between each responsible person, determine that server (i.e. a variety of fingers are given in optimal, final instruction
It enables)；If not issuing final instruction between each responsible person, server carries out the work of next step according to scheduled rule
Make.
In a third case, server is assigned to stop production immediately to press machine and be instructed, while LED display is shown as red
Lamp prompts operator to stop production.
In the latter case, the instruction of two or more responsible person is received, server is by all responsible persons
Instruction mutually notify, enable each responsible person to learn the instruction of other responsible persons, can be mutual between each responsible person
Coordinate, determines optimal, final instruction to server；After the scheduled time, if each be responsible for not issuing per capita
Final instruction, system carry out the work of next step according to scheduled rule, and scheduled rule is according to the excellent of each responsible person
First grade is arranged, for example responsible person is divided into prime principal, the second responsible person and third responsible person etc..Prime principal
Priority is higher than the second responsible person, and the priority of the second responsible person is higher than the priority of third responsible person, and so on；Work as presence
The instruction of prime principal then carries out further work according to the instruction of prime principal；If the not finger of prime principal
It enables, but there are the instructions of the second responsible person, then carries out the work of next step according to the instruction of the second responsible person, and so on.This
Sample, when an exception occurs, the program that production management system of the invention can be defaulted by the timely control of people and automatically are tied automatically
It closes to carry out next step movement, realizes double shield, embody safety.
In process of production, data acquisition can be realized ERP (Enterprise to production management system of the invention
Resource Planning, enterprise resource planning) instruction issuing and PCS (Process Control System, mistake
Process control system) data upload, the production history of record product, monitor in real time production process, confirmation manufacturing process flow, punching
Whether pressure parameter matches, and solves the relatively single shortcoming of existing press machine system function, which liquidates
Press related data automatic collection is sent host computer server for acquisition critical data and is carried out by the wireless network in workshop
Analysis, processing, storage.Also, production management system of the invention can also pass through Terminal Server Client or mobile platform client
It monitors manufacture process in real time, and realizes inquiry, statistics, the analysis of creation data；It is in time the plan operation and life of enterprise
It produces movable command scheduling and provides reliable data supporting.
Claims (2)
1. a kind of production management method of press workshop, which comprises the following steps:
Server receives production order and is stored in its relational database；
Field controller acquires die number and employee's work number, and obtains the creation data of press machine to obtain in terms of punching production
Number；
The counting of collected die number, employee's work number and punching production is uploaded to server by field controller, to be formed
The record of production of real-time update；And
Server judges whether punching production counting reaches order requirements according to production order, if having reached order requirements,
The instruction for stopping production then being assigned to field controller；
Wherein, field controller timing counts collected employee's work number, die number, punching production, employee produces counting,
Punching press time, stand-by time data are sent to server, after server receives these data, verify to these data；
If verification failure, carries out invalid data processing；If verifying successfully, data parsing, data processing are carried out, then generates one
The record of production is stored in relational database to realize real-time update；
If among production process, when an exception occurs, field controller is in time by exception information to transmitting server, server
After parsing, confirmation, exception information is sent to two or more responsible person simultaneously:
If only single instruction returns to server, server executes the single instruction；
If, will be all negative when server receives the instruction of two or more responsible person within the scheduled time
The instruction of duty people mutually notifies, each responsible person is enabled to learn the instruction of other responsible persons；After the scheduled time, such as
Fruit is each to be responsible for per capita without issuing final instruction, and server carries out the work of next step according to scheduled rule；
If server is not received by any instruction within the scheduled time, then the instruction of halt production is executed.
2. a kind of production management system of press workshop characterized by comprising
Field controller, for acquiring the creation data of die number, employee's work number and press machine；And
Server receives employee's work number, die number from field controller and passes through the life of press machine for receiving production order
It produces data and obtains punching production counting to form the record of production of real-time update, and judge that punching press is raw according to the production order
It produces and counts whether reach order requirements, if having reached order requirements, the instruction for stopping production being assigned to field controller；
Wherein, field controller timing counts collected employee's work number, die number, punching production, employee produces counting,
Punching press time, stand-by time data are sent to server, after server receives these data, verify to these data；
If verification failure, carries out invalid data processing；If verifying successfully, data parsing, data processing are carried out, then generates one
The record of production is stored in relational database to realize real-time update；
If among production process, when an exception occurs, field controller is in time by exception information to transmitting server, server
After parsing, confirmation, exception information is sent to two or more responsible person simultaneously: if only single instruction is returned
Back to server, server executes the single instruction；
If, will be all negative when server receives the instruction of two or more responsible person within the scheduled time
The instruction of duty people mutually notifies, each responsible person is enabled to learn the instruction of other responsible persons；After the scheduled time, such as
Fruit is each to be responsible for per capita without issuing final instruction, and server carries out the work of next step according to scheduled rule；
If server is not received by any instruction within the scheduled time, then the instruction of halt production is executed.
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| CN201610838712.XA CN106444659B (en) | 2016-09-21 | 2016-09-21 | A kind of production management method and system of press workshop |
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| CN112468579A (en) * | 2020-11-25 | 2021-03-09 | 苏州德森斯特通信技术有限公司 | Punching equipment networking monitored control system |
| CN114819887B (en) * | 2022-04-09 | 2023-03-24 | 广州达宝文汽车设备集团有限公司 | Unmanned intelligent manufacturing system |
| CN114449023B (en) | 2022-04-11 | 2022-06-17 | 成都秦川物联网科技股份有限公司 | Double-front-split-platform type industrial Internet of things and control method thereof |
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Address after: 510000 15 building, 100 martyrs Road, Yuexiu District, Guangzhou, Guangdong. Applicant after: GUANGDONG INSTITUTE OF INTELLIGENT MANUFACTURING Address before: 510070 15 building, 100 martyrs Road, Yuexiu District, Guangzhou, Guangdong. Applicant before: Guangdong Institute of Automation |
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Address after: 510000 15 building, 100 martyrs Road, Yuexiu District, Guangzhou, Guangdong. Patentee after: Institute of intelligent manufacturing, Guangdong Academy of Sciences Address before: 510000 15 building, 100 martyrs Road, Yuexiu District, Guangzhou, Guangdong. Patentee before: GUANGDONG INSTITUTE OF INTELLIGENT MANUFACTURING |
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Effective date of registration: 20240207 Address after: 519060, Zone B, 1st Floor, Building 1, No. 15 Nanping North Second Road, Xiangzhou District, Zhuhai City, Guangdong Province Patentee after: Zhuhai Jinyi Intelligent Technology Co.,Ltd. Guo jiahuodiqu after: Zhong Guo Address before: 510000 15 building, 100 martyrs Road, Yuexiu District, Guangzhou, Guangdong. Patentee before: Institute of intelligent manufacturing, Guangdong Academy of Sciences Guo jiahuodiqu before: Zhong Guo |