CN112633682A - Intelligent manufacturing management and control service platform - Google Patents
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Abstract
The invention discloses an intelligent manufacturing management and control service platform, which comprises: the system comprises a dispatching scheduling center, a production task center, an information monitoring center and a workshop configuration center, wherein the dispatching scheduling center is used for providing production plan planning and dispatching operation for a manager, the production task center comprises a production operation module and a production operation return module, the workshop operator can receive the production task assigned by the manager or the dispatcher in real time, the production operation module comprises a production line working platform and a working area working platform, the information monitoring center is used for providing query and analysis statistics of format analysis reports, and the workshop configuration center is used for managing system parameter configuration and performing configuration operation of products, machines, operators and workshops. According to the invention, through the intelligent manufacturing management and control service platform, efficient and lean resource scheduling and visual workshops are effectively created, integrated workshop management is realized, the manual work intensity is reduced, and the workshop site production efficiency is improved.
Description
Technical Field
The invention relates to the technical field of intelligent manufacturing, in particular to an intelligent manufacturing management and control service platform.
Background
The intelligent manufacturing is the informationized manufacturing which is oriented to the whole life cycle of a product and is realized under the sensing condition, the intelligent manufacturing technology is based on advanced technologies such as a modern sensing technology, a network technology, an automatic technology, an anthropomorphic intelligent technology and the like, and the intelligentization of a design process, a manufacturing process and manufacturing equipment is realized through intelligentized sensing, skillful human machine, decision making and execution technologies, so that the intelligent manufacturing is a great trend of the informationization and industrialization deep fusion.
The existing enterprise manufacturing control platform is not perfect in mechanism and difficult in field plan formulation, mainly takes manual operation as a main part, is heavy in operation and low in efficiency, is not smooth in field production operation connection, is inconvenient to communicate, and lacks efficient and agile resource scheduling.
Disclosure of Invention
Technical problem to be solved
The invention can solve the problems that the existing enterprise manufacturing management and control platform is difficult to make a field plan, mainly takes manual operation as a main part, is heavy in operation and low in efficiency, is not smooth in field production operation connection, is inconvenient to communicate, and lacks efficient and agile resource scheduling.
(II) technical scheme
In order to achieve the above object, the present invention adopts the following technical solutions, and an intelligent manufacturing management and control service platform includes: the system comprises a dispatching and scheduling center, a production task center, an information monitoring center and a workshop configuration center;
the dispatching and dispatching center is in signal connection with a production task center, the production task center is in signal connection with the workshop configuration center, and the information monitoring center is in signal connection with the dispatching and dispatching center, the production task center and the workshop configuration center;
the dispatching scheduling center is used for providing production plan drawing for the manager and implementing dispatching operation;
the production task center comprises a production operation module and a production task return module;
the production operation module is used for providing different types of working platforms, workshop operators can receive production tasks assigned by production management or dispatching personnel in real time and carry out production work, and the production operation module comprises a production line working platform and a working area working platform;
the production line working platform is used for one-man multi-machine type and assembly line type working scene modes;
the working area working platform is used for a multi-person multi-machine working scene mode;
the operation reporting module is used for providing production task reporting for field operation personnel in a workshop;
the information monitoring center is used for providing query and analysis statistics of the format analysis report;
the workshop configuration center is used for managing system parameter configuration and carrying out configuration operation of products, machines, operators and workshops.
As a preferred technical solution of the present invention, the dispatching scheduling center includes an order management module and a dispatching scheduling module, the order management module includes order import, order editing, order modification and order deletion, the dispatching scheduling module includes dispatching of production batches, dispatching of process operation time sequences and dispatching of production machines, the dispatching of production batches is used for dispatching by performing parallel batch operation or sequencing operation on the production batches, the dispatching of process operation time sequences is used for dispatching process operations generated in a plurality of production batches according to the process time sequences, and the dispatching of production machines is used for dispatching the production machines by selecting process operations to corresponding operation machines.
As a preferred technical solution of the present invention, the dispatching of the production lot includes adjusting the dispatching sequence, single-lot dispatching, multi-lot dispatching and changing the assignment, and the manager can adjust the dispatching sequence in real time according to the production task at the current day, and can also perform single-lot dispatching and multi-lot dispatching on the production task order at the current day, and can change the assignment of the order according to the real-time situation at the current day.
As a preferred technical scheme of the invention, the dispatching is intensively carried out on each workshop through the dispatching scheduling center, the dispatching scheduling center is in signal connection with an online dispatching module, the online dispatching module can timely dispatch the dispatching on site by means of a tablet computer or a PC terminal device, the dispatching scheduling is in signal connection with a real-time pushing module, and the real-time pushing module is used for pushing the working specific state and the progress of the production batch on site of the workshop in real time.
As a preferred technical solution of the present invention, the assembly line for batch assembly work includes a plurality of machines and a plurality of workers who work on the machines through assembly line production, wherein a single-person multi-machine mode is used for discrete work, a single person is used for simultaneously operating the plurality of machines, a multiple-person multi-machine mode is used for multiple persons and multiple machine modes, and each person correspondingly operates the plurality of machines.
As a preferred technical solution of the present invention, the production task reporting module includes a production status, a quality inspection and a device management and control, the production status is used for reflecting specific information of each part in the production process, the quality inspection includes a first inspection, a routing inspection and a final inspection, and the device management and control is used for providing operation information of each workshop device in the production process.
As a preferred technical solution of the present invention, the production status includes start-up record information, process record information, and completion record information, the start-up record information includes a production lot number, a material lot, an operator, and start-up time, the process record information includes equipment information and quality information, the equipment information includes equipment parameters, an operation state, and a fault abnormality, and the completion record information includes a total production quantity, a qualified product number, a defective cause, and completion time.
As a preferred technical solution of the present invention, the information monitoring center is configured to query a report, where the report query includes a command query, a machine production current condition query, a field dispatching query, a report process query, and a pause record query, the command query is configured to query system information through a certain mechanism password, the machine production current condition query is configured to monitor a current condition of machine production in a workshop in real time, the field dispatching query is configured to query a dispatching and dispatching condition of the dispatching and dispatching scheduling center, the report process query is configured to record a historical report query record, and the pause record query is configured to query a pause number of machine equipment in each workshop.
As a preferred technical solution of the present invention, the report inquiry signal is connected to a statistical analysis module, the statistical analysis module is configured to perform scientific statistical analysis on the table information generated by the report inquiry, and the statistical analysis module includes a bad cause analysis, an OEE analysis, a production daily report analysis, a mobile analysis table, and a yield analysis table.
As a preferred technical solution of the present invention, the system parameter configuration is used to configure parameters of a system, the product is used to display product information of current equipment in processing, the product information includes a product name, a processing number, and a product state, the machine information includes a machine number and a machine state, the machine state treasure includes a work-on state and a work-off state, the operator is used to record basic information of a worker in each workshop, including a name, a job number, a work-on time, a work-off time, and a workshop number, and the configuration operation of the workshop is used to manage and configure operation conditions in the workshop.
(III) advantageous effects
1. According to the intelligent manufacturing management and control service platform, the production management personnel draw up the production plan of the enterprise production workshop through the dispatching center and carry out real-time dispatching operation, so that the workshop, personnel and equipment are effectively integrated, a high-efficiency dispatching scheme is provided for a front-line operator, the labor intensity of workers is reduced, and the working efficiency of the workshop is improved;
2. according to the intelligent manufacturing management and control service platform, the return condition of the production task of the workshop field operating personnel can be accurately known through the production task center, and the workshop operating personnel can receive the production task assigned by the production management personnel in real time through different working platforms and can return according to the actual production condition;
3. according to the intelligent manufacturing management and control service platform provided by the invention, the specific operation conditions of the day can be rapidly monitored and adjusted through the information monitoring center, the inquiry and analysis are carried out through the statistical chart, and the scientific management is carried out through the workshop configuration center, so that the working efficiency of the management and control platform is improved, the field production operation is smoother, and the communication is convenient.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings that are required to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present invention and therefore should not be considered as limiting the scope, and for those skilled in the art, other related drawings can be obtained according to the drawings without inventive efforts.
FIG. 1 is a system flow diagram of the present invention;
FIG. 2 is a flow chart of the dispatching center of the present invention;
FIG. 3 is a flow chart of dispatching a production lot according to the present invention;
FIG. 4 is a flow diagram of a production task reporting module of the present invention;
FIG. 5 is a flow chart of the information monitoring center of the present invention;
FIG. 6 is a flow chart of the plant configuration center of the present invention.
The implementation, functional features and advantages of the objects of the present invention will be further explained with reference to the accompanying drawings.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention more apparent, the technical solutions of the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings of the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all embodiments of the present invention. All other embodiments, which can be obtained by a person skilled in the art without any inventive step based on the embodiments of the present invention, are within the scope of the present invention.
Thus, the following detailed description of the embodiments of the present invention, presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. All other embodiments, which can be obtained by a person skilled in the art without any inventive step based on the embodiments of the present invention, are within the scope of the present invention.
It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, it need not be further defined and explained in subsequent figures.
In the description of the present invention, it is to be understood that the terms "longitudinal", "upper", "lower", "left", "right", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are used only for convenience in describing the present invention and for simplicity in description, and do not indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and thus, are not to be construed as limiting the present invention.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically defined otherwise.
As shown in fig. 1 to 6, an intelligent manufacturing management and control service platform includes: the system comprises a dispatching and scheduling center, a production task center, an information monitoring center and a workshop configuration center;
the dispatching and dispatching center is in signal connection with a production task center, the production task center is in signal connection with the workshop configuration center, and the information monitoring center is in signal connection with the dispatching and dispatching center, the production task center and the workshop configuration center;
the dispatching scheduling center is used for providing production plan drawing for the manager and implementing dispatching operation;
the production task center comprises a production operation module and a production task return module;
the production operation module is used for providing different types of working platforms, workshop operators can receive production tasks assigned by production management or dispatching personnel in real time and carry out production work, and the production operation module comprises a production line working platform and a working area working platform;
the production line working platform is used for one-man multi-machine type and assembly line type working scene modes;
the working area working platform is used for a multi-person multi-machine working scene mode;
the operation reporting module is used for providing production task reporting for field operation personnel in a workshop;
the information monitoring center is used for providing query and analysis statistics of the format analysis report;
the workshop configuration center is used for managing system parameter configuration and carrying out configuration operation on products, machines, operators and workshops;
the dispatching scheduling center comprises an order management module and a dispatching and scheduling module, wherein the order management module comprises order introduction, order editing, order modification and order deletion, the dispatching and scheduling module comprises production batch dispatching, process operation time sequence dispatching and production machine dispatching, the production batch dispatching is used for dispatching through parallel batch operation or sequencing operation of the production batches, the process operation time sequence dispatching is used for dispatching process operations generated in a plurality of production batches according to the process time sequence, and the production machine dispatching is used for dispatching corresponding operation machines through selection of the process operations.
The dispatching of the production lot comprises adjusting the dispatching sequence, single-batch dispatching, multi-batch dispatching and changing dispatching, the production management personnel can adjust the dispatching sequence in real time according to the production task of the day, the production management personnel can also carry out single-batch dispatching and multi-batch dispatching on the production task order of the day, and the dispatching can be changed according to the real-time situation of the day.
The dispatching center is connected with an online dispatching module through signals, the online dispatching module can dispatch the dispatching on the spot online side by means of a tablet computer or a PC terminal device, the dispatching module is connected with a real-time pushing module through signals, and the real-time pushing module is used for pushing the working specific state and the progress process of the production batch on the spot of the workshop in real time.
The assembly line type assembly line for batch assembly operation comprises a plurality of machines and a plurality of upper workers for operation through assembly line production, wherein a plurality of machines are controlled simultaneously by one person when the one-person multi-machine mode is used for discrete operation, a plurality of persons and a plurality of machine modes are used, and each person correspondingly operates the plurality of machines.
The production task return module comprises a production current condition, quality inspection and equipment management and control, wherein the production current condition is used for reflecting specific information of each part in the production process, the quality inspection comprises first inspection, routing inspection and final inspection, and the equipment management and control is used for providing operation information of each workshop equipment in the production process.
The production current condition comprises start-up record information, process record information and finish record information, wherein the start-up record information comprises production batch numbers, material batches, operators and start-up time, the process record information comprises equipment information and quality information, the equipment information comprises equipment parameters, running states and fault abnormity, and the finish record information comprises total production quantity, qualified product quantity, defective reasons and finish time.
The information monitoring center is used for report inquiry, the report inquiry comprises command inquiry, machine production current condition inquiry, field dispatching inquiry, report process inquiry and pause record inquiry, the command inquiry is used for inquiring system information through a certain mechanism password, the machine production current condition inquiry is used for monitoring the current condition of machine production in workshops in real time, the field dispatching inquiry is used for inquiring the dispatching condition of the dispatching scheduling center, the report process inquiry is used for recording historical report inquiry records, and the pause record inquiry is used for inquiring the pause times of machine equipment in each workshop.
The report inquiry signal is connected with a statistical analysis module, the statistical analysis module is used for carrying out scientific statistical analysis on the table information generated by the report inquiry, and the statistical analysis module comprises a bad reason analysis module, an OEE analysis module, a production day report analysis module, a mobile analysis table and a yield analysis table.
The system parameter configuration is used for configuring parameters of a system, the product is used for displaying product information of current equipment in processing, the product information comprises a product name, a processing number and a product state, the machine information comprises a machine number and a machine state, the machine state treasure comprises a working state and a working state, the operating personnel is used for recording basic information of working personnel in each workshop, the basic information comprises the name, the work number, the working time and the workshop number, and the configuration operation of the workshop is used for managing and configuring the operation condition in the workshop.
Specifically, the working principle of the intelligent manufacturing management and control service platform is as follows: the production management personnel draw up and carry out real-time dispatching operation on the production plan of the enterprise production workshop through the dispatching scheduling center, so that the workshop, personnel and equipment are effectively integrated, an efficient dispatching scheme is provided for line operators, the labor intensity is reduced, the working efficiency of the workshop is improved, the return condition of the production task of the workshop field operators can be accurately known through the production task center, the workshop operators can receive the production task assigned by the production management personnel in real time through different working platforms and can return according to the actual production condition, the specific operation condition on the day can be rapidly monitored and adjusted through the information monitoring center, the inquiry and analysis are carried out through a statistical chart, and the scientific management is carried out through the workshop configuration center, so that the working efficiency of a management and control platform is improved, and the field production operation is smoother, and the communication is convenient.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (10)
1. The utility model provides an intelligent manufacturing management and control service platform which characterized in that includes: the system comprises a dispatching and scheduling center, a production task center, an information monitoring center and a workshop configuration center;
the dispatching and dispatching center is in signal connection with a production task center, the production task center is in signal connection with the workshop configuration center, and the information monitoring center is in signal connection with the dispatching and dispatching center, the production task center and the workshop configuration center;
the dispatching scheduling center is used for providing production plan drawing for the manager and implementing dispatching operation;
the production task center comprises a production operation module and a production task return module;
the production operation module is used for providing different types of working platforms, workshop operators can receive production tasks assigned by production management or dispatching personnel in real time and carry out production work, and the production operation module comprises a production line working platform and a working area working platform;
the production line working platform is used for one-man multi-machine type and assembly line type working scene modes;
the working area working platform is used for a multi-person multi-machine working scene mode;
the operation reporting module is used for providing production task reporting for field operation personnel in a workshop;
the information monitoring center is used for providing query and analysis statistics of the format analysis report;
the workshop configuration center is used for managing system parameter configuration and carrying out configuration operation of products, machines, operators and workshops.
2. The intelligent manufacturing management and control service platform according to claim 1, wherein the dispatching center comprises an order management module and a dispatching scheduling module, the order management module comprises order import, order editing, order modification and order deletion, the dispatching scheduling module comprises dispatching of production batches, dispatching of process operation time sequences and dispatching of production machines, the dispatching of production batches is used for dispatching of parallel batch operation or sequencing operation of production batches, the dispatching of process operation time sequences is used for dispatching of process operations generated in a plurality of production batches according to process time sequences, and the dispatching of production machines is used for dispatching of production machines by selecting process operations to corresponding operation machines.
3. The intelligent manufacturing management and control service platform according to claim 2, wherein the dispatching of the production lot includes adjusting dispatching sequence, single-lot dispatching, multi-lot dispatching and changing dispatching, and a manager can adjust the dispatching sequence in real time according to the production task at the current day, and can perform single-lot dispatching and multi-lot dispatching on the production task order at the current day and change dispatching on the order according to the real-time situation at the current day.
4. The intelligent manufacturing management and control service platform according to claim 1, wherein the dispatching center is used for dispatching all workshops in a centralized manner, the dispatching center is in signal connection with an online dispatching module, the online dispatching module can dispatch the workshops on site on line by means of a tablet computer or a PC terminal device, the dispatching module is in signal connection with a real-time pushing module, and the real-time pushing module is used for pushing the working specific state and the progress of the production batch on the workshop site in real time.
5. The intelligent manufacturing management and control service platform according to claim 1, wherein the assembly line for batch assembly work comprises a plurality of machines and a plurality of workers who work through assembly line production, the one-person multi-machine mode is used for discrete work, a single person is used for simultaneously operating the plurality of machines, the multiple persons are used for the multiple persons and the multiple machine mode, and each person correspondingly operates the plurality of machines.
6. The intelligent manufacturing management and control service platform according to claim 1, wherein the production task return module comprises production status, quality inspection and equipment management and control, the production status is used for reflecting specific information of each part in the production process, the quality inspection comprises first inspection, routing inspection and final inspection, and the equipment management and control is used for providing operation information of each workshop equipment in the production process.
7. The intelligent manufacturing management and control service platform according to claim 6, wherein the production situation comprises start record information, process record information and completion record information, the start record information comprises production lot numbers, material batches, operators and start time, the process record information comprises equipment information and quality information, the equipment information comprises equipment parameters, running states and fault abnormalities, and the completion record information comprises total production quantity, qualified number, defective reason and completion time.
8. The intelligent manufacturing management and control service platform according to claim 1, wherein the information monitoring center is configured to perform report query, the report query includes a command query, a machine production current condition query, a field dispatching query, a report process query, and a pause record query, the command query is configured to query system information through a mechanism password, the machine production current condition query is configured to monitor a current condition of machine production in a workshop in real time, the field dispatching query is configured to query a dispatching condition of the dispatching scheduling center, the report process query is configured to record historical report query records, and the pause record query is configured to query a number of pauses of machine equipment in each workshop.
9. The intelligent manufacturing management and control service platform according to claim 8, wherein the report query signal is connected to a statistical analysis module, the statistical analysis module is used for performing scientific statistical analysis on the table information generated by the report query, and the statistical analysis module comprises a bad cause analysis, an OEE analysis, a production day report analysis, a mobile analysis table and a yield analysis table.
10. The intelligent manufacturing management and control service platform according to claim 1, wherein the system parameter configuration is used to configure parameters of a system, the product is used to display product information that the current equipment is processing, the product information includes a product name, a processing number and a product state, the machine information includes a machine number and a machine state, the machine state information includes a work-on state and a work-off state, the operator is used to record basic information of workers on each workshop, the basic information includes a name, a work number, a work-on time, a work-off time and a workshop number, and the configuration operation of the workshop is used to manage and configure the operation conditions in the workshop.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202011528402.0A CN112633682A (en) | 2020-12-22 | 2020-12-22 | Intelligent manufacturing management and control service platform |
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| CN202011528402.0A CN112633682A (en) | 2020-12-22 | 2020-12-22 | Intelligent manufacturing management and control service platform |
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| CN112633682A true CN112633682A (en) | 2021-04-09 |
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| CN202011528402.0A Pending CN112633682A (en) | 2020-12-22 | 2020-12-22 | Intelligent manufacturing management and control service platform |
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Application publication date: 20210409 |