CN103810573A - Real-time production scheduling management system and method based on mobile terminals - Google Patents
Real-time production scheduling management system and method based on mobile terminals Download PDFInfo
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Abstract
The invention discloses a real-time production scheduling management system and method based on mobile terminals. The system comprises a control center, a production data server, mobile terminals and a radiofrequency identification electronic tag fixed to equipment to be machined, wherein the control center is used for performing data transmission with the production data server through the Internet and performing data transmission with the mobile terminals through a wireless network; production information is transmitted among the mobile terminals through a formed ZigBee network, and procedure working personnel is informed in time to operate when the system judges that a procedure is operable. The method comprises the following steps: the control center allocates tasks to the mobile terminals of workers; the workers finish work by using the mobile terminals according to operation specifications; the control center processes, analyzes and stores feedback information. By adopting the real-time production scheduling management system and the method, workers can operate conveniently and orderly, production states are shared rapidly, a production field is monitored and managed, and problems occurring in production are solved in time, thereby increasing the production efficiency.
Description
Technical field
The present invention relates to Production scheduling management field, relate in particular to a kind of Real Time Production Schedule management system and method based on mobile terminal.
Background technology
Manufacturing industry is the basic industry of a national economy, accelerates to improve the competitive power of China's manufacturing industry and be the urgent and difficult task of in face of ours one of pendulum.Wherein, production scheduling work is the bridge of upper and lower administration and supervision authorities contact work in every, has every important function such as collection, feedback, processing of tissue, coordination, balance, commander, supervision and daily various information in enterprise safety operation process.How to improve the Production scheduling management level of China's manufacturing industry, tracking and supervising production run, in time make rapid reaction according to the various situations that occur in production run, take appropriate measures and deal with problems, and then improve constantly a level of competitiveness very important problem especially of China's manufacturing industry enterprise.
At present, the Large-Scale Equipment manufacturing industry of China, as heavy machine tool, heavy-duty machine, rolling stock etc., because production is little in batches, cannot carry out general streamline batch production, more fixing assembling or the fixing flowing water of adopting fits into row general assembly, and because some assembling work operation has incompatibility, assemble sequence is most important; General manual operations, than great, is had relatively high expectations for workman's technical merit.Manual operations is produced and is brought a series of uncertain factor to enterprise, as production manager cannot be grasped the production status of production scene in time, can not be accurately and effectively to the real-time production management that exercises supervision; Workman's spot dispatch work efficiency is not high, is difficult to notify one by one in time individual; Workman's technical merit is uneven, cannot carry out rational evaluation to workman's operant level, is difficult to object reaching balanced production etc. in arranging production.
Therefore, be badly in need of at present a kind of Real Time Production Schedule management system and method based on mobile terminal that can solve problem described above.
Summary of the invention
In order to address the above problem, the present invention proposes a kind of Real Time Production Schedule management system and method based on mobile terminal, its objective is by using mobile terminal, realize the seamless link of management and running department and workshop management, whole-course automation management, the production information of Real-time Obtaining production scene, carries out unified monitoring and management to production scene, the problem that fast and flexible reply occurs in producing; The record simultaneously obtaining can be used for Optimum production next time, more reasonably carries out operating personnel's distribution, and the work of rational evaluation operating worker.
A kind of Real Time Production Schedule management system and method based on mobile terminal that the present invention proposes, its principle is to pass through mobile terminal, process operations is distributed and notify every operating worker, and according to product can assemble sequence, the workman of notice concerned process steps carries out operation, guarantee that site work workman carries out operation systematically, to site work, workman manages, guarantee that management and running personnel can understand workman's job state in real time, grasp the implementation status of production scheduling, rapidly the problem of the appearance in producing is made producing in time and adjust, thereby improve production efficiency, help enterprise to obtain larger profit.
According to an aspect of the present invention, propose a kind of Real Time Production Schedule management system based on mobile terminal, this system comprises: control center, production data server, mobile terminal, be fixed on the radio frequency recognizing electronic label on equipment to be processed, wherein:
Described control center carries out data transmission by wireless network and mobile terminal, carries out data transmission by the Internet and production data server;
Described production data server carries out data transmission by the Internet and described control center, for storing production information;
Described mobile terminal is realized the platform of data transmission by wireless network as operating worker and control center;
Described radio frequency recognizing electronic label is fixed on the surface of equipment to be processed, for record and device-dependent production information to be processed.
According to a further aspect in the invention, also propose a kind of Real Time Production Schedule management method based on mobile terminal, the method comprises the following steps:
Step S1: the existing record of production of storing in the production schedule of the production scheduling module synthesis consideration Enterprise Resource Planning of control center and production data server section, carry out task distribution take balanced production as object, task allocation result is sent in workman's mobile terminal by wireless network, and task allocation result is stored;
Step S2: operating worker uses mobile terminal, and completes corresponding operation according to working specification;
Step S3: the produced on-site information that control center's mobile terminal receive is sent is also processed, analyzes and store.
Real Time Production Schedule management system and method based on mobile terminal disclosed in this invention has following some advantages and feature compared with traditional Production scheduling management system and method:
1) use digitizing, informationalized Real Time Production Schedule management system to contribute to production scene to carry out unified monitoring and management, whole-course automation management, save the papery management mode of loaded down with trivial details fallibility, realizing the quick of production status information between operating worker shares, improve workman's productivity, thereby improved production efficiency;
2) way to manage based on mobile terminal, the process operations of production task is assigned to individual, that judges exactly product can assemble sequence, the workman of notice concerned process steps carries out operation in time, guarantee that site work workman carries out operation systematically, be convenient to site work workman to manage and the realization of multiplex's kind of workman, understand in real time workman's job state, can make producing to the problem occurring in producing rapidly in time and adjust;
3) improvement that informationalized recording mode is Production scheduling management provides valuable analysis data, production time to every workman's type product operational sequence in production run and the record of quality are analyzed, the condition of production of rational evaluation operating worker; Analysis result can be used to Optimum production next time, makes production scheduling arrangement more rationally effectively;
4) the present invention has realized the seamless link of management and running department and workshop management, and production run is carried out to visualized management, makes management process very clear.Control center can monitor the work completeness in each workshop in real time, and the performance of every product of real time inspection, every procedure differed while exceeding certain threshold value when deadline and expeced time, produced warning message.
Accompanying drawing explanation
Fig. 1 is the structural representation of the Real Time Production Schedule management system based on mobile terminal provided by the invention.
Fig. 2 is the process flow diagram of the Real Time Production Schedule management method based on mobile terminal provided by the invention.
Embodiment
For making the object, technical solutions and advantages of the present invention clearer, below in conjunction with specific embodiment, and with reference to accompanying drawing, the present invention is described in more detail.
Real-time generation dispatching management information system and method based on mobile terminal disclosed in this invention, by mobile terminal, realizes the seamless link of management and running department and workshop management, and whole-course automation management, carries out unified monitoring and management to production scene; Process operations is distributed and notify every operating worker, realize sharing fast of production status, that judges product can assemble sequence, the workman of notice concerned process steps carries out operation in time, guarantee that site work workman carries out operation systematically, to site work, workman manages, guarantee that management and running personnel can understand workman's job state in real time, grasp the implementation status of production scheduling, rapidly the problem occurring in producing is made producing in time and adjust, thereby improve product quality and production efficiency.
Fig. 1 is the structural representation of the Real Time Production Schedule management system based on mobile terminal provided by the invention, as shown in Figure 1, described system comprises control center 101, production data server 102, mobile terminal 103, is fixed on the radio frequency recognizing electronic label 104 on equipment to be processed, wherein:
Described control center 101 is cores of production scheduling, by Production scheduling management librarian use, carries out data transmission by wireless network and mobile terminal 103, carries out data transmission by the Internet and production data server 102;
It further comprises with lower module: production scheduling module, information feedback module, data analysis module, production visualization model, system journal module, wherein:
Described production scheduling module is mainly used to the production in whole workshop to dispatch, and comprehensive workman, workstation, order, sequence of operation etc. are multifactor, and production task is assigned to each workman;
Described information feedback module receives operating worker by the production information of radio network feedback, and stores in time in production data server 102, produces after abnormal alarm information when receiving, relevant department gets involved in time, find problem solution;
Described data analysis module obtains the specifying information of production from production data server 102, and every workman's of assay productive capacity, for next scheduling of production lays the first stone;
Described production visualization model is monitored shopwork performance by visual mode, allows Production scheduling management personnel can monitor in real time the work completeness in each workshop, the performance of checking every product, every procedure;
Described system journal module is for recording system information, all operations of having done such as user and produce abnormity early warning information etc.
Described production data server 102 carries out data transmission by the Internet and described control center 101, be mainly used to store all production informations, comprise the production task order that control center 101 makes, production status information and the analysis result to production information etc. that mobile terminal 103 feeds back;
Further, described production task order comprises the sequencing of task operation and operating personnel's arrangement, operation contemplates time etc.; Described production status information comprises name of product, operation title, operator, start time, end time etc.
Described mobile terminal 103 is operating worker and control center 101 realize data transmission platforms by wireless network, particularly, operating worker uses the job number login mobile terminal system of oneself, can check production task and the expection production time on oneself on the same day, mobile terminal 103, in the time that certain procedure can operate, can notify the operating worker of this operation to operate in time; Complete after per pass process operations according to indication, notify other mobile terminal by ZigBee-network, and feed back the production information of oneself to control center in time; Differ and exceed certain threshold value when deadline and expeced time, or while running into the situation that cannot operate, send warning message to control center in time.
In one embodiment of the invention, mobile terminal can be the hand-held set with radio frequency recognizing electronic label read-write capability and ZigBee module.
Described radio frequency recognizing electronic label 104 is fixed on the surface of equipment to be processed, for record and device-dependent production information to be processed, particularly, operating worker need to first be read and write electronic tag 104 with mobile terminal 103 in the time operating, record operation people information and produce the start time, after having produced, then electronic tag 104 being read and write with mobile terminal 103, the end time produced in record, is convenient to production run to recall.
Fig. 2 is the process flow diagram of the Real Time Production Schedule management method based on mobile terminal provided by the invention, and as shown in Figure 2, the described Real Time Production Schedule management method based on mobile terminal comprises the following steps:
Step S1: the existing record of production of storing in the production schedule of the production scheduling module synthesis consideration Enterprise Resource Planning of control center 101 and production data server, carry out task distribution take balanced production as object, task allocation result is sent in workman's mobile terminal 103 by wireless network, and task allocation result is stored;
In this step, described existing record of production comprises the record of production such as production equipment, the producers situation in workshop.
Divide timing carrying out task, consider the incompatibility of product operation and every workman's productive capacity, by production task according to product can assemble sequence, by wireless network, the operation of every procedure is assigned in workman's mobile terminal 103.
The content that task is distributed comprises whom certain procedure completed by, the deadline of expection and completion status.
Step S2: operating worker uses mobile terminal 103, and completes corresponding operation according to certain working specification;
In this step, described working specification comprises:
Step 230: operating worker initialization mobile terminal 103 also receives an assignment;
Specifically, initialization mobile terminal 103 comprises that operating worker uses own job number to login mobile terminal 103 and sets up the ZigBee-network of production scene mobile terminal 103; After initialization operation, operating worker can be checked production task and the expection production operation time on oneself on the same day.
In one embodiment of the invention, production task is to assign by working procedure level operation.
Step 231: determine whether and have exercisable operation, if having, enter step 232, otherwise proceed to judge;
Step 232: operating worker uses mobile terminal 103 to carry out task status read-write, and fulfils assignment on request;
Specifically, workman, carrying out using mobile terminal 103 to read and write radio frequency recognizing electronic label 104 before operation, records operating worker information and produces the start time, shows formally to accept certain task; Then operating worker carries out operation according to working specification.
Step 233: determine whether normal complete operation, if the normal complete operation of operating worker enters step 234, otherwise enter step 235;
Wherein, the standard of normal complete operation refers to that operating worker completes the operation of certain procedure according to correct work flow.
Step 234: operating worker carries out task status read-write, and the completion status of operation is propagated to other mobile terminals 103 to production scene by ZigBee-network, complete after this step, enter step 235 and step 231 simultaneously;
Specifically, workman, after operation completes, uses mobile terminal 103 to read and write radio frequency recognizing electronic label 104, and the end time produced in record, represents formally to complete certain task.Meanwhile, the operation production status that operating worker has operated oneself is propagated other mobile terminals 103 to production scene by ZigBee-network, is convenient to all mobile terminals 103 and has determined whether that in time operation can operate.
Step 235: operating worker feeds back to control center 101 by mobile terminal 103 by production information.
Described production information comprises production content, operating personnel, start time, end time and the information such as whether completes.Differ and exceed certain threshold value when the expeced time that operating worker completes time of certain operation and original production scheduling, or normally when complete operation, produce warning message, together feed back to control center 101 with production information, be convenient to Job-Shop managerial personnel and make adjustment to producing in time, to complete smoothly production task.
Step S3: the produced on-site information that control center's 101 mobile terminal receives 103 are sent is also processed, analyzes and store.
In this step, the produced on-site information that the information feedback module mobile terminal receive 103 of control center 101 is sent, and store in production data server 102, in the time receiving warning message, notify in time workshop Emergency Response Team to get involved and process; The production information that data analysis module is collected information feedback module is analyzed, every workman's of rational evaluation productive capacity, and analysis result is stored in production data server 102, be used for Optimum production next time, guarantee that production scheduling arrangement is more rationally effectively.
The present invention is by above real-time generation dispatching management information system and method based on mobile terminal, realize the seamless link of management and running department and workshop management, whole-course automation management, convenient working workman carries out operation systematically, shares fast production status, and unified monitoring and management are carried out in production scene, the production information of Real-time Obtaining production scene, the problem that fast and flexible reply occurs in producing, thus production efficiency improved, help enterprise to obtain larger profit.
Above-described specific embodiment; object of the present invention, technical scheme and beneficial effect are further described; institute is understood that; the foregoing is only specific embodiments of the invention; be not limited to the present invention; within the spirit and principles in the present invention all, any modification of making, be equal to replacement, improvement etc., within all should being included in protection scope of the present invention.
Claims (10)
1. the Real Time Production Schedule management system based on mobile terminal, is characterized in that, this system comprises: control center, production data server, mobile terminal, be fixed on the radio frequency recognizing electronic label on equipment to be processed, wherein:
Described control center carries out data transmission by wireless network and mobile terminal, carries out data transmission by the Internet and production data server;
Described production data server carries out data transmission by the Internet and described control center, for storing production information;
Described mobile terminal is realized the platform of data transmission by wireless network as operating worker and control center;
Described radio frequency recognizing electronic label is fixed on the surface of equipment to be processed, for record and device-dependent production information to be processed.
2. system according to claim 1, is characterized in that, described control center comprises: production scheduling module, information feedback module, data analysis module, production visualization model and system journal module, wherein:
Described production scheduling module is for the production in whole workshop is dispatched, and comprehensive workman, workstation, order and/or sequence of operation, be assigned to each workman by production task;
Described information feedback module receives operating worker by the production information of radio network feedback, and stores in time in production data server;
Described data analysis module obtains production information from production data server, every workman's of assay productive capacity;
Described production visualization model is monitored shopwork performance by visual mode;
Described system journal module is for recording system information.
3. system according to claim 1, is characterized in that, described production information comprises production task order, the production status information of mobile terminal feedback and the analysis result to production information that control center makes.
4. system according to claim 3, is characterized in that, described production task order comprises that the sequencing of task operation and operating personnel arrange and/or the operation contemplates time.
5. system according to claim 3, is characterized in that, described production status information comprises name of product, operation title, operator, start time and/or end time.
6. system according to claim 1, is characterized in that, described mobile terminal is the hand-held set with radio frequency recognizing electronic label read-write capability and ZigBee module.
7. the Real Time Production Schedule management method based on mobile terminal, is characterized in that, the method comprises the following steps:
Step S1: the existing record of production of storing in the production schedule of the production scheduling module synthesis consideration Enterprise Resource Planning of control center and production data server section, carry out task distribution take balanced production as object, task allocation result is sent in workman's mobile terminal by wireless network, and task allocation result is stored;
Step S2: operating worker uses mobile terminal, and completes corresponding operation according to working specification;
Step S3: the produced on-site information that control center's mobile terminal receive is sent is also processed, analyzes and store.
8. method according to claim 7, is characterized in that, described existing record of production comprises production equipment and/or producers' record in workshop.
9. method according to claim 7, is characterized in that, described working specification comprises:
Step 230: operating worker initialization mobile terminal also receives an assignment;
Step 231: determine whether and have exercisable operation, if having, enter step 232, otherwise proceed to judge;
Step 232: operating worker uses mobile terminal to carry out task status read-write, and fulfils assignment on request;
Step 233: determine whether normal complete operation, if the normal complete operation of operating worker enters step 234, otherwise enter step 235;
Step 234: operating worker carries out task status read-write, and the completion status of operation is propagated to other mobile terminals to production scene by ZigBee-network, complete after this step, enter step 235 and step 231 simultaneously;
Step 235: operating worker feeds back to control center 101 by mobile terminal by production information.
10. method according to claim 7, is characterized in that, in described step S3, if control center receives warning message, notifies in time workshop Emergency Response Team to get involved and processes.
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| CN104217282A (en) * | 2014-08-15 | 2014-12-17 | 浙江工业大学 | Complex large part evanescent mode collaborative manufacturing technique state perceiving method based on RFID (radio frequency identification) |
| CN104462474A (en) * | 2014-12-17 | 2015-03-25 | 宏思智元（北京）科技发展有限公司 | Energy source information data processing system and method based on cloud technology |
| CN104978635A (en) * | 2015-07-09 | 2015-10-14 | 建笃精密科技（深圳）有限公司 | Production management information physical system and implementation method thereof |
| CN105046469A (en) * | 2015-07-10 | 2015-11-11 | 湖北九州通达科技开发有限公司 | Warehouse-out operation monitor method and system |
| CN106533786A (en) * | 2016-12-02 | 2017-03-22 | 广州市慧冠科技有限公司 | Workshop work order management system based on message push |
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| CN108960667A (en) * | 2018-07-19 | 2018-12-07 | 福建龙马环卫装备股份有限公司 | A kind of special-purpose vehicle Intelligent assembly system and method |
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| CN104217282A (en) * | 2014-08-15 | 2014-12-17 | 浙江工业大学 | Complex large part evanescent mode collaborative manufacturing technique state perceiving method based on RFID (radio frequency identification) |
| CN104462474A (en) * | 2014-12-17 | 2015-03-25 | 宏思智元（北京）科技发展有限公司 | Energy source information data processing system and method based on cloud technology |
| CN104978635A (en) * | 2015-07-09 | 2015-10-14 | 建笃精密科技（深圳）有限公司 | Production management information physical system and implementation method thereof |
| CN105046469A (en) * | 2015-07-10 | 2015-11-11 | 湖北九州通达科技开发有限公司 | Warehouse-out operation monitor method and system |
| CN106533786A (en) * | 2016-12-02 | 2017-03-22 | 广州市慧冠科技有限公司 | Workshop work order management system based on message push |
| CN106873470A (en) * | 2017-04-01 | 2017-06-20 | 深圳市鑫华威机电设备有限公司 | The statistics and distribution method and system of coil winding machine |
| CN107491050A (en) * | 2017-08-31 | 2017-12-19 | 青岛兴仪电子设备有限责任公司 | A kind of birds hatch Intelligent Production Management System |
| CN107968931A (en) * | 2017-10-24 | 2018-04-27 | 国家电网公司 | A kind of electric field mobile job-oriented terminal device |
| CN108960667A (en) * | 2018-07-19 | 2018-12-07 | 福建龙马环卫装备股份有限公司 | A kind of special-purpose vehicle Intelligent assembly system and method |
| CN111160710A (en) * | 2019-12-05 | 2020-05-15 | 国网浙江省电力有限公司温州供电公司 | Multi-target resource scheduling automation control method and device |
| CN111401763A (en) * | 2020-03-23 | 2020-07-10 | 北京耕智农业科技有限公司 | Farm resource intelligent management method and device |
| CN111861114A (en) * | 2020-06-15 | 2020-10-30 | 新智机器人技术服务(江阴)有限公司 | Product production flow scheduling method and system based on intelligent manufacturing |
| CN111750929A (en) * | 2020-06-17 | 2020-10-09 | 武汉精立电子技术有限公司 | Automatic panel detection production line and method |
| CN112016718A (en) * | 2020-08-27 | 2020-12-01 | 浙江尚摩工贸有限公司 | Intelligent workshop remote sharing management system and management method thereof |
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