CN107730081A - A kind of data acquisition analysis method and system based on RFID technique - Google Patents
A kind of data acquisition analysis method and system based on RFID technique Download PDFInfo
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Abstract
The embodiment of the invention discloses a kind of data acquisition analysis method and system based on RFID technique.The system includes：Data acquisition hardware layer, including at least one data collection station for being used to gather RFID electronics work-ticket relevant informations, the data collection station include RFID communication module and Zigbee communication module；Data analysis layer, including data acquisition controller, data acquisition control database and central database, wherein data acquisition controller to the data of RFID repetitive read-writes be filtered and stored in data acquisition control database, and the data of filtering are inquired about according to business rule, analyzed, are compared, are bound to form the data for meeting business and classifying, and be stored in central database；System application layer, including application manager and service logic unit.
Description
Technical field
The present invention relates to field of computer technology, realizes that apparel industry counts in real time based on RFID technique more particularly to one kind
According to the production system and method for collection and analysis.
Background technology
With informationization technology progressively deeply applying in the industrial production, the letter of itself is all constantly improving in each enterprise
Breathization calculated level.Wherein, enterprise it is heavier depending on a technology be exactly to be analyzed and processed using the real time data collected.
Garment enterprise as discrete manufacturing business, finished product and the tracking of semi-finished product and production status monitoring and data in production process
Collection in real time is to ensure that production activity is able to continue progress, and workshop management is able to carry out the important step of decision-making adjustment in time.With
The development of modern manufacturing industry, life cycle of the product shortens, the diversity of technique increases, labor cost constantly rises, market
Changes in demand is difficult to highlight the features such as prediction, and the mode of production of rough type can not meet the need of current apparel manufacture enterprise
Ask, therefore, the mode of production of lean manufacture is more and more paid close attention to and paid attention to by people.The mode of production of lean manufacture
It is required that garment enterprise can accurately and real-time obtain the production various required information of overall process, and by these information with rapid and convenient
Mode be sent to corresponding department and carry out data analysis and process.Therefore, how by the information flow and material flow of garment enterprise
Organically merge, just become the active demand for realizing the management of apparel industry real time business and production process optimization.
Currently in most of Discrete Manufacturing Enterprises, the agrment information system for representative with Enterprise Resources Plan (ERP) is used
Unite to manage production and operating activities.But because it can not still fully meet enterprise to production process monitoring and the scarce capacity of management
The management of industry real time business and lean manufacture needs, then manufacturing execution system (MES) arise at the historic moment.MES compensate for enterprise
Tomography between plan layer and Workshop control system, realize the data transfer between them and share, enhance enterprise to car
Between production management and control ability.But with the development of garment manufacturing industry, the production of multi-configuration item small lot, production procedure are more
The demand of change, fast responding market and high-caliber quality of production management etc. becomes increasingly conspicuous, traditional bar code collection number
According to means although more detailed data source can be also provided for corporation information flow to a certain extent, due to bar code itself with
And its defects of information gathering mode, such as be easily stained, non-refractory, data volume are small and non-rewritable and can only realize visual
In the range of short distance read etc., have impact on the accuracy rate of information, limit the application of bar code, add the negative of worker
Load, cause to be difficult to automatic identification and in real time collection production scene information.
RFID (radio frequency identification) is although technology has just occurred in World War II, really to last century the nineties
Just start the every field for being applied to society gradually.It is relative as a kind of Remote Non-touch, big information storage, environmental requirement
Automatic identification technology that is relatively low and can identifying multiple labels simultaneously, RFID technique compensate for many weak points of bar code, for system
Make corporation information flow and organically blending for material flow provides strong technical support, to realize that production process optimization provides
New way.But domestic and international RFID apparel industries production and manufacturing management system is mostly in simple data collection and analysis rank
Section, the information type that can be obtained is than relatively limited, and the depth excavation usage degree of data is not high, with the collection between each system
It is not high into degree.
The content of the invention
Present invention seek to address that or more than alleviation at least one problem.
A kind of according to an aspect of the invention, there is provided data acquisition analysis method based on RFID technique.The side
Method includes：By SAP system interface order with making single information and it being carried out to be stored in the list processed made under single Profiling module
Data management submodule and the single merging submodule of system；Built by the process grade of IE Profiling modules, basic working procedure submodule block message
The vertical single activity list of system；Submodule is imported by the cutting under cutting Profiling module and MARKER data, cutting plan is imported and generates
MARKER data；Receive cutting and be entered into cutting instruction sheet in the cutting table submodule under cutting Profiling module, during typing according to
The single super sanction in clothing body position, system under cutting Profiling module sets submodule to limit and cuts out number；By specific system is single, specific size, specific
The cut-parts of quantity are associated with RFID electronics work-tickets, and hair fastener operation is carried out according to cutting table；Pass through the working lining under IE Profiling modules
Secondary definition submodule limit RFI D electronics work-ticket can dataller's sequence scope.
It is alternatively possible to related occurrences in human life basic document is received by company's occurrences in human life wage and salary administration system and is stored in occurrences in human life pipe
Employee's basic document, the inquiry of factory floor group under reason module, personnel information change are inquired about, change card benefit card inquiry submodule,
And related work attendance basic document and the work attendance being stored under attendance management module are received by company's occurrences in human life wage and salary administration system
Arrange an order according to class and grade setting, work shift setting submodule.
It is alternatively possible to the staff attendance collected in real time from data collection station, production are handled by data analysis layer
The data such as amount, quality inspection and non-one's own department or unit and time work.
It is alternatively possible to transferred items by the automatic routine that carries out of the rule set in advance, analysis of history data, according to having posted
The various production reports under data generation Reports module after.
Alternatively, this method also includes：After wash water, drying area are received, burn board person and sent out according to the odd numbers processed for receiving goods
Block, each one goods card of single-shot processed；Setting group swipes the card process in wash water group scoring submodule under means of production module
Section.
Alternatively, this method also includes：The yield of shop organizer typing is received by data collection station；Judge typing
Single rate processed whether exceed cut out number, if it exceeds then thinking input error；And according to the production information got and from
The work attendance time for the group employee that company's occurrences in human life wage and salary administration system obtains calculates employee's income.
Alternatively, this method also includes：The dataller that operator is received by data collection station blocks login.
Alternatively, this method also includes：In response to brushing RFID electronics work-tickets, the group for prompting selection to do over again goods ownership；With
And there is employee's login on the day of being further determined whether when there is above-mentioned prompting；First login person is prompted if being logged in without employee
Work brushes bundle board again, then judges whether the RFID electronics work-ticket is effective if employee logs in, if the RFID electronics work-ticket
It is invalid, then prompt this card unauthorized.
Alternatively, this method also includes：If the RFID electronics work-ticket is effective, operator is prompted to select fault place
Position and input fault type；And if input is correct, then prompting inputs defective product quantity；And input defect in operator
After product quantity, prompt to do over again to have recorded, done over again if any other and please continue to input by OK, or brush is pricked board and terminated.
According to another aspect of the present invention, there is provided a kind of data acquisition and analysis system based on RFID technique.The system bag
Include：Data acquisition hardware layer, including at least one data collection station for being used to gather RFID electronics work-ticket relevant informations, it is described
Data collection station includes RFID communication module and Zigbee communication module, and wherein RFID communication module uses RFID radio-frequency techniques
The information of RFID electronics work-tickets is read, Zigbee communication module is sent out the information of reading in a manner of wirelessly by ZigBee technology
Deliver to data analysis layer；Data analysis layer, including data acquisition controller, data acquisition control database and central database,
Wherein data acquisition controller 121 carries out being filtered and stored in data acquisition control database to the data of RFID repetitive read-writes
In, and according to business rule the data of filtering inquired about, analyze, compare, bound and meet the data of business classification to be formed,
And it is stored in central database；System application layer, including application manager and service logic unit, the application manager from
Data analysis layer, which obtains, passes through categorized data, and data are carried out further according to the rule configured in service logic unit
Processing, to form intuitively visual information.
Brief description of the drawings
In order to illustrate more clearly about the embodiment of the present invention or technical scheme of the prior art, below will be to embodiment or existing
There is the required accompanying drawing used in technology description to be briefly described, it should be apparent that, for those of ordinary skill in the art
Speech, without having to pay creative labor, other accompanying drawings can also be obtained according to these accompanying drawings.
Fig. 1 is that one kind disclosed in the embodiment of the present invention realizes apparel industry real-time data acquisition analysis system based on RFID technique
The frame diagram of system 100；
Fig. 2 is that one kind realizes apparel industry real-time data acquisition and analysis based on RFID technique disclosed in one embodiment of the invention
Method 200 flow chart；
Fig. 3 is that one kind disclosed in one embodiment of the invention realizes wash water, the collection of baking operation output data based on RFID technique
With the flow chart of the method 300 of analysis；
Fig. 4 is a kind of method that quality management and control production process optimization is realized based on RFID technique disclosed in one embodiment of the invention
300 flow chart.
Embodiment
In order that those skilled in the art more fully understand the technical scheme in the present invention, below in conjunction with of the invention real
The accompanying drawing in example is applied, the technical scheme in the embodiment of the present invention is clearly and completely described, it is clear that described implementation
Example only part of the embodiment of the present invention, rather than whole embodiments.It is common based on the embodiment in the present invention, this area
The every other embodiment that technical staff is obtained under the premise of creative work is not made, should all belong to protection of the present invention
Scope.
Fig. 1 is that one kind disclosed in the embodiment of the present invention realizes apparel industry real-time data acquisition analysis system based on RFID technique
The frame diagram of system 100.
As shown in figure 1, system 100 includes data acquisition hardware layer 110, data analysis layer 120 and system application layer 130.
The data acquisition hardware layer 110 includes at least one data collection station 111,112,113 ....Data acquisition is whole
End includes RFID communication module and Zigbee communication module, wherein reading RFID using RFID radio-frequency techniques in RFID communication module
The information of electronics work-ticket, Zigbee communication module are sent the information of reading to data in a manner of wirelessly by ZigBee technology
Process layer 120.
RFID radio RF recognition technologies are a kind of communication technologys, and specific objective can be identified by radio signals and is read and write
Related data.Be widely used in logistics and supplies management, the manufacturing and assembling, aviation luggage processing, at mail/fast freight parcel
Reason, document tracking/library management, animal identification mark, motion timing, access control/electronic entrance ticket, road automatic charging,
Plastic pallet, Turnround basket are medium in all-purpose card, storage.RFID terminating machines are the mini-plant of built-in RFID tag reader, can
Read RFID label tag and send data to central processing unit and decoded and exported.ZigBee wireless communication techniques are a kind of nothings
Line connects, and is widely used in Internet of Things industry.In recent years, apparel industry creation data gathers in real time and the solution of analysis will
It is widely used in structure wireless network, is used between RFID acquisition terminals machine and wireless network collection access point be led to
News.
RFID electronics work-ticket can be bundled in semi-finished product, circulate on finished product, its include on finished product, semi-finished product, equipment,
Staff attendance, output, non-one's own department or unit, time information such as work and QA, QC qualitative data.
Data analysis layer 120, which is mainly responsible for storing the data of collection, binds, compares, filter etc., to be handled, including number
According to acquisition controller 121, data acquisition control database 122 and central database 123.Because apparel industry production status is relative
Complexity, manufactures that resource is more, therefore the data class gathered is various, and due to the data of finished product and semi-finished product be by
What RFID was uploaded in real time, the finished product semi-finished product information of upload duplicates unavoidably, and data acquisition controller 121 must be to RFID weights
The re-reading data write are filtered, and are stored in data acquisition control database 122.Data acquisition controller 121 is always according to industry
Business rule is inquired about the data of filtering, analyzed, being compared, being bound to form the data for meeting business and classifying, such as odd number processed
According to, creation data, hair fastener data, cutting data etc., and be stored in central database 123.Central database 123 is also responsible for using
The routine basis data maintenance at family and aggregate query analysis operation.This dual-layer data storehouse architecture design, by data acquisition sum
Separated according to the traffic pressure of maintenance analysis, while make full use of Microsoft SQL databases to subscribe to issue and operation technique, protected
Uniformity, the integrality of data between dual-layer data storehouse are held.The technology that SQL database subscribes to issue be Microsoft SQL Server from
Functional, the synchronization for carrying out data in two or disparate databases is increased newly, deleted, modification operation, is widely used in
Need multiple database data disassociation service pressure but need to keep the scene of data consistency, be adapted to insert and inquire about simultaneously
Analyze the real-time application of a large amount of homogeneous datas.
System application layer 130 includes application manager 131 and service logic unit 132.Application manager 131 is at data
Manage layer 120 and obtain and pass through categorized data, and it is further to data progress according to the rule configured in service logic unit 132
Processing, to form intuitively visual information, so as to provide production planning management, production process visualization prison for company manager
The instruments such as control, productivity effect analysis.The relations of production is observed that by these instruments, such as enterprise's production status, workshop operation
State, production line finished product and the real-time condition of production of semi-finished product etc..System application layer can also be obtained outer by external data interface
Portion's data, such as the order production schedule from order management system or the subsidy of the process from OA office systems.Using pipe
Reason device 131 includes for example making single Profiling module, cutting Profiling module, IE（Industrial Engineering）Profiling module, means of production module, people
Thing work attendance Profiling module etc., each module can include multiple submodule again, such as make single Profiling module including making single data pipe
Submodule and the single merging submodule of system are managed, realizes corresponding function.
Fig. 2 be disclosed in one embodiment of the invention it is a kind of based on RFID technique realize apparel industry real-time data acquisition and
The flow chart of method 200 of analysis.As shown in Fig. 2 this method comprises the following steps.
In step s 201, by SAP system interface order with making single information and it being carried out to be stored in the single money of system
Expect the list data management submodule processed and the single merging submodule of system under module.
In step S202, either simplex sequence processed is established by the process grade of IE Profiling modules, basic working procedure submodule block message
Table.
In step S203, submodule is imported by the cutting under cutting Profiling module and MARKER data, imports and cuts meter
Draw and generate MARKER data.
In step S204, the cutting instruction that cutting is entered into the cutting table submodule under cutting Profiling module is received
It is single, set submodule to limit to cut out number according to single super cut out of the clothing body position under cutting Profiling module, system during typing.
In step S205, specific system list, specific size, certain amount of cut-parts are associated with RFID electronics work-tickets, according to
Cutting table carries out hair fastener operation.
In step S206, defining submodule limit RFI D electronics work-ticket by the task hierarchy under IE Profiling modules can dataller
Sequence scope.
In step S207, related occurrences in human life basic document is received by company's occurrences in human life wage and salary administration system and is stored in occurrences in human life pipe
Employee's basic document, the inquiry of factory floor group under reason module, personnel information change are inquired about, change card benefit card inquiry submodule.
In step S208, related work attendance basic document is received by company's occurrences in human life wage and salary administration system and is stored in work attendance pipe
Work attendance under reason module is arranged an order according to class and grade setting, work shift setting submodule.The data of workshop group and attendance recorder setup module will be used for
Configuration is set using people, place workshop position etc. on data acquisition terminal machine.
In step S209, the staff attendance collected in real time from data collection station, production are handled by data analysis layer
The data such as amount, quality inspection and non-one's own department or unit and time work.Creation data metering interface can be provided and supply company's occurrences in human life wage and salary administration
System uses.
In step S210, transferred items by the automatic routine that carries out of the rule set in advance, analysis of history data.System administration people
Member can also use the data posting submodule under system management module to be posted manually.
In step S211, the various production reports under Reports module are generated according to the data after the completion of posting.
Fig. 3 is that one kind realizes wash water, baking operation output data based on RFID technique disclosed in one embodiment of the invention
Collection and the flow chart of method 300 of analysis.As shown in figure 3, this method comprises the following steps.
In step S301, after wash water, drying area are received, board person is burnt according to the odd numbers hair fastener processed for receiving goods, each system
One goods card of single-shot.
In step S302, setting group swipes the card process section in the wash water group scoring submodule under means of production module.
In step S303, pass through the yield of data collection station reception shop organizer typing.Wherein each wash water group one
Individual data collection station, the shared process of a process section is configured, after shop organizer counts each group output daily, brush management card
RFID electronics work-ticket and typing yield are brushed afterwards.
In step S304, judge whether the single rate processed of typing exceedes and cut out number, if it exceeds then thinking input error.
Application program can also be according to the other process yield of following automatic generation.I.e.：If wash water process number section is：
800-899, then 800 process yield are 1000, if the single activity list of system is also assigned with 811/812, the application program
The automatic yield for obtaining 811 and 812 processes is 1000.
By the yield of data collection station typing by data acquisition controller upload process after, can be in application manager
In wash water group yielding modules inquire the information such as group/time/list/yield/process processed.
In step S305, according to the production information got and the small group member obtained from company's occurrences in human life wage and salary administration system
The work attendance time of work, application manager can calculate employee's income.
Fig. 4 is a kind of disclosed in one embodiment of the invention to realize quality management and control production process optimization based on RFID technique
The flow chart of method 400.As shown in figure 4, this method comprises the following steps.
In step S401, the dataller that operator is received by data collection station blocks login.
In step S402, in response to brushing RFID electronics work-tickets, selection is prompted to select the group that goods belongs to of doing over again, and in step
Rapid S403, there is employee's login on the day of being further determined whether when there is above-mentioned prompting, in step if being logged in without employee
S404 promptings first log in employee and brush bundle board again, if employee logs in then whether judge the RFID electronics work-ticket in step S405
Effectively, it is if invalid, this card unauthorized can be prompted in step S406.
If the RFID electronics work-ticket is effective, step S407 prompting operator select fault where position and
Input fault type.During above-mentioned input operation, only allow to input a fault type, associated application manager every time
Code module of doing over again judge whether the fault code of input correct, if the fault code error of input, prompt input wrong
By mistake.If input is correct, input defective product quantity is prompted in step S408., it is necessary to judge input in above-mentioned input operation
Whether defective product quantity is wrong, such as letter, symbol or non-positive integer, and input error is prompted if input error.
After operator inputs defective product quantity, then prompt to do over again to have recorded in step S409, done over again please by OK if any other
Continue to input, or brush is pricked board and terminated.
Method 300,400 can both independently execute, and can also be combined execution with method 200.
It should be noted that herein, the relational terms of such as " first " and " second " or the like are used merely to one
Individual entity or operation make a distinction with another entity or operation, and not necessarily require or imply these entities or operate it
Between any this actual relation or order be present.Moreover, term " comprising ", "comprising" or its any other variant are intended to
Cover including for nonexcludability, so that process, method, article or equipment including a series of elements not only include those
Key element, but also the other element including being not expressly set out, or also include for this process, method, article or set
Standby intrinsic key element.In the absence of more restrictions, the key element limited by sentence "including a ...", it is not excluded that
Other identical element in the process including the key element, method, article or equipment also be present.
Described above is only the embodiment of the present invention, is made skilled artisans appreciate that or realizing this hair
It is bright.A variety of modifications to these embodiments will be apparent to one skilled in the art, as defined herein
General Principle can be realized in other embodiments without departing from the spirit or scope of the present invention.Therefore, it is of the invention
The embodiments shown herein is not intended to be limited to, and is to fit to and principles disclosed herein and features of novelty phase one
The most wide scope caused.
Claims (10)
1. a kind of data acquisition analysis method based on RFID technique, methods described include：
By SAP system interface order with making single information and it being carried out to be stored in the list data processed made under single Profiling module
Manage submodule and the single merging submodule of system；
Established by the process grade of IE Profiling modules, basic working procedure submodule block message and make single activity list；
Submodule is imported by the cutting under cutting Profiling module and MARKER data, cutting plan is imported and generates MARKER data；
Receive cutting and be entered into cutting instruction sheet in the cutting table submodule under cutting Profiling module, provided according to cutting during typing
Expect that the single super sanction in the clothing body position under module, system sets submodule to limit and cuts out number；
Specific system list, specific size, certain amount of cut-parts are associated with RFID electronics work-tickets, hair fastener behaviour is carried out according to cutting table
Make；
Defining submodule limit RFI D electronics work-ticket by the task hierarchy under IE Profiling modules can dataller's sequence scope.
2. the method as described in claim 1, in addition to：
Related occurrences in human life basic document and the employee being stored under personnel management module are received by company's occurrences in human life wage and salary administration system
Basic document, the inquiry of factory floor group, personnel information change are inquired about, change card and mend and block inquiry submodule；With
Related work attendance basic document and the work attendance being stored under attendance management module are received by company's occurrences in human life wage and salary administration system
Arrange an order according to class and grade setting, work shift setting submodule.
3. method as claimed in claim 2, in addition to：
By data analysis layer handle collected in real time from data collection station staff attendance, yield, quality inspection and
The data such as non-one's own department or unit and time work.
4. method as claimed in claim 3, in addition to：
Transferred items by the automatic routine that carries out of the rule set in advance, analysis of history data；And
According to the various production reports under the data generation Reports module after the completion of posting.
5. the method as described in claim 1, in addition to：
After wash water, drying area are received, board person is burnt according to the odd numbers hair fastener processed for receiving goods, each one goods card of single-shot processed；
Setting group swipes the card process section in wash water group scoring submodule under means of production module.
6. method as claimed in claim 5, in addition to：
The yield of shop organizer typing is received by data collection station；
Judge whether the single rate processed of typing exceedes and cut out number, if it exceeds then thinking input error；And
Counted according to the work attendance time of the production information got and the group employee obtained from company's occurrences in human life wage and salary administration system
Calculate employee's income.
7. the method as described in claim 1 or 5, in addition to：
The dataller that operator is received by data collection station blocks login.
8. method as claimed in claim 7, in addition to：
In response to brushing RFID electronics work-tickets, selection is prompted to select the group that goods belongs to of doing over again；And
There is employee's login on the day of being further determined whether when there is above-mentioned prompting；
Prompt first to log in employee if logging in without employee and brush bundle board again,
Then judge whether the RFID electronics work-ticket is effective if employee logs in,
If the RFID electronics work-ticket is invalid, this card unauthorized is prompted.
9. method as claimed in claim 8, in addition to：
If the RFID electronics work-ticket is effective, position and input fault type where prompting operator's selection fault；
And
If input is correct, input defective product quantity is prompted；And
After operator inputs defective product quantity, prompt to do over again to have recorded, done over again if any other and please continue to input by OK, or brush pricks board
Terminate.
10. a kind of data acquisition and analysis system based on RFID technique, including：
Data acquisition hardware layer, including at least one data collection station for being used to gather RFID electronics work-ticket relevant informations, institute
Stating data collection station includes RFID communication module and Zigbee communication module, and wherein RFID communication module uses RFID radio frequency skills
Art read RFID electronics work-tickets information, Zigbee communication module by ZigBee technology in a manner of wirelessly by the information of reading
Send to data analysis layer；
Data analysis layer, including data acquisition controller, data acquisition control database and central database, wherein data control
Capture program 121 to the data of RFID repetitive read-writes be filtered and stored in data acquisition control database, and according to industry
Business rule inquired about the data of filtering, analyzed, being compared, bind to form the data for meeting business and classifying, and is stored in
Entreat in database；
System application layer, including application manager and service logic unit, the application manager from data analysis layer obtain through
Categorized data are crossed, and data are further processed according to the rule configured in service logic unit, it is directly perceived to be formed
Visual information.
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