CN104794524A - Intelligent electronic counting system and method applied to pre-sewing processes - Google Patents
Intelligent electronic counting system and method applied to pre-sewing processes Download PDFInfo
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- CN104794524A CN104794524A CN201510214330.5A CN201510214330A CN104794524A CN 104794524 A CN104794524 A CN 104794524A CN 201510214330 A CN201510214330 A CN 201510214330A CN 104794524 A CN104794524 A CN 104794524A
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Abstract
The invention discloses an intelligent electronic counting system and method applied to pre-sewing processes. The system comprises a server, information acquisition and release terminals and an access terminal used for accessing to a server; both the access terminal and the information acquisition and release terminals are in communication connection with the server; the server acquires identity information, quantity information and instruction codes of employees from the information acquisition and release terminals and executes data recording operation and data feedback operation by identifying the instruction codes; the data recording operation refers to storing identity information of one employee, quantity information inputted by the employee, material information to be processed by the employee and process information corresponding to the material information in a database in a recording manner; the access terminal is used for accessing to the database in the server so as to view the recorded information. The intelligent electronic counting system and method applied to the pre-sewing processes is high in counting efficiency and far superior to a traditional manual counting mode by adopting an electronic counting mode.
Description
Technical field
The present invention relates to a kind of smart electronics number system for sew to make the ex-work preface and method.
Background technology
Clothes industry comprises makes operation and sew to make the ex-work preface, is making in operation, adopts ripe electronics work-ticket system to can solve the problem of counting.Electronics work-ticket system, i.e. RFID EPRS (ElectronicProductive Recording System) replace bar code paper with the rfid card of electronics, utilizes electronic wireless REID to carry out producing the system of counting.Electronics work-ticket adopts RFID less radio-frequency induction card to replace traditional papery bar code work-ticket, Real-time Collection is carried out to production process data, the processing of enterprise's Real-time Obtaining manufacturing schedule, employee's production output, material is helped to flow to information, quality information etc., scheduling and adjustment is made in time according to the data of on-the site analysis, balance produced on-site bottleneck, improvement of production process etc.Electronics work-ticket adopts RFID radio RF recognition technology, the quantity of produce workman and content are directly sent to computer by the read-write equipment of IC/ID card, and record quantity that workman completes and consuming time, analyze the functions such as workshop flowing water situation, have in real time, quick, accurately, the feature such as environmental protection, can greatly enhance productivity.Electronics work-ticket Id card is divided into material card and employee job card.
Specific works flow process is:
1, each station installs RFID controller;
2, an electronics work-ticket is added during lashing materials;
3, each station complete after brush electronics work-ticket;
4, real-time statistics production data, saves the complicate statistics time;
5, monitor the actual hours of workman, improve the production efficiency of workman.
What this electronics work-ticket system was widely used in apparel industry makes material in operation and management of reckoning by the piece, and its core is that every dress arranges a label, and the manufacturing schedule that the tracing management for label can realize whole factory is monitored.
Before garment sewing operation refer to shop worker sew the clothes with sewing machine before operation, as bat printing (pattern being printed to a kind of operation that clothes get on), embroider, watermark thermoprint etc.
Operation counts: refer to that this operation is completed by certain employee, each employee completes how many.
But existing electronics work-ticket system is and is not suitable for being applied to sew to make the ex-work preface management, and its reason is as follows:
There is extremely many segmentations in sew to make the ex-work preface, if each part material of each operation adds unique material label, operate very loaded down with trivial details, such as bat printing anter (dress material on front side of clothes) rear panel (dress material on rear side of clothes) collar embroider and just need 3 different id material labels, add issue of bidding documents label and swipe the card and reclaim the workload of label, too increasing the cost of label itself.
In view of above reason, sew to make the ex-work preface generally adopts the mode management through figures of artificial counting, this mode inefficiency, also the statistics of carrying out real-time cannot be counted to each operation and each material, become the maximum bottleneck in whole garment production link, sew to make the ex-work preface counting is also this area hang-up urgently to be resolved hurrily.
Summary of the invention
Technical matters to be solved by this invention is to provide a kind of smart electronics number system for sew to make the ex-work preface and method, solves the problem of reckoning by the piece in sew to make the ex-work preface.This is used for the smart electronics number system of sew to make the ex-work preface and the mode of method employing electronic counting, and counting efficiency is high, is far superior to traditional artificial counting pattern.
The technical solution of invention is as follows:
For a smart electronics number system for sew to make the ex-work preface, comprise server, acquisition of information and issue terminal and the access terminal for access services device;
Access terminal, acquisition of information and issue terminal are all connected with server communication;
Acquisition of information and issue terminal are one or more; Access terminal is one or more;
Acquisition of information and issue terminal obtain identity information, and input quantity information (referring generally to how many materials) and instruction code by the button on acquisition of information and issue terminal or touch-screen;
Instruction code is one of key point of the present invention, not to be made common station machine or attendance recorder to be become under the prerequisite of any change a brand-new data communication terminal omnipotent in other words by instruction code to hardware, without the need to function key, easy and simple to handle.
Identity information obtains by reading ID card, or by the button on acquisition of information and issue terminal or touch-screen input;
Be provided with database in server, in database, store the identity information of employee, process information, material information (refer to bed time, bed is time corresponding with concrete order, corresponding 1 or many of order, and can be divided into how bundle or more than one piece material);
Server obtains the identity information of employee, quantity information and instruction code from acquisition of information and issue terminal, and by performing data recording operation and data feedback operation to the identification of instruction code;
Described data recording operation refers to and is stored in described database by material information pending to quantity information, this employee of the identity information of described some employees, this employee input and process information corresponding to this material information with recording mode; If the original amount in some employees in this operation and material is non-zero, then this quantity information inputted and the quantity information that inputted last time are added up;
Described material information and process information obtain or manually input from acquisition of information and issue terminal at server or inquire about in a database according to identity information and obtain from material card;
Described data feedback operation refer to by current recorded information (be generally upgrade after recorded information, such as comprise the pending material information of the identity information of some employees, the quantity information of this employee input, this employee and process information corresponding to this material information) feed back to acquisition of information and issue terminal.Be convenient to the person of swiping the card and know whether successful operation, namely whether data successfully upgrade.Avoid maloperation feedack can comprise total quantity information, this newly-increased quantity information, former quantity information (quantity information that before this operation, server is recorded).
Access terminal is used for database in access services device to check recorded information.
Acquisition of information and issue terminal adopt station machine or attendance recorder.
Access terminal is PC, notebook computer, panel computer or smart mobile phone.
A kind of connected mode: acquisition of information and issue terminal and server pass through wired connection.
Another kind of connected mode: acquisition of information and issue terminal have wireless transceiver [as zigbee transceiver], and acquisition of information and issue terminal are connected with wireless router radio communication, and wireless router is connected with server by gateway.
Acquisition of information and issue terminal have wireless transceiver, and acquisition of information and issue terminal are connected with wireless router radio communication, and wireless router is connected with server by gateway.
For a smart electronics method of counting for sew to make the ex-work preface, adopt the aforesaid smart electronics number system for sew to make the ex-work preface; Comprise the following steps:
Step 1: obtain recorded information:
Recorded information comprises: identity information (i.e. employee's id information), material information, process information and quantity information; Quantity information is by button or touch-screen matched orders code (as ###) input;
Identity information is obtained in the mode of hand input-data or brush employee job card by acquisition of information and issue terminal; Preferred brush employee job card gathers the identity information of employee.
Material information, process information are manually inputted by acquisition of information and issue terminal or are obtained at data base querying; Material information can also be obtained by brush material card or material label on acquisition of information and issue terminal;
Step 2: described recorded information is formed the record stored in database;
Be provided with multiple operation (being generally the operation by bed counting) in database, each operation at least one operation corresponding completes people, and each operation completes people's separate records quantity, and maximum quantity is the total number of one or one order;
Database comprises many recorded informations;
Each recorded information comprises process information corresponding to the identity information of some employees, the pending material information of quantity information, this employee of this employee input and this material information;
After forming new recorded information in database, this new recorded information is fed back to acquisition of information and issue terminal display.
In database, a material sum S0 is provided with in advance to each operation; When all quantity information sum S1 that this operation is corresponding exceed this material sum S0, smart electronics number system sends warning message, and warning message comprises the material sum S1 of the actual count of the title of this operation, the material the preset sum S0 of this operation and this operation; Described warning message in the following manner at least one mode issue:
(1) be distributed in the access interface of access terminal;
(2) be distributed on the display screen of acquisition of information and issue terminal.
In described database, the method for Query Information is any one in following methods:
(1) Query Information is obtained by acquisition of information and issue terminal
Operator's brush employee job card or manually input employee information on acquisition of information and issue terminal, press the query function key on acquisition of information and issue terminal again, then the recorded information that this employee information of Database Feedback is corresponding is on the display screen of acquisition of information and issue terminal;
(2) by access terminal Query Information
In operator access terminal access interface in input employee information with accessing database, thus inquire about recorded information corresponding to this employee information.
Obtain the method for material information (stock number), (1) obtained by material label, material label can be a goods label, (2) also can use from existing operation of making by the label pricking counting, (3) also directly can input tag number corresponding to material label to identify material.
Smart electronics number system also has the function of generating report forms, and this is one of basic function of general electronic system, is existing mature technology.
Server judges that the quantity obtained adds the quantity summation be recorded into and is not more than this material total quantity (preventing quantity more than default total number).
Acquisition of information and issue terminal obtain material information and employee's id information respectively by brush material card and brush employee job card.
Detailed process is: employee's brush material card, from this material process information of data base querying, user interactions ui (i.e. user interface) is shown in id swiping card equipment (i.e. acquisition of information and issue terminal), wait for that employee inputs quantity information, judge whether the form inputted satisfies condition (as whether have input unallowable instruction digit, general correct format is: input format is quantity+predefined instruction identification code name, see Fig. 2), satisfy condition then at id swiping card equipment display user interactions ui, wait for employee's brush employee job card, after brush employee job card, judgement is eligible [as judged whether have registration in database in this employee], in data-base recording data.
Also can a brush employee job card, the steps include: employee's brush employee job card, whether system has the operation counting and swipe the card from the operation that this employee of data base querying binds according to employee id, point out employee to input quantity information and code at id swiping card equipment display user interactions ui, judge whether the form of input information meets pre-conditioned (as whether quantity exceedes sum, whether code input is wrong), satisfy condition then in data-base recording data; Or first at id swiping card equipment display user interactions ui, after waiting for that employee confirms, in data-base recording data.
Querying method has 3 kinds, the inquiry of id card-reading apparatus, computer inquiry and mobile phone terminal inquiry.
(1) computer inquiry refers to by PC accessing database, input employee ID query-relevant data.
(2) the id card-reading apparatus inquiry described in, by two brush employee job card [i.e. brush twice employee job card], computer judges that whether id card number is identical, whether be counting operation employee, whether two brush meets the demands (as interval time is no more than 5s) interval time, condition is satisfied then inquires nearest 4 counting records, is shown on id card-reading apparatus.
(3) a kind of mode of the mobile phone terminal inquiry described in is: operation record is generated text document, and be stored on server, mobile phone terminal accesses this job record document by network address.
The data preparation of record is exported for document, document called after year+month+telephone number (or employee number) of employee, as 20150315077552599.txt, document is recorded in the work (quantity) representing this mobile phone owner in March, (15077552599) 2015.
Document storing is in server, and open corresponding network address by internet terminal and check document, the input of network address can issue workman by note.
In addition, native system can be integrated in electronics work-ticket system, or by the system integration of electronics work-ticket in the present system, realizes the slitless connection of 2 systems, makes the overall electronic information of whole garment production link.
Beneficial effect:
Smart electronics number system for sew to make the ex-work preface of the present invention and method, maximum advantage is to replace traditional manual count system by smart electronics system, achieve electronization and the informationization of sew to make the ex-work preface, solve this area insurmountable technical matters for a long time.
A key point of the present invention is the form of the material label card having abandoned electronics work-ticket system, seem performing step simple, be actually and be not easy to expect, the technique effect produced is very significant (as easy and simple to handle, cost-saving, follow-uply to further illustrate), overcoming sew to make the ex-work preface at one stroke cannot the bottleneck of electronization, can realize sew to make the ex-work preface and the slitless connection making operation.
Another maximum advantage of the present invention is exactly, easy and simple to handle, cost-saving, without the need to manufacturing the label card of vast number, can identify material by stock number (as order number or bed label), without the need to labelling, scanning label and take off the loaded down with trivial details operation such as label, efficiency is high.
By the verification of total quantity, the generation of miscount can be prevented to a certain extent, by the statistics of sum and the output of form, be convenient to supvr and understand manufacturing schedule.
Generally speaking, the smart electronics number system for sew to make the ex-work preface of the present invention and method, solve the Intelligent-counting problem of sew to make the ex-work preface, easy to implement, cost is low, easy and simple to handle, and efficiency is high, and error rate is low.
Accompanying drawing explanation
Fig. 1 is the general structure schematic diagram of the smart electronics number system for sew to make the ex-work preface.
Fig. 2 is the user interface schematic diagram of acquisition of information and issue terminal.
Embodiment
Below with reference to the drawings and specific embodiments, the present invention is described in further details:
Embodiment 1: as Fig. 1, a kind of smart electronics number system for sew to make the ex-work preface, comprises server, acquisition of information and issue terminal and the access terminal for access services device;
Access terminal, acquisition of information and issue terminal are all connected with server communication;
Acquisition of information and issue terminal are one or more; Access terminal is one or more;
Acquisition of information and issue terminal obtain identity information, and input quantity information (referring generally to how many materials) and instruction code by the button on acquisition of information and issue terminal or touch-screen;
Instruction code is one of key point of the present invention, not to be made common station machine or attendance recorder to be become under the prerequisite of any change a brand-new data communication terminal omnipotent in other words by instruction code to hardware, without the need to function key, easy and simple to handle.
Identity information obtains by reading ID card, or by the button on acquisition of information and issue terminal or touch-screen input;
Be provided with database in server, in database, store the identity information of employee, process information, material information (refer to bed time, bed is time corresponding with concrete order, corresponding 1 or many of order, and can be divided into how bundle or more than one piece material);
Server obtains the identity information of employee, quantity information and instruction code from acquisition of information and issue terminal, and by performing data recording operation and data feedback operation to the identification of instruction code;
Described data recording operation refers to and is stored in described database by material information pending to quantity information, this employee of the identity information of described some employees, this employee input and process information corresponding to this material information with recording mode; If the original amount in some employees in this operation and material is non-zero, then this quantity information inputted and the quantity information that inputted last time are added up;
Described material information and process information obtain or manually input from acquisition of information and issue terminal at server or inquire about in a database according to identity information and obtain from material card;
Described data feedback operation refer to by current recorded information (be generally upgrade after recorded information, such as comprise the pending material information of the identity information of some employees, the quantity information of this employee input, this employee and process information corresponding to this material information) feed back to acquisition of information and issue terminal.Be convenient to the person of swiping the card and know whether successful operation, namely whether data successfully upgrade.Avoid maloperation
Feedack can comprise total quantity information, this newly-increased quantity information, former quantity information (quantity information that before this operation, server is recorded).
Access terminal is used for database in access services device to check recorded information.
Acquisition of information and issue terminal adopt station machine or attendance recorder.
Access terminal is PC, notebook computer, panel computer or smart mobile phone.
A kind of connected mode: acquisition of information and issue terminal and server pass through wired connection.
Another kind of connected mode: acquisition of information and issue terminal have wireless transceiver [as zigbee transceiver], and acquisition of information and issue terminal are connected with wireless router radio communication, and wireless router is connected with server by gateway.
Acquisition of information and issue terminal have wireless transceiver, and acquisition of information and issue terminal are connected with wireless router radio communication, and wireless router is connected with server by gateway.
For a smart electronics method of counting for sew to make the ex-work preface, adopt the aforesaid smart electronics number system for sew to make the ex-work preface; Comprise the following steps:
Step 1: obtain recorded information:
Recorded information comprises: identity information (i.e. employee's id information), material information, process information and quantity information;
Quantity information is by button or touch-screen matched orders code (as ###) input;
Identity information is obtained in the mode of hand input-data or brush employee job card by acquisition of information and issue terminal;
Material information, process information are manually inputted by acquisition of information and issue terminal or are obtained at data base querying; Material information can also be obtained by brush material card or material label on acquisition of information and issue terminal;
Step 2: described recorded information is formed the record stored in database;
Be provided with multiple operation (being generally the operation by bed counting) in database, each operation at least one operation corresponding completes people, and each operation completes people's separate records quantity, and maximum quantity is the total number of one or one order;
Database comprises many recorded informations;
Each recorded information comprises process information corresponding to the identity information of some employees, the pending material information of quantity information, this employee of this employee input and this material information;
After forming new recorded information in database, this new recorded information is fed back to acquisition of information and issue terminal display.
In database, a material sum S0 is provided with in advance to each operation; When all quantity information sum S1 that this operation is corresponding exceed this material sum S0, smart electronics number system sends warning message, and warning message comprises the material sum S1 of the actual count of the title of this operation, the material the preset sum S0 of this operation and this operation; Described warning message in the following manner at least one mode issue:
(1) be distributed in the access interface of access terminal;
(2) be distributed on the display screen of acquisition of information and issue terminal.
In described database, the method for Query Information is any one in following methods:
(1) Query Information is obtained by acquisition of information and issue terminal
Operator's brush employee job card or manually input employee information on acquisition of information and issue terminal, press the query function key on acquisition of information and issue terminal again, then the recorded information that this employee information of Database Feedback is corresponding is on the display screen of acquisition of information and issue terminal;
(2) by access terminal Query Information
In operator access terminal access interface in input employee information with accessing database, thus inquire about recorded information corresponding to this employee information.
Fig. 2 gives the example of an acquisition of information and issue terminal input relevant information.
Part I: employee brushes id card rear (now having obtained name and the identity information of employee: Zhang Ping), prompting user inputs quantity and bed label, in the 500###1503001 of employee's input, 500 is quantity, ### is instruction code, represent that the numeral before code is the quantitative value that employee inputs, 1503001 is bed label, a certain batch materials (being equivalent to material information) of the corresponding some orders of bed label;
Part II, bed label correspondence is multiple, and prompting user selects concrete which bed (representing different operations); User selects 1, and corresponding implication is embroidered.
Part III, display feedback information.
Claims (9)
1. for a smart electronics number system for sew to make the ex-work preface, it is characterized in that, comprise server, acquisition of information and issue terminal and the access terminal for access services device;
Access terminal, acquisition of information and issue terminal are all connected with server communication;
Acquisition of information and issue terminal are one or more; Access terminal is one or more;
Acquisition of information and issue terminal obtain identity information, and input quantity information and instruction code by the button on acquisition of information and issue terminal or touch-screen;
Identity information obtains by reading ID card, or by the button on acquisition of information and issue terminal or touch-screen input; Be provided with database in server, in database, store the identity information of employee, process information, material information;
Server obtains the identity information of employee, quantity information and instruction code from acquisition of information and issue terminal, and by performing data recording operation and data feedback operation to the identification of instruction code;
Described data recording operation refers to and is stored in described database by material information pending to quantity information, this employee of the identity information of described some employees, this employee input and process information corresponding to this material information with recording mode; If the original amount in some employees in this operation and material is non-zero, then this quantity information inputted and the quantity information that inputted last time are added up;
Described material information and process information obtain or manually input from acquisition of information and issue terminal at server or inquire about in a database according to identity information and obtain from material card;
Described data feedback operation refers to and current recorded information is fed back to acquisition of information and issue terminal;
Access terminal is used for database in access services device to check recorded information.
2. the smart electronics number system for sew to make the ex-work preface according to claim 1, is characterized in that, acquisition of information and issue terminal adopt station machine or attendance recorder.
3. the smart electronics number system for sew to make the ex-work preface according to claim 1, is characterized in that, access terminal is PC, notebook computer, panel computer or smart mobile phone.
4. the smart electronics number system for sew to make the ex-work preface according to claim 1, is characterized in that, acquisition of information and issue terminal and server pass through wired connection.
5. the smart electronics number system for sew to make the ex-work preface according to claim 1, it is characterized in that, acquisition of information and issue terminal have wireless transceiver, and acquisition of information and issue terminal are connected with wireless router radio communication, and wireless router is connected with server by gateway.
6. the smart electronics number system for sew to make the ex-work preface according to any one of claim 2-4, it is characterized in that, acquisition of information and issue terminal have wireless transceiver, acquisition of information and issue terminal are connected with wireless router radio communication, and wireless router is connected with server by gateway.
7. for a smart electronics method of counting for sew to make the ex-work preface, it is characterized in that, adopt the smart electronics number system for sew to make the ex-work preface described in any one of claim 1-5; Comprise the following steps:
Step 1: obtain recorded information:
Recorded information comprises: identity information, material information, process information and quantity information;
Quantity information is by button or the input of touch-screen matched orders code;
Identity information is obtained in the mode of hand input-data or brush employee job card by acquisition of information and issue terminal;
Material information, process information are manually inputted by acquisition of information and issue terminal or are obtained at data base querying; Material information can also be obtained by brush material card or material label on acquisition of information and issue terminal;
Step 2: described recorded information is formed the record stored in database;
Be provided with multiple operation in database, each operation at least one operation corresponding completes people, and each operation completes people's separate records quantity, and maximum quantity is the total number of one or one order;
Database comprises many recorded informations;
Each recorded information comprises process information corresponding to the identity information of some employees, the pending material information of quantity information, this employee of this employee input and this material information;
After forming new recorded information in database, this new recorded information is fed back to acquisition of information and issue terminal display.
8. the smart electronics method of counting for sew to make the ex-work preface according to claim 7, is characterized in that, is provided with a material sum S0 in advance in database to each operation; When all quantity information sum S1 that this operation is corresponding exceed this material sum S0, smart electronics number system sends warning message, and warning message comprises the material sum S1 of the actual count of the title of this operation, the material the preset sum S0 of this operation and this operation; Described warning message in the following manner at least one mode issue:
(1) be distributed in the access interface of access terminal;
(2) be distributed on the display screen of acquisition of information and issue terminal.
9. the smart electronics method of counting for sew to make the ex-work preface according to claim 8, is characterized in that, in described database, the method for Query Information is any one in following methods:
(1) Query Information is obtained by acquisition of information and issue terminal
Operator's brush employee job card or manually input employee information on acquisition of information and issue terminal, press the query function key on acquisition of information and issue terminal again, then the recorded information that this employee information of Database Feedback is corresponding is on the display screen of acquisition of information and issue terminal;
(2) by access terminal Query Information
In operator access terminal access interface in input employee information with accessing database, thus inquire about recorded information corresponding to this employee information.
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| CN111221310A (en) * | 2020-02-03 | 2020-06-02 | 浙江杰克智能缝制科技有限公司 | System and method for acquiring utilization rate of sewing workshop |
| CN111626833A (en) * | 2019-02-28 | 2020-09-04 | 鹏鼎控股(深圳)股份有限公司 | Material posting system and material posting method |
| CN111860706A (en) * | 2020-05-09 | 2020-10-30 | 张平 | Blind scanning piece counting system and method based on Bluetooth scanning gun |
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Also Published As
| Publication number | Publication date |
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| CN104794524B (en) | 2017-07-04 |
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