CN104657829A - Production data statistical method and system based on RFID (radio frequency identification) system - Google Patents
Production data statistical method and system based on RFID (radio frequency identification) system Download PDFInfo
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- CN104657829A CN104657829A CN201510092927.7A CN201510092927A CN104657829A CN 104657829 A CN104657829 A CN 104657829A CN 201510092927 A CN201510092927 A CN 201510092927A CN 104657829 A CN104657829 A CN 104657829A
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q10/00—Administration; Management
- G06Q10/06—Resources, workflows, human or project management; Enterprise or organisation planning; Enterprise or organisation modelling
- G06Q10/063—Operations research, analysis or management
- G06Q10/0633—Workflow analysis
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06K—GRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
- G06K17/00—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q50/00—Systems or methods specially adapted for specific business sectors, e.g. utilities or tourism
- G06Q50/04—Manufacturing
Abstract
The invention discloses a production data statistical method based on an RFID (radio frequency identification) system and belongs to the technical field of information. The method comprises steps as follows: grouping procedures, which perform yield statistics according to cutting lists, in style information into a cutting group, and determining production and processing lists; subdividing the production and processing lists according to the machine tool order, then recording the production and processing lists in the RFID system respectively, registering the production and processing lists as newly-added lists, and associating the cutting procedure group with cutting cards which are circulated in a cutting workshop only; during cutting procedure production, communicating the cutting cards with equipment swiping cards, leaving the cutting cards for the downstream procedure after production, sequentially performing production through swiping procedure cards, and sequentially performing production data statistics. With the adoption of the method, the system flow can be perfected, and a complete set of production data and progress efficiency can be reflected more comprehensively.
Description
Technical field
The present invention relates to areas of information technology, particularly a kind of production data statistical method based on rfid system and system.
Background technology
All the time, apparel industry is that China has one of industry of world's competitive power most, but its leading position has benefited from domestic very cheap labor cost advantage to a great extent, such as: factory's piecework wage generally has two kinds of forms of expression:
One: manual book keeping operation, the end of month or regularly each group workman oneself render an account wage civilian place, are added up and verifying work by wage civilian.
Two: scraps of paper non-mode, bandage papery type information in clothes, have bar code operation quantity etc. above, workman does an operation and subtracts corresponding bar code, the end of month or regularly have wage civilian to collect and scan in system, for analysis piecework wage.
Above two schemes all cannot embody promptness, operation inconvenience.Along with deepening continuously of manufacturing informatization process, the appearance of rfid system makes apparel industry also transform to technology-intensive type and intelligent compact type direction gradually from traditional labor-intensive.This RFID shop management scheme uses low-frequency wireless REID (RFID) to obtain real-time production information and workman's usefulness by production procedure, for factory provides the solution of complete set, the data production run are collected in real time from each production testing point, production data is accurately provided, improve the workshop management of factory, enhance productivity, control at goods and simplify wages program, timely help supervisor obtains data from system platform, thus each production line of Real-time Balancing monitoring in real time.Also provide a series of instrument to help supvr to analyze from different perspectives simultaneously and make objective judgement.
Inventor is realizing in process of the present invention, finds that prior art at least exists following technical matters:
Apparel manufacture plant produced system is generally made up of cutting workshop, sewing workshop, Hou Dao workshop.And the utilization of the RFID production management system used at present generally can be placed on sewing workshop, there is no cutting and rear road production data, make system data imperfect, the efficiency of whole workshop flow process cannot be analyzed.
Summary of the invention
In order to solve the problem, embodiments provide a kind of production data statistical method based on rfid system and system.Described technical scheme is as follows:
On the one hand, provide a kind of production data statistical method based on rfid system, described method comprises:
Be grouped into cutting by style information by the operation of cutting out single statistics output, determine production and processing list;
By difference typing rfid system after time segmentation of described production and processing individual palpation bed, singly register as newly-increased sanction, be that the operation group of cutting associates with cutting card by group, described cutting card only circulates in cutting workshop;
In cutting operation production run, swiped the card by described cutting card be communicated with equipment, produce after terminating and described cutting card is left to lower procedure, brush operation sheet is produced successively, adds up production data successively.
Alternatively, be grouped into cutting by style information by the operation of cutting out single statistics output, before determining production and processing list, described method also comprises:
Register SEWING SEQUENCE and cutting Workshop Production operation in style information simultaneously.
Alternatively, described method also comprises:
After described newly-increased sanction is singly opened, described rfid system only adds up the production time, after cutting operation terminates, fills up production quantity.
Alternatively, in cutting operation production run, swiped the card by described cutting card be communicated with equipment, produce after terminating and described cutting card is left to lower procedure, brush operation sheet is produced successively, and statistics production time and production quantity comprise successively:
In cutter's program process, brush corresponding process information when operation starts on equipment, insert the card in equipment before production, produce and terminate card to extract, produce and terminate card to be singly left to lower procedure with sanction, brush operation sheet is produced successively;
Open and cut out after operation terminates, determine cut-parts quantity, mend and be registered in described rfid system;
Produce bag number flowing water according to subpackage detail and bind card image, being registered in system, statistics production data.
On the other hand, provide a kind of production data statistical system based on rfid system, described system comprises:
Manufacture order determination module, for being grouped into cutting by style information by the operation of cutting out single statistics output, determines production and processing list;
Cut out single Registration Module, for described production and processing individual palpation bed is segmented rear typing rfid system respectively, singly register as newly-increased sanction, be that the operation group of cutting associates with cutting card by group, described cutting card only circulates in cutting workshop;
Production data statistical module, in cutting operation production run, swipes the card described cutting card with equipment and is communicated with, and produce after terminating and described cutting card is left to lower procedure, brush operation sheet is produced successively, adds up production data successively.
Alternatively, described manufacture order determination module also for registering SEWING SEQUENCE and cutting Workshop Production operation simultaneously in style information.
Alternatively, described production data statistical module is also for after described newly-increased sanction is singly opened, and described rfid system only adds up the production time, after cutting operation terminates, fills up production quantity.
Alternatively, described production data statistical module is also in cutter's program process, on equipment, corresponding process information is brushed when operation starts, insert the card into before production in equipment, production terminates card to extract, production terminates card to be singly left to lower procedure with sanction, and brush operation sheet is produced successively; Open and cut out after operation terminates, determine cut-parts quantity, mend and be registered in described rfid system; Produce bag number flowing water according to subpackage detail and bind card image, being registered in system, statistics production time and production quantity.
The beneficial effect that the technical scheme that the embodiment of the present invention provides is brought is:
Sophisticated systems flow process more fully can reflect production data and the progress efficiency of complete set.
Accompanying drawing explanation
In order to be illustrated more clearly in the technical scheme in the embodiment of the present invention, below the accompanying drawing used required in describing embodiment is briefly described, apparently, accompanying drawing in the following describes is only some embodiments of the present invention, for those of ordinary skill in the art, under the prerequisite not paying creative work, other accompanying drawing can also be obtained according to these accompanying drawings.
Fig. 1 is the production data statistical method process flow diagram based on rfid system that the embodiment of the present invention provides;
Fig. 2 is the method flow diagram synchronous based on the production process of rfid system that the embodiment of the present invention provides;
Fig. 3 is the production data statistical system structural representation based on rfid system that the embodiment of the present invention provides.
Embodiment
For making the object, technical solutions and advantages of the present invention clearly, below in conjunction with accompanying drawing, embodiment of the present invention is described further in detail.
Fig. 1 is the production data statistical method process flow diagram based on rfid system that the embodiment of the present invention provides.See Fig. 1, the method comprises:
101, be grouped into cutting by style information by the operation of cutting out single statistics output, determine production and processing list;
102, by difference typing rfid system after time segmentation of described production and processing individual palpation bed, singly register as newly-increased sanction, be that the operation group of cutting associates with cutting card by group, described cutting card only circulates in cutting workshop;
103, in cutting operation production run, swiped the card by described cutting card be communicated with equipment, produce after terminating and described cutting card is left to lower procedure, brush operation sheet is produced successively, adds up production data successively.
The method that the embodiment of the present invention provides, sophisticated systems flow process can more fully can reflect production data and the progress efficiency of complete set.
Alternatively, be grouped into cutting by style information by the operation of cutting out single statistics output, before determining production and processing list, described method also comprises:
Register SEWING SEQUENCE and cutting Workshop Production operation in style information simultaneously.
Alternatively, described method also comprises:
After described newly-increased sanction is singly opened, described rfid system only adds up the production time, after cutting operation terminates, fills up production quantity.
Alternatively, in cutting operation production run, swiped the card by described cutting card be communicated with equipment, produce after terminating and described cutting card is left to lower procedure, brush operation sheet is produced successively, and statistics production time and production quantity comprise successively:
In cutter's program process, brush corresponding process information when operation starts on equipment, insert the card in equipment before production, produce and terminate card to extract, produce and terminate card to be singly left to lower procedure with sanction, brush operation sheet is produced successively;
Open and cut out after operation terminates, determine cut-parts quantity, mend and be registered in described rfid system;
Produce bag number flowing water according to subpackage detail and bind card image, being registered in system, statistics production data.
Understanding this patent to further facilitate, below in conjunction with accompanying drawing 2 concrete example, technical scheme of the present invention is described, but the protection domain of this patent being not limited to citing below.
In embodiments of the present invention, clear in order to describe, carry out giving a definition:
Bandaging piece is registered: bandaging piece registration refers to and the information of bundle of clothes every in system and card bound, such employee swipe the card action just can with associated by the every bundle of clothes in system corresponding to.
Zha Baoka: generally large manufacture order is sub-divided into 10-20 part one bag, by Bale No. flowing water in apparel manufacture.The card that what Zha Baoka referred to do not have a bundle of clothes to register, producing parcel is generally pack before inflow sewing, flows into the card bound in the parcel of sewing after our Zha Baoka refers to packing.
Cutting card: cutting card is before value cut-parts also do not form parcel is the card cutting out odd number amount to add up.Due to the generation that Zha Baoka is just binding when being passed to sewing, like this cutting operation there just is not hair brush calorimeter part, cutting card be exactly for this situation open before sewing to cut out the card that odd number amount is register information, if a sanction odd number amount is 10000, if finally there will be 500 Zha Baoka by standard 20 bag, and standard sanction single deck tape-recorder may will open two, and every number amount is to 5000.
In embodiments of the present invention, see Fig. 2, described in being elaborated as follows:
A style is newly-increased, import operation: the operation (as: granny rag, open sanctions, test sheet, tie up bag etc.) importing cutting Workshop Production register SEWING SEQUENCE in style information while, and chooses operation group to be cutting by by cutting out single operation of adding up output.These operations being chosen as cutting group can be specially treated when being registered in system and be registered on specific cards cutting card, cutting card is similar with sewing card, but it circulates in cutting workshop, one of them cuts out single normal conditions is open the total quantity of two cutting card bindings for sanction odd number amount, by parcel statistics output selection SEWING SEQUENCE group, after can explain in detail.
B increases manufacture order newly: the work sheet information that typing factory will produce
C is newly-increased cuts out list: according to work sheet information, time segmentation of production and processing individual palpation bed, and is entered into respectively in system.Cut out after determining for single time, also do not start owing to producing, can't determine that the actual shipment amount of cut-parts (cutting granny rag length, typesetting, the granny rag number of plies and loss etc. all can affect and finally go out cut-parts amount) first can only open empty sanction single.Cut out single managing detailed catalogue must wait out to cut out and terminate and could determine after testing sheet.Here just only information is produced by bed time typing sanction odd numbers and order.
D cutting registration, hair fastener: cut out after singly opening and there is no quantity, this is that system only adds up the production time, production quantity is 0, we can not subpackage as normal sewing, bandaging piece registration, first can only output blank card, Deng cutting terminate after mend again and fill out production quantity, can be registered on these cutting cards selecting the operation of cutting operation group according to operation group option in style information during cutting registration.Acquiescence newly-increased sanction single deck tape-recorder is that a sanction singly opens two (reasons: according to cutting procedure analysis, general granny rag operation is many people operation, two people are needed to coordinate, and quantity is for cutting out single half and half, other operations generally all can singlely complete, distribute the amount of swiping the card that card can reduce workman to greatest extent like this, as pressed a bag card registration ten to two ten clothes sewing, a workman opens cut-parts and will frequently swipe the card at that rate, lose time for the moment two to be waste cards), before cutting department starts to put into production, corresponding card is distributed to each cutting group after opening card.
E cutting operation is swiped the card: cutting Qana to after on equipment, brush corresponding process information when being less than operation and starting, insert the card into before production in equipment, production terminates card to extract, and produce and terminate card to be singly left to lower procedure with sanction, brush operation sheet is produced successively.
F mends to fill out and cuts out single deck tape-recorder actual quantity: open and cut out after operation terminates, determining cut-parts quantity, when giving keeper's subpackage detailed, sanctions odd number amount being informed keeper, quantity benefit is registered in system by keeper, and the actual output of such workman just counts in system.
G bandaging piece registration (normal sewing flow process): normal sewing flow process, produce bag number flowing water according to subpackage detail and bind card image, be registered in system, hair fastener is tied to correspondence to employee and wraps.
Fig. 3 is the production data statistical system structural representation based on rfid system that the embodiment of the present invention provides.See Fig. 3, this system comprises:
Manufacture order determination module 31, for being grouped into cutting by style information by the operation of cutting out single statistics output, determines production and processing list;
Cut out single Registration Module 32, for described production and processing individual palpation bed is segmented rear typing rfid system respectively, singly register as newly-increased sanction, be that the operation group of cutting associates with cutting card by group, described cutting card only circulates in cutting workshop;
Production data statistical module 33, in cutting operation production run, swipes the card described cutting card with equipment and is communicated with, and produce after terminating and described cutting card is left to lower procedure, brush operation sheet is produced successively, adds up production data successively.
Alternatively, described manufacture order determination module 31 also for registering SEWING SEQUENCE and cutting Workshop Production operation simultaneously in style information.
Alternatively, described production data statistical module 33 is also for after described newly-increased sanction is singly opened, and described rfid system only adds up the production time, after cutting operation terminates, fills up production quantity.
Alternatively, described production data statistical module 33 is also in cutter's program process, on equipment, corresponding process information is brushed when operation starts, insert the card into before production in equipment, production terminates card to extract, production terminates card to be singly left to lower procedure with sanction, and brush operation sheet is produced successively; Open and cut out after operation terminates, determine cut-parts quantity, mend and be registered in described rfid system; Produce bag number flowing water according to subpackage detail and bind card image, being registered in system, statistics production time and production quantity.
The system that the embodiment of the present invention provides, sophisticated systems flow process can more fully can reflect production data and the progress efficiency of complete set.
One of ordinary skill in the art will appreciate that all or part of step realizing above-described embodiment can have been come by hardware, the hardware that also can carry out instruction relevant by program completes, this program can be stored in a kind of computer-readable recording medium, the above-mentioned storage medium mentioned can be ROM (read-only memory), disk or CD etc.
The foregoing is only preferred embodiment of the present invention, not in order to limit the present invention, within the spirit and principles in the present invention all, any amendment done, equivalent replacement, improvement etc., all should be included within protection scope of the present invention.
Claims (8)
1. based on a production data statistical method for rfid system, it is characterized in that, described method comprises:
Be grouped into cutting by style information by the operation of cutting out single statistics output, determine production and processing list;
By difference typing rfid system after time segmentation of described production and processing individual palpation bed, singly register as newly-increased sanction, be that the operation group of cutting associates with cutting card by group, described cutting card only circulates in cutting workshop;
In cutting operation production run, swiped the card by described cutting card be communicated with equipment, produce after terminating and described cutting card is left to lower procedure, brush operation sheet is produced successively, adds up production data successively.
2. method according to claim 1, is characterized in that, be grouped into cutting by style information by the operation of cutting out single statistics output, before determining production and processing list, described method also comprises:
Register SEWING SEQUENCE and cutting Workshop Production operation in style information simultaneously.
3. method according to claim 1, is characterized in that, described method also comprises:
After described newly-increased sanction is singly opened, described rfid system only adds up the production time, after cutting operation terminates, fills up production quantity.
4. method according to claim 1, is characterized in that, in cutting operation production run, described cutting card is swiped the card with equipment and is communicated with, after production terminates, described cutting card is left to lower procedure, brush operation sheet is produced successively, and statistics production time and production quantity comprise successively:
In cutter's program process, brush corresponding process information when operation starts on equipment, insert the card in equipment before production, produce and terminate card to extract, produce and terminate card to be singly left to lower procedure with sanction, brush operation sheet is produced successively;
Open and cut out after operation terminates, determine cut-parts quantity, mend and be registered in described rfid system;
Produce bag number flowing water according to subpackage detail and bind card image, being registered in system, statistics production data.
5. based on a production data statistical system for rfid system, it is characterized in that, described system comprises:
Manufacture order determination module, for being grouped into cutting by style information by the operation of cutting out single statistics output, determines production and processing list;
Cut out single Registration Module, for described production and processing individual palpation bed is segmented rear typing rfid system respectively, singly register as newly-increased sanction, be that the operation group of cutting associates with cutting card by group, described cutting card only circulates in cutting workshop;
Production data statistical module, in cutting operation production run, swipes the card described cutting card with equipment and is communicated with, and produce after terminating and described cutting card is left to lower procedure, brush operation sheet is produced successively, adds up production data successively.
6. system according to claim 5, is characterized in that, described manufacture order determination module also for registering SEWING SEQUENCE and cutting Workshop Production operation simultaneously in style information.
7. system according to claim 5, is characterized in that, described production data statistical module is also for after described newly-increased sanction is singly opened, and described rfid system only adds up the production time, after cutting operation terminates, fills up production quantity.
8. system according to claim 5, it is characterized in that, described production data statistical module is also in cutter's program process, on equipment, corresponding process information is brushed when operation starts, insert the card into before production in equipment, production terminates card to extract, and produce and terminate card to be singly left to lower procedure with sanction, brush operation sheet is produced successively; Open and cut out after operation terminates, determine cut-parts quantity, mend and be registered in described rfid system; Produce bag number flowing water according to subpackage detail and bind card image, being registered in system, statistics production time and production quantity.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201510092927.7A CN104657829A (en) | 2015-03-02 | 2015-03-02 | Production data statistical method and system based on RFID (radio frequency identification) system |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201510092927.7A CN104657829A (en) | 2015-03-02 | 2015-03-02 | Production data statistical method and system based on RFID (radio frequency identification) system |
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| CN201510092927.7A Pending CN104657829A (en) | 2015-03-02 | 2015-03-02 | Production data statistical method and system based on RFID (radio frequency identification) system |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106919154A (en) * | 2017-02-16 | 2017-07-04 | 远东服装（苏州）有限公司 | One kind cuts work flow technique |
| CN106919155A (en) * | 2017-02-16 | 2017-07-04 | 远东服装（苏州）有限公司 | A kind of method for quality control of workshop |
| CN107153856A (en) * | 2017-06-02 | 2017-09-12 | 天津市胜美服饰有限公司 | Clothing product line information processing method and device |
| CN107730081A (en) * | 2017-09-18 | 2018-02-23 | 中山益达服装有限公司 | A kind of data acquisition analysis method and system based on RFID technique |
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| US20050055255A1 (en) * | 2002-08-29 | 2005-03-10 | Soo Teo Puay | Method and system for analysing production of garments |
| CN1744106A (en) * | 2005-09-28 | 2006-03-08 | 广东溢达纺织有限公司 | Garment production tracking system utilizing radiofrequency identification |
| CN101017539A (en) * | 2006-02-06 | 2007-08-15 | Msc有限公司 | System and method for improved production using radio frequency identification devices |
| CN103892498A (en) * | 2012-12-28 | 2014-07-02 | 上海衣拿制衣设备有限公司 | Production system of light and textile industry clothing products |
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| US20050055255A1 (en) * | 2002-08-29 | 2005-03-10 | Soo Teo Puay | Method and system for analysing production of garments |
| CN1744106A (en) * | 2005-09-28 | 2006-03-08 | 广东溢达纺织有限公司 | Garment production tracking system utilizing radiofrequency identification |
| CN101017539A (en) * | 2006-02-06 | 2007-08-15 | Msc有限公司 | System and method for improved production using radio frequency identification devices |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106919154A (en) * | 2017-02-16 | 2017-07-04 | 远东服装（苏州）有限公司 | One kind cuts work flow technique |
| CN106919155A (en) * | 2017-02-16 | 2017-07-04 | 远东服装（苏州）有限公司 | A kind of method for quality control of workshop |
| CN107153856A (en) * | 2017-06-02 | 2017-09-12 | 天津市胜美服饰有限公司 | Clothing product line information processing method and device |
| CN107730081A (en) * | 2017-09-18 | 2018-02-23 | 中山益达服装有限公司 | A kind of data acquisition analysis method and system based on RFID technique |
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