CN204256483U - A kind of textile manufacturing automated management system - Google Patents
A kind of textile manufacturing automated management system Download PDFInfo
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- CN204256483U CN204256483U CN201420343691.0U CN201420343691U CN204256483U CN 204256483 U CN204256483 U CN 204256483U CN 201420343691 U CN201420343691 U CN 201420343691U CN 204256483 U CN204256483 U CN 204256483U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Abstract
The utility model discloses a kind of textile manufacturing automated management system, include delivery unit and administrative unit, delivery unit is provided with Yarn-spinning spindle and/or the Spool spindle of sequential, administrative unit includes the data read module of connection, data processing module and operational module, wherein, each Yarn-spinning spindle of delivery unit and/or Spool spindle are respectively arranged with the RFID tag module with self coded message, the RFID tag module of the corresponding above-mentioned specific Yarn-spinning spindle position of data read module and/or above-mentioned specific Spool spindle position is respectively arranged with a card reader, store to obtain the label information of each corresponding Yarn-spinning spindle and/or Spool spindle and work state information and to be sent to data processing module, analyze, process.The utility model can carry out spool location, quality on-line monitoring fast, real time inspection quality of spun yarn situation, is conducive to improving production automation level, reduces labor intensity, the automatic management of quality of spun yarn of raising labour productivity, realize.
Description
Technical field
The utility model relates to a kind of management system, belongs to textile manufacturing automatic management technical field, refers in particular to a kind of textile manufacturing automated management system.
Background technology
At present, in spun yarn production run, the associated components of certain spindle of spinning frame breaks down and can produce larger impact to quality of spun yarn, reviews and fixes a breakdown, will reduce product quality greatly if carry out quality of spun yarn not in time.But existing textile enterprise generally adopts artificial labelled mode to carry out checking and quality tracing for quality of spun yarn problem of reviewing, in this quality of spun yarn trace back process, require that worker is careful, compact, but still easily occur mistake.Meanwhile, need when spinning frame indicates spool to check one by one, too increase the stand-by time of bobbin-winding machine in the winder stage.Adopt this frame mode to check numerous spinning frames, need the cycle grown very much, detect frequency if increase, a large amount of workloads can be increased, be unfavorable for very much the production efficiency improving enterprise.
Meanwhile, in present stage spun yarn production run, if certain spindle associated components of spinning frame breaks down, cause this ingot spinning quality to go wrong, be difficult to by Timeliness coverage.Even if find that quality problems appear in certain pipe spun yarn by selective examination after spinning terminates, under current production model and flow process, also being difficult to what run down in time is which spinning frame spindle causes, and is therefore difficult to get rid of this fault as early as possible, thus causes a large amount of product qualities to go wrong.
On the other hand, Internet of Things is after computing machine, internet, and the another great scientific and technical innovation of information industry, is called as world information industry third wave.In recent years, in industries such as electric power, automobile, storage, logistics, Smart Homes, technology of Internet of things obtains flourish.No matter in which field, it is all that " net in " is realized between people and article, and instant messages exchanges, control and shared a kind of Intelligent Network Techniques by the information of " thing " through sensor collection, processor coding, communications, is connected with internet by the communication protocol of agreement again.In brief, be exactly that connection " thing " networks, allow people pass through a kind of new technology that " net " can control " thing ".Certainly, determining only identity to give " thing ", must radio frequency identification (RFID) and similar electronic label technology be relied on.By this, Internet of Things can realize three kinds of functions: Intelligent Recognition, locating and tracking and intelligent monitoring.
Therefore, how Internet of Things is combined with textile industry, realizes carrying out low cost, fast on-line checkingi to quality of spun yarn and omnidistance quality tracing is the target that textile industry is expected to realize.
Utility model content
The purpose of this utility model is to overcome shortcoming of the prior art with not enough, a kind of textile manufacturing automated management system is provided, this management system can realize low cost in spun yarn production run and on-line checkingi and omnidistance quality tracing fast, thus quality of spun yarn identification can be carried out when not affecting production process, feeding back and reviewing, within the shortest time, get rid of spinning frame mechanical fault, improve the quality of products.
Second object of the present utility model is the management method providing above-mentioned management system, easy to operate, detects in real time, track of the whole process.
In order to realize first object, the utility model realizes according to following technical scheme:
A kind of textile manufacturing automated management system, include delivery unit and administrative unit, described delivery unit is provided with Yarn-spinning spindle and/or the Spool spindle of sequential, described administrative unit includes the data read module of connection, data processing module and operational module, wherein, each Yarn-spinning spindle of above-mentioned delivery unit and/or Spool spindle are respectively arranged with the RFID tag module with self coded message, the RFID tag module of the corresponding above-mentioned specific Yarn-spinning spindle position of above-mentioned data read module and/or above-mentioned specific Spool spindle position is respectively arranged with a card reader, store to obtain the label information of each corresponding Yarn-spinning spindle and/or Spool spindle and work state information and to be sent to data processing module, analyze, process.
Further, described data read module includes GPIO general purpose I/O port, this GPIO general purpose I/O port is connected with card reader by serial ports, and this GPIO general purpose I/O port be connected with for RFID tag module auxiliary positioning scrambler, for show Yarn-spinning spindle and/or Spool spindle production status synchronizing signal contact, show contact and the alerting signal contact for sending Yarn-spinning spindle and/or Spool spindle failure alarms for the LED showing Yarn-spinning spindle and/or Spool spindle ingot number.
Further, described data processing module includes cpu central processing unit and data-carrier store, cpu central processing unit adopts embedded arm-Linux operating system, it is connected with above-mentioned GPIO general purpose I/O port, described cpu central processing unit by reading and analyze, each Yarn-spinning spindle of process and/or the label information of Spool spindle and work state information be stored in data-carrier store, and by a wifi module and cloud platform wireless connections, thus be integrated into a data center.
Further, described operational module includes LCD touch screen, LCD touch screen is connected with above-mentioned cpu central processing unit, for showing above-mentioned reading and analysis, each Yarn-spinning spindle of process and/or the label information of Spool spindle and work state information, convenient operation person real-time query Yarn-spinning spindle information and production data, and the condition of production can be reported in described supvr, supvr can also pass through LAN (Local Area Network) or other approach, monitors and inquire about above-mentioned data center data.
In order to realize second object, the utility model realizes according to following technical scheme:
The management method of above-mentioned textile manufacturing automated management system, each Yarn-spinning spindle of delivery unit and/or Spool spindle are respectively arranged with the RFID tag module with self coded message, the RFID tag module of each specific Yarn-spinning spindle position corresponding and/or each specific Spool spindle position is respectively arranged with a card reader, carries out storing to obtain the label information of each corresponding Yarn-spinning spindle and/or Spool spindle and work state information and to be sent to data processing module, analyze, processes.
Further, wifi module described in Spinning process data separate is sent to cloud platform, and is integrated into described data center, supvr can by LAN (Local Area Network) or other approach monitoring, data query center data and send relevant operational order.
Compared with prior art, its beneficial effect is the utility model:
1, the significantly lifting of spinning quality.The On-line Fault Detection more perfect, more intelligent for existing thin network connection equipment de-sign and quality tracing, can solve the problem of follow-up of quality and Quality Feedback, accurate find problem spindle effectively, so improve, reduction in the numbers of seconds, improve quality of spun yarn.
2, the significantly improvement of work situation.The enforcement of quality of spun yarn traceability system can reduce labor intensity effectively, reduction in the numbers of seconds, minimizing data is wasted, directly can find that there is the cop of quality problems fast, automatically the corresponding board of spinning frame and ingot position is traced back to, revolutionize traditional approach and find evening, the predicament that investigation is difficult, managerial personnel carry out tours of inspection again without Non-intermittent to each board, do not need to carry out night shift on duty yet, and mobile monitor can be carried out in any one place to the condition of production, grasp each board ruuning situation, such management mode, be transformed in order to " initiatively circular " from " passive investigation ", while reducing management difficulty, significantly improve management quality.
Generally speaking, the utility model can carry out spool location, quality on-line monitoring fast, real time inspection quality of spun yarn situation, is conducive to improving production automation level, reduces labor intensity, the automatic management of quality of spun yarn of raising labour productivity, realize.
In order to the utility model can be understood more clearly, illustrate below with reference to accompanying drawing and set forth embodiment of the present utility model.
Accompanying drawing explanation
Fig. 1 is anatomical connectivity block diagram of the present utility model.
Embodiment
As shown in Figure 1, textile manufacturing automated management system described in the utility model, include delivery unit and administrative unit, described delivery unit is provided with Yarn-spinning spindle and/or the Spool spindle of sequential, and described administrative unit includes the data read module of connection, data processing module and operational module.
Each Yarn-spinning spindle of above-mentioned delivery unit and/or Spool spindle are respectively arranged with the RFID tag with self coded message; The RFID tag of above-mentioned data read module each specific Yarn-spinning spindle corresponding and/or Spool spindle is respectively arranged with a card reader, carries out storing to obtain the label information of each corresponding Yarn-spinning spindle and/or Spool spindle and work state information and to be sent to data processing module, analyze, processes.
As the preferred version of the present embodiment, limit as follows further to technique scheme below:
Described data read module includes GPIO general purpose I/O port, this GPIO general purpose I/O port is connected with card reader by serial ports, and this GPIO general purpose I/O port be connected with for RFID tag auxiliary positioning scrambler, for show Yarn-spinning spindle and/or Spool spindle production status synchronizing signal contact, show contact and the alerting signal contact for sending Yarn-spinning spindle and/or Spool spindle failure alarms for the LED showing Yarn-spinning spindle and/or Spool spindle ingot number.
Described data processing module includes cpu central processing unit and data-carrier store, cpu central processing unit adopts embedded arm-Linux operating system, it is bi-directionally connected with above-mentioned GPIO general purpose I/O port and data-carrier store respectively, and by a wifi module and cloud platform wireless connections, thus be integrated into a data center.
Described operational module includes LCD touch screen, and LCD touch screen is connected with above-mentioned cpu central processing unit.
The utility model also has a set of quality tracing management system, comprises quality testing subsystem, expert decision-making subsystem, information inquiry subsystem.Quality testing subsystem includes fault feedback, information acquisition, data transmission and control module, completes bobbin-winding machine fault spindle and automatically identifies and automatically to identify with spinning frame fault spindle; Expert decision-making subsystem completes information excavating and finish message, provides decision information; Information inquiry subsystem includes real-time query, classified inquiry and information comparison, completes all kinds of inquiry request of all information.
Each Yarn-spinning spindle of delivery unit and/or Spool spindle are respectively arranged with the RFID tag module with self coded message by the utility model, the RFID tag module of each specific Yarn-spinning spindle position corresponding and/or each specific Spool spindle position is respectively arranged with a card reader, store to obtain the label information of each corresponding Yarn-spinning spindle and/or Spool spindle and work state information and to be sent to data processing module, analyze, process, simultaneously, wifi module described in Spinning process data separate is sent to cloud platform, and be integrated into described data center, supvr can by LAN (Local Area Network) or the monitoring of other approach, the data at data query center and send relevant operational order.The utility model is by reading the information of each RFID tag, the duty of each Yarn-spinning spindle and/or Spool spindle can be understood in real time, spool location, quality on-line monitoring can be carried out fast, real time inspection quality of spun yarn situation, is conducive to improving production automation level, reduces labor intensity, the automatic management of quality of spun yarn of raising labour productivity, realize.
The utility model is not limited to above-mentioned embodiment, if do not depart from spirit and scope of the present utility model to various change of the present utility model or modification, if these are changed and modification belongs within claim of the present utility model and equivalent technologies scope, then the utility model is also intended to comprise these change and modification.
Claims (4)
1. a textile manufacturing automated management system, include delivery unit and administrative unit, described delivery unit is provided with Yarn-spinning spindle and/or the Spool spindle of sequential, it is characterized in that: described administrative unit includes the data read module of connection, data processing module and operational module, wherein, each Yarn-spinning spindle of above-mentioned delivery unit and/or Spool spindle are respectively arranged with the RFID tag module with self coded message, the RFID tag module of the corresponding above-mentioned Yarn-spinning spindle position of above-mentioned data read module and/or above-mentioned Spool spindle position is respectively arranged with a card reader, store to obtain the label information of each corresponding Yarn-spinning spindle and/or Spool spindle and work state information and to be sent to data processing module, analyze, process.
2. a kind of textile manufacturing automated management system according to claim 1, it is characterized in that: described data read module includes GPIO general purpose I/O port, this GPIO general purpose I/O port is connected with card reader by serial ports, and this GPIO general purpose I/O port is connected with the scrambler for RFID tag module auxiliary positioning, for showing the synchronizing signal contact of Yarn-spinning spindle and/or Spool spindle production status, LED for showing Yarn-spinning spindle and/or Spool spindle ingot number shows contact and the alerting signal contact for sending Yarn-spinning spindle and/or Spool spindle failure alarms.
3. a kind of textile manufacturing automated management system according to claim 2, it is characterized in that: described data processing module includes cpu central processing unit and data-carrier store, cpu central processing unit adopts embedded arm-Linux operating system, it is connected with above-mentioned GPIO general purpose I/O port, described cpu central processing unit by reading and analyze, each Yarn-spinning spindle of process and/or the label information of Spool spindle and work state information be stored in data-carrier store, and by a wifi module and cloud platform wireless connections, thus be integrated into a data center.
4. a kind of textile manufacturing automated management system according to claim 3, it is characterized in that: described operational module includes LCD touch screen, LCD touch screen is connected with above-mentioned cpu central processing unit, for showing above-mentioned reading and analysis, each Yarn-spinning spindle of process and/or the label information of Spool spindle and work state information, convenient operation person real-time query Yarn-spinning spindle information and production data, and the condition of production can be reported in described supvr, supvr can also pass through LAN (Local Area Network) or other approach, monitors and inquire about above-mentioned data center data.
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| CN201420343691.0U CN204256483U (en) | 2014-06-25 | 2014-06-25 | A kind of textile manufacturing automated management system |
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| CN201420343691.0U CN204256483U (en) | 2014-06-25 | 2014-06-25 | A kind of textile manufacturing automated management system |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104049615A (en) * | 2014-06-25 | 2014-09-17 | 湛江中湛纺织有限公司 | Textile production automated management system and management method thereof |
| CN105734737A (en) * | 2016-03-01 | 2016-07-06 | 西安同锐自动化控制技术有限公司 | Single spindle on-line monitoring system of spinning frame and using method thereof |
| CN107168263A (en) * | 2017-06-16 | 2017-09-15 | 江南大学 | A kind of knitting MES Production-Plan and scheduling methods excavated based on big data |
| CN107966964A (en) * | 2016-10-19 | 2018-04-27 | 村田机械株式会社 | Management system of spinning and spinning management method |
| CN108861860A (en) * | 2018-05-18 | 2018-11-23 | 江南大学 | A kind of system and method for detection pipe yarn quality |
| CN112853560A (en) * | 2020-12-31 | 2021-05-28 | 盐城师范学院 | Global process sharing control system and method based on ring spinning yarn quality |
-
2014
- 2014-06-25 CN CN201420343691.0U patent/CN204256483U/en active Active
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104049615A (en) * | 2014-06-25 | 2014-09-17 | 湛江中湛纺织有限公司 | Textile production automated management system and management method thereof |
| CN105734737A (en) * | 2016-03-01 | 2016-07-06 | 西安同锐自动化控制技术有限公司 | Single spindle on-line monitoring system of spinning frame and using method thereof |
| CN107966964A (en) * | 2016-10-19 | 2018-04-27 | 村田机械株式会社 | Management system of spinning and spinning management method |
| CN107966964B (en) * | 2016-10-19 | 2022-07-19 | 村田机械株式会社 | Spinning management system and spinning management method |
| CN107168263A (en) * | 2017-06-16 | 2017-09-15 | 江南大学 | A kind of knitting MES Production-Plan and scheduling methods excavated based on big data |
| CN108861860A (en) * | 2018-05-18 | 2018-11-23 | 江南大学 | A kind of system and method for detection pipe yarn quality |
| CN108861860B (en) * | 2018-05-18 | 2020-03-06 | 江南大学 | System and method for detecting quality of spun yarn bobbin |
| CN112853560A (en) * | 2020-12-31 | 2021-05-28 | 盐城师范学院 | Global process sharing control system and method based on ring spinning yarn quality |
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