CN105734737A - Single spindle on-line monitoring system of spinning frame and using method thereof - Google Patents
Single spindle on-line monitoring system of spinning frame and using method thereof Download PDFInfo
- Publication number
- CN105734737A CN105734737A CN201610114660.1A CN201610114660A CN105734737A CN 105734737 A CN105734737 A CN 105734737A CN 201610114660 A CN201610114660 A CN 201610114660A CN 105734737 A CN105734737 A CN 105734737A
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- China
- Prior art keywords
- spinning frame
- ingot
- data
- monitoring system
- line monitoring
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01H—SPINNING OR TWISTING
- D01H13/00—Other common constructional features, details or accessories
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01H—SPINNING OR TWISTING
- D01H13/00—Other common constructional features, details or accessories
- D01H13/14—Warning or safety devices, e.g. automatic fault detectors, stop motions ; Monitoring the entanglement of slivers in drafting arrangements
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Textile Engineering (AREA)
- Spinning Or Twisting Of Yarns (AREA)
Abstract
The invention relates to the technical field of monitoring of the operation state of spindles of a spinning frame during fine yarn spinning, and particularly discloses a single spindle on-line monitoring system of a spinning frame and a using method thereof. The single spindle on-line monitoring system of the spinning frame comprises multiple spindle speed collecting plates, and the spindle speed collecting plates are connected with a data analysis plate located inside an electronic control box through a special cable; the data analysis plate is connected with a touch screen which is connected with a server through a wireless router; the data analysis plate is further connected with a current transformer, a roller sensor, a doffing sensor and an alarm light; the server is of a B/S structure or C/S structure to perform data communication with a terminal, and the terminal is a browser in the B/S structure or a client side in the C/S structure or mobile phone APP. The single spindle on-line monitoring system of the spinning frame has the advantages that networking is easy and convenient, and a production manager can check real-time data and historic data of a workshop by having access to the server, so that data sharing is achieved.
Description
Technical field
The present invention relates to the monitoring technical field of spinning frame spindle running status in spun yarn fabrication processes, particularly relate to a kind of spinning frame list ingot on-line monitoring system and using method thereof.
Background technology
Spinning process is an important procedure in fabrication processes in resultant yarn, and the quality of spun yarn determines the quality of resultant yarn, spinning process consumption number determine the cost of weaving, end breakage rate during spun yarn thousand ingot is the important indicator of enterprise's examination.The major responsibility of spinning frame spinner checks and processes broken yarn exactly, consumes spinner's most of time and patrols and examines in workshop exactly, particularly spins spinning some dark colors, due to the color of spinning frame body very close to, then just more in the time that process of patrolling and examining consumes.
Arising at the historic moment to solve this problem spinning frame spindle monitoring device, it can monitor spinning frame spindle running status in time, out by alarm indicator simultaneously.Can quickly processing broken yarn by its spinner, management personnel, also for feedack, optimize spinning process, and reasonable arrangement is kept off a car and maintenance project.But existing monitoring device does not have networking or networking to cross and simply, is difficult to meet the requirement that big data process, not easily realizes data sharing.
Summary of the invention
It is an object of the invention to provide a kind of spinning frame list ingot on-line monitoring system and using method thereof, networking is simple and convenient, and production manager can pass through to access real time data and the historical data in server real time inspection workshop, it is achieved data sharing.
To achieve these goals, present invention employs following technical scheme: spinning frame list ingot on-line monitoring system, including polylith ingot speed collection plate, described polylith ingot speed collection plate is connected with the data analysis plate being positioned at electric-controlled box by client cables；Described data analysis plate is connected with touch screen；Described touch screen is connected with server by wireless router；
Described data analysis plate is also associated with current transformer, roller sensor, the sensor that doffs, alarm lamp；
Described server adopts B/S structure or C/S structure and terminal to carry out data communication, and described terminal is the client in the browser in B/S structure, C/S structure or mobile phone A PP.
Wherein, described every piece of ingot speed collection plate is all connected with 6 sensors.
Wherein, the rotating speed of described every piece of ingot speed collection plate 6 spindles of monitoring.
Wherein, described covers disposed on sensor has display lamp.
The method using described spinning frame list ingot on-line monitoring system, including below scheme:
S1: be contained on ring rail of spinning machine by ingot speed collection plate, ingot speed collection plate monitors the rotating speed of each spindle, if spindle has fault, the display lamp on sensor will be lighted, and the result of collection is uploaded to the data analysis plate being contained in electric-controlled box by ingot speed collection plate simultaneously；
S2: the data receiving spindle are analyzed, arrange by data analysis plate, then result is uploaded to the touch screen of this spinning frame, touch screen display spindle monitored results；
S3: data are passed to the server in network by touch screen by WIFI, server processes transmitting the data come up.
The beneficial effects of the present invention is: data analysis plate has efficiency detection function, power consumption is how many to allow manager constantly know.
Touch screen has good man machine interface, and no matter allow is spinner or technique person, or manager obtains oneself required data in time.
Adopting WiFi communication mode between server and spinning frame, networking is simple and convenient, meets Internet network standard, processes for follow-up substantial amounts of data and takes a firm foundation.
Terminal can be the browser in B/S or C/S structure or client, it is also possible to is mobile phone A PP etc.；And this network meets Internet standard, it is easy to composition LAN or wide area network.
Data base adopts routine data storehouse, it is easy to realize data sharing with Third party system.
Accompanying drawing explanation
In order to be illustrated more clearly that embodiment of the present invention technical scheme, below the accompanying drawing used required during embodiment is described is briefly described, apparently, accompanying drawing in the following describes is only that the present invention is in order to be illustrated more clearly that the embodiment of the present invention or technical scheme of the prior art, below the accompanying drawing used required in p-embodiment or description of the prior art is briefly described, for those of ordinary skill in the art, under the premise not paying creative work, it is also possible to obtain other accompanying drawing according to these accompanying drawings.
Fig. 1 is the structural representation of the present invention；
Fig. 2 is the spinning frame monitoring part-structure schematic diagram of the present invention；
Fig. 3 is the network architecture schematic diagram of the present invention.
Detailed description of the invention
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is clearly and completely described, it is clear that described embodiment is only a part of embodiment of the present invention, rather than whole embodiments.Based on the embodiment in the present invention, the every other embodiment that those of ordinary skill in the art obtain under not making creative work premise, broadly fall into the scope of protection of the invention.
Spinning frame list ingot on-line monitoring system as shown in Fig. 1～2, including polylith ingot speed collection plate, described polylith ingot speed collection plate is connected with the data analysis plate being positioned at electric-controlled box by client cables；Described data analysis plate is connected with touch screen, and described touch screen is connected with server by wireless router.
Described every piece of ingot speed collection plate is all connected with 6 sensors, the rotating speed of every block of ingot speed collection plate 6 spindles of monitoring, and be connected between polylith collection plate the detection covered whole spindles by client cables, is finally connected with the data analysis plate in electric-controlled box.
Described data analysis plate is also associated with current transformer, roller sensor, the sensor that doffs, alarm lamp, data analysis plate receives the data of ingot speed collection plate on the one hand, on the other hand by each Sensor monitoring energy consumption, roller speed, action etc. of doffing, equipment is comprehensively monitored, finally result by touch screen and alarm lamp show.
The network architecture as shown in Figure 3, touch screen receives the data that electric-controlled box sends, end breakage rate, yield, order of classes or grades at school, the twist, warning spindle number etc. data during the display broken end number of spinning frame, thousand ingots on the one hand；It is connected with wireless router by WIFI on the other hand, thus spinning frame data access network.
Server in network can obtain the service data in each touch screen, is stored in data base.So, other terminal just can consult the running status of the whole spinning frame in workshop by accessing server.Terminal can be the browser in B/S or C/S structure or client, it is also possible to is mobile phone A PP etc..
And this network meets Internet standard, it is easy to composition LAN or wide area network.
Data base adopts routine data storehouse, it is easy to realize data sharing with Third party system.
Being contained on ring rail of spinning machine ingot speed collection plate and monitor each spindle, if out of order, the display lamp on sensor will be lighted, and the result of collection is uploaded and is contained in electric-controlled box data analysis plate by ingot speed collection plate simultaneously；The data receiving spindle are analyzed, arrange by data analysis plate, then result are uploaded to the touch screen of this spinning frame, touch screen display spindle monitored results；Simultaneously data are passed to the server (in machine room) in network by touch screen by WIFI, and the data that transmission comes up are processed by server.
Production manager can be passed through terminal (such as browser or mobile phone A PP) and access server, checks real time data and the historical data in workshop.
The foregoing is only presently preferred embodiments of the present invention, not in order to limit the present invention, all within the spirit and principles in the present invention, any amendment of making, equivalent replacement, improvement etc., should be included within protection scope of the present invention.
Claims (5)
1. spinning frame list ingot on-line monitoring system, including polylith ingot speed collection plate, described polylith ingot speed collection plate is connected with the data analysis plate being positioned at electric-controlled box by client cables；Described data analysis plate is connected with touch screen, it is characterised in that:
Described touch screen is connected with server by wireless router；
Described data analysis plate is also associated with current transformer, roller sensor, the sensor that doffs, alarm lamp；
Described server adopts B/S structure or C/S structure and terminal to carry out data communication, and described terminal is the client in the browser in B/S structure, C/S structure or mobile phone A PP.
2. spinning frame list ingot on-line monitoring system according to claim 1, it is characterised in that: described every piece of ingot speed collection plate is all connected with 6 sensors.
3. spinning frame list ingot on-line monitoring system according to claim 1, it is characterised in that: the rotating speed of described every piece of ingot speed collection plate 6 spindles of monitoring.
4. spinning frame list ingot on-line monitoring system according to claim 1, it is characterised in that: described covers disposed on sensor has display lamp.
5. use the method for spinning frame list ingot on-line monitoring system described in claim 1, it is characterised in that include below scheme:
S1: ingot speed collection plate is contained on ring rail of spinning machine, ingot speed collection plate monitors the rotating speed of each spindle, if spindle rotating speed is abnormal, the display lamp on sensor will be lighted, and the result of collection is uploaded to the data analysis plate being contained in electric-controlled box by ingot speed collection plate simultaneously；
S2: the data receiving spindle are analyzed, arrange by data analysis plate, then result is uploaded to the touch screen of this spinning frame, touch screen display spindle monitored results；
S3: data are passed to the server in network by touch screen by WIFI, server processes transmitting the data come up.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610114660.1A CN105734737A (en) | 2016-03-01 | 2016-03-01 | Single spindle on-line monitoring system of spinning frame and using method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610114660.1A CN105734737A (en) | 2016-03-01 | 2016-03-01 | Single spindle on-line monitoring system of spinning frame and using method thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN105734737A true CN105734737A (en) | 2016-07-06 |
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| CN201610114660.1A Pending CN105734737A (en) | 2016-03-01 | 2016-03-01 | Single spindle on-line monitoring system of spinning frame and using method thereof |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106087154A (en) * | 2016-08-24 | 2016-11-09 | 宁夏如意科技时尚产业有限公司 | A kind of problem spindle alignment system for spinning frame and method |
| CN107675308A (en) * | 2017-10-26 | 2018-02-09 | 经纬纺织机械股份有限公司 | A kind of single ingot monitor control system based on PLC |
| CN109610056A (en) * | 2018-12-10 | 2019-04-12 | 江南大学 | A kind of ring throstle Internet of Things production control and management system |
| CN110070288A (en) * | 2019-04-19 | 2019-07-30 | 上海电气集团股份有限公司 | A kind of on-line monitoring for spinning machine and production management system and method |
| CN110952180A (en) * | 2019-12-23 | 2020-04-03 | 无锡物联网创新中心有限公司 | Spinning frame single spindle on-line measuring system |
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| CN104328547A (en) * | 2014-11-20 | 2015-02-04 | 经纬纺织机械股份有限公司 | Online monitoring management device of spinning frame |
| CN204256483U (en) * | 2014-06-25 | 2015-04-08 | 湛江中湛纺织有限公司 | A kind of textile manufacturing automated management system |
| CN204287922U (en) * | 2014-11-07 | 2015-04-22 | 西安越度机电科技有限公司 | A kind of twisting machine wireless supervisory control system |
| CN104862835A (en) * | 2015-06-11 | 2015-08-26 | 上海跃立机电有限公司 | Real-time monitoring system of ring spinning frame |
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2016
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| JPH05247745A (en) * | 1992-03-03 | 1993-09-24 | Kondo Bousekishiyo:Kk | Notification system for in-plant abnormal situation |
| CN204256483U (en) * | 2014-06-25 | 2015-04-08 | 湛江中湛纺织有限公司 | A kind of textile manufacturing automated management system |
| CN104267672A (en) * | 2014-09-02 | 2015-01-07 | 吴江华宏软件有限公司 | Automatic fault detection and data acquisition early warning system of textile two-for-one twister |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106087154A (en) * | 2016-08-24 | 2016-11-09 | 宁夏如意科技时尚产业有限公司 | A kind of problem spindle alignment system for spinning frame and method |
| CN107675308A (en) * | 2017-10-26 | 2018-02-09 | 经纬纺织机械股份有限公司 | A kind of single ingot monitor control system based on PLC |
| CN109610056A (en) * | 2018-12-10 | 2019-04-12 | 江南大学 | A kind of ring throstle Internet of Things production control and management system |
| CN109610056B (en) * | 2018-12-10 | 2021-07-06 | 江南大学 | Internet of things production monitoring management system for ring spinning frame |
| CN110070288A (en) * | 2019-04-19 | 2019-07-30 | 上海电气集团股份有限公司 | A kind of on-line monitoring for spinning machine and production management system and method |
| CN110952180A (en) * | 2019-12-23 | 2020-04-03 | 无锡物联网创新中心有限公司 | Spinning frame single spindle on-line measuring system |
| WO2021128625A1 (en) * | 2019-12-23 | 2021-07-01 | 无锡物联网创新中心有限公司 | Single spindle on-line detection system for spinning frame |
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| Date | Code | Title | Description |
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| C06 | Publication | ||
| PB01 | Publication | ||
| CB03 | Change of inventor or designer information |
Inventor after: Wang Yongshe Inventor after: Yuan Jingtao Inventor before: Wang Yongshe |
|
| COR | Change of bibliographic data | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20160706 |
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| RJ01 | Rejection of invention patent application after publication |