CN110070288A - A kind of on-line monitoring for spinning machine and production management system and method - Google Patents
A kind of on-line monitoring for spinning machine and production management system and method Download PDFInfo
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- CN110070288A CN110070288A CN201910319627.6A CN201910319627A CN110070288A CN 110070288 A CN110070288 A CN 110070288A CN 201910319627 A CN201910319627 A CN 201910319627A CN 110070288 A CN110070288 A CN 110070288A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 171
- 238000009987 spinning Methods 0.000 title claims abstract description 136
- 238000012544 monitoring process Methods 0.000 title claims abstract description 135
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- 238000007726 management method Methods 0.000 claims abstract description 89
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- 239000004744 fabric Substances 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 230000006870 function Effects 0.000 description 1
- 230000004927 fusion Effects 0.000 description 1
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Abstract
The present invention relates to intelligent O&M technical field more particularly to a kind of on-line monitoring for spinning machine and production management system and methods, are used to obtain the real-time production data of spinning machine including an intelligent terminal；One data resolution module is to receive real-time production data, and creation data after being parsed to real-time production data；One remote monitoring module to monitor parsing after creation data；The remote monitoring platform of one spinning machine, spinning machine remote monitoring platform connects the remote monitoring platform that intelligent terminal sends real-time production data to spinning machine by the Internet transport protocol, calculating is parsed and counted to real time data.Above-mentioned technical proposal the utility model has the advantages that realizing to the real time monitoring of spinning machine operation conditions and supporting the production management and personal management at spinning scene, realize the remote data storage, real time monitoring and production management of the more factories in spinning industry strange land, the intelligent O&M for being conducive to improve spinning machine industry is horizontal, improves product quality.
Description
Technical field
The present invention relates to intelligent O&M technical field more particularly to a kind of on-line monitorings and production management for spinning machine
System and method.
Background technique
Textile clothing industry is in the national economic development in China always in occupation of critical role, cotton yarn, cotton, lint, silk
Fabric, chemical fibre, clothes Isoquant rank first in the world, and Clothing Export also remains No. 1 in the world for many years.Spinning
The working condition of core equipment of the machine as textile industry, spinning machine has a major impact the economical operation of cotton mill.
In recent years, textile manufacturing online monitoring system in the market gradually increases.There is the full-range production process prison of spinning
Control system from scutching cotton to winder, it can be achieved that produce the data acquisition and processing (DAP) of overall process；Also have just for the single typical case such as spun yarn
The monitoring processing system of production process.But the intelligent level of textile industry is integrally relatively low, and China still has 90% or more at present
Spinning equipment not yet installs the online monitoring systems such as production, the energy, quality.As the proposition of industrial 4.0 concepts, two change fusion
It promotes and the increased pressure of cost of labor, the importance of process of textile production monitoring system is increasingly prominent.
Therefore need it is a kind of be able to solve the horizontal universal lower problem of spinning machine industry intelligence O&M, pass through intelligent end
End and spinning machine remote monitoring platform two large divisions realize remote data storage, the real time monitoring of the more factories in spinning industry strange land
And production management.
Summary of the invention
In view of the problems of the existing technology and drawback, it is proposed that a kind of on-line monitoring and production management for spinning machine
System.
Specific technical solution is as follows:
A kind of on-line monitoring and production management system for spinning machine, including:
One intelligent terminal, the intelligent terminal are used to obtain the real-time production data of the spinning machine；
One data resolution module, the data resolution module to receive the real-time production data, and to it is described in real time
Creation data after creation data is parsed；
One remote monitoring module, the remote monitoring module is to monitor creation data after the parsing；
The remote monitoring platform of one spinning machine, the spinning machine remote monitoring platform connect the intelligent terminal；
It is long-range to the spinning machine that the intelligent terminal by the Internet transport protocol sends the real-time production data
Monitor supervision platform, the real time data being parsed and be counted calculating, realize remote data storage and real time monitoring and
Production management.
Further, the remote monitoring platform of the spinning machine includes:
One data processing module, the data processing module is to carry out data processing to creation data after the parsing；
One data memory module, the data memory module connect the data processing module, described real-time to store
Creation data after creation data and the parsing.
Further, the remote monitoring module includes:
One real time monitoring unit, the real time monitoring unit are used to be handled to obtain according to creation data after the parsing described
The real-time production target of spinning machine, to monitor in real time to the real-time production target, the real time monitoring unit will be described
Real-time production target, which is sent in the data memory module, to be saved；
One alarm unit, the alarm unit be used for by creation data after the parsing and preset standard production data into
Row compares, and exports corresponding warning message according to comparison result；
One statement analysis unit, to analyze the historical data of the real-time production target and generate a statistical report form；
One production configuration unit, is managed the configurations information of the spinning machine to be supplied to operator,
After the operator changes the configurations information, the remote monitoring platform passes through the configurations information described
Intelligent terminal is sent to the spinning machine.
It further, include multiple in creation data after the parsing each other with the subdata of corresponding relationship.
Further, the remote monitoring module further include:
One decision-making treatment unit, according to creation data after the parsing, to the corresponding relationship between each subdata
It is analyzed, and generates Adjusted Option based on the analysis results and export, so that operator is adjusted the spinning machine.
Further, the Adjusted Option includes:
The adjustment suggestion that the configurations information of the spinning machine is adjusted；And/or
The reparation suggestion that the failure problems of the spinning machine are repaired.
Further, the warning message includes: spindle weak twist；And/or
Spindle broken end.
Further, the on-line monitoring of the spinning machine and production management system be suitable for multiple plant areas on-line monitoring and
Production management.
A kind of on-line monitoring for spinning machine and production management method, applied to described in any of the above one for spinning
The on-line monitoring and production management system of yarn machine, specifically includes the following steps:
Step S1, the on-line monitoring obtain the real-time production data of the spinning machine with production management system；
Step S2, the on-line monitoring export the real-time production number by the Internet transport protocol with production management system
According to；
Step S3, the on-line monitoring and production management system parse after obtaining parsing the real-time production data
Creation data；
Step S4, the on-line monitoring and production management system are monitored creation data after the parsing.
It further, further include being carried out to creation data after the real-time production data and the parsing in the step S2
Storage.
Further, the step S3 is specifically included:
Step S31, the on-line monitoring and production management system handle to obtain described according to creation data after the parsing
The real-time production target of spinning machine, to be monitored in real time to the real-time production target；
Step S32, the on-line monitoring analyze historical data and the life of the real-time production target with production management system
At statistical report form.
Further, the step S3 further include:
The on-line monitoring and production management system are according to creation data after the parsing, between each subdata
Corresponding relationship analyzed, and generate Adjusted Option and export based on the analysis results, so that operator is to the spinning machine
It is adjusted.
Further, the Adjusted Option includes:
The adjustment suggestion that the configurations information of the spinning machine is adjusted；And/or
The reparation suggestion that the failure problems of the spinning machine are repaired.
Further, the step S3 further include:
The on-line monitoring and production management system by creation data after the parsing and preset standard production data into
Row compares, and exports corresponding warning message according to comparison result.
Further, the warning message includes: spindle weak twist；And/or
Spindle broken end.
Further, the on-line monitoring of the spinning machine and production management method be suitable for multiple plant areas on-line monitoring and
Production management.
Above-mentioned technical proposal the utility model has the advantages that
The real-time production data that spinning machine control system acquisition is obtained by intelligent terminal, by the Internet transport protocol
Spinning machine remote monitoring platform is reached, data are parsed and counted calculating using the data resolution module on platform, remotely
Monitoring software reads the data after parsing, realizes to the real time monitoring of spinning machine operation conditions, historical statement analysis, intelligent decision
Etc. functions, monitoring software simultaneously support spinning scene production management and personal management, realize the more factories in spinning industry strange land
Remote data storage, real time monitoring and production management, the intelligent O&M for being conducive to improve spinning machine industry is horizontal, formulates unification
Industry O&M standard improves product quality.
Detailed description of the invention
Fig. 1 is a kind of on-line monitoring for spinning machine provided by the invention and production management system figure；
Fig. 2 is a kind of on-line monitoring for spinning machine provided by the invention and production management system practical application figure；
Fig. 3 is the flow chart of a kind of on-line monitoring for spinning machine provided by the invention and production management method；
Fig. 4 is a kind of on-line monitoring and production management system for spinning machine provided by the invention to producing number after parsing
According to the flow chart handled.
1, spinning machine；2, intelligent terminal；3, remote monitoring platform；31, data processing module；32, data memory module；4,
Data resolution module；5, remote monitoring module；51, unit is monitored in real time；52, alarm unit；53, statement analysis unit；54, raw
Produce configuration unit；55, decision-making treatment unit.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, those of ordinary skill in the art without creative labor it is obtained it is all its
His embodiment, shall fall within the protection scope of the present invention.
It should be noted that in the absence of conflict, the feature in embodiment and embodiment in the present invention can phase
Mutually combination.
The present invention will be further explained below with reference to the attached drawings and specific examples, but not as the limitation of the invention.
A kind of on-line monitoring and production management system for spinning machine, as shown in Figure 1, including:
One intelligent terminal 2, intelligent terminal 2 are used to obtain the real-time production data of spinning machine 1；
One data resolution module 4, data resolution module 4 to receive real-time production data, and to real-time production data into
Creation data after row is parsed；
One remote monitoring module 5, remote monitoring module 5 to monitor parsing after creation data；
The remote monitoring platform 3 of one spinning machine, spinning machine remote monitoring platform 3 connect intelligent terminal 2；
Intelligent terminal 2 sends the remote monitoring platform 3 of real-time production data to spinning machine by the Internet transport protocol, uses
Calculating is parsed and counted to real time data, remote data storage and real time monitoring and production management are realized.
In above-mentioned technical proposal, the real-time production data of spinning machine 1 is obtained by intelligent terminal 2, parses mould using data
Block 4 receives the real-time production data, and creation data after being parsed to real-time production data, while with remote
Creation data after the monitoring parsing of range monitoring module 5, is carried out data transmission by the Internet transport protocol, realizes real-time production data
Storage and spinning machine work real time monitoring, the intelligent O&M for improving entire spinning machine industry is horizontal, is spinning industry system
Unified industry O&M standard is determined, has further standardized spinning machine production management, improved the quality of product.
As preferred embodiment, the remote monitoring platform 3 of spinning machine includes:
One data processing module 31, data processing module 31 is to carry out data processing to creation data after parsing；
One data memory module 32, data memory module 32 connect data processing module 31, to store production number in real time
According to creation data after the parsing.
In above-mentioned technical proposal, by data processing module 31 will to after parsing creation data carry out data processing,
It realizes treated data call, and produces number after storing real-time production data and the parsing using data memory module 32
According to realizing on-line monitoring and the production management of spinning machine, the intelligent O&M for improving entire spinning industry is horizontal, has pushed spinning
The further development of yarn industry.
As preferred embodiment, remote monitoring module 5 includes:
One real time monitoring unit 51, real time monitoring unit 51 according to creation data after parsing for handling to obtain spinning machine
Real-time production target, to monitor in real time to real-time production target, real-time production target is sent to by real time monitoring unit 51
It is saved in data memory module 32；
One alarm unit 52, alarm unit 52 compare for creation data after parsing with preset standard production data
It is right, and corresponding warning message is exported according to comparison result；
One statement analysis unit 53, to analyze the historical data of real-time production target and generate a statistical report form；
One production configuration unit 54, is managed the configurations information of spinning machine to be supplied to operator, grasps
After making personnel's change configurations information, configurations information is sent to spinning machine by intelligent terminal 2 by remote monitoring platform 3
1。
In above-mentioned technical proposal, is realized by real time monitoring unit 51 and the real-time production target of spinning machine 1 is carried out in real time
Monitoring, creation data after parsing is compared with preset standard production data using alarm unit 52, and is tied according to comparing
Fruit exports corresponding warning message, is analyzed by historical data of the statement analysis unit 53 to the real-time production target of spinning machine
Processing generates statistical report form and realizes equipment operation condition management, realizes 1 basis production letter of spinning machine by production configuration unit 54
The configuration of breath realizes the remote data storage, real time monitoring and production management of the more factories in spinning industry strange land, is conducive to improve and spin
The intelligent O&M level of yarn machine industry increases production efficiency.
Further, spinning machine real time monitoring unit 51 by parsing after creation data realize to workshop level, device level,
Spindle grade data are monitored in real time, the production targets such as production efficiency, ingot speed, real-time yield of monitoring site, and interface is not by
Same color indicates the different conditions of spinning machine, spindle, the warning messages such as page real-time prompting spindle broken end, spindle weak twist.
Wherein, spinning machine statement analysis unit 53 carries out data analysis by the historical data to record, generates to vehicle
Between, equipment, teams and groups, personnel production status statistical report form, by report it can be seen that the machining status comparison of every machine, no
With the comparison of worker's production efficiency, personnel performance's management and equipment operation condition management are realized.
Wherein, spinning machine production configuration unit 54 can the personnel of progress arrange an order according to class and grade management, manufacturing parameter setting, personal management,
The personnel of each shift in some cycles can be set in device parameter configuration and the setting of some basic informations, personnel's management of arranging an order according to class and grade
It arranges and each operative employee needs responsible spinning machine within oneself working time.
It include multiple subdatas each other with corresponding relationship in creation data after parsing as preferred embodiment,
Remote monitoring module 5 further include:
One decision-making treatment unit 55, according to creation data after parsing, to the corresponding relationship between each subdata into
Row analysis, and generate Adjusted Option based on the analysis results and export, so that operator is adjusted the spinning machine.
In above-mentioned technical proposal, by creation data after parsing it is multiple each other with corresponding relationship subdatas into
Row analysis is adjusted suggestion with decision-making treatment unit 55, realizes the adjustment to spinning machine 1.Specifically, being breaked end by spindle
It is analyzed with the corresponding relationship of ingot speed, provides the setting of spindle ingot speed and suggest, improved the quality of production to reduce the broken end number of spindle, pass through
The corresponding relationship analysis of workshop appliance arrangement and spindle broken end, calculates the optimal sequence and route for repairing current broken end spindle, mentions
Response speed of the high execute-in-place work to broken end spindle.
As preferred embodiment, Adjusted Option includes:
The adjustment suggestion that the configurations information of spinning machine is adjusted；And/or
The reparation suggestion that the failure problems of spinning machine are repaired.
In above-mentioned technical proposal, the Adjusted Option provided by decision-making treatment unit, in a sense instead of artificial
The operation problem for handling spinning machine, has liberated manpower, has improved the production level of textile mills, further, improved entire spinning
The intelligent O&M of yarn industry is horizontal.
As preferred embodiment, warning message includes: spindle weak twist, spindle broken end.
In above-mentioned technical proposal, by the monitoring to spindle weak twist and spindle broken end in warning message, spinning machine is realized
On-line monitoring and production management, improve the production level of textile mills, have formulated unified industry O&M standard for spinning industry.
As preferred embodiment, the on-line monitoring and production management system of spinning machine are suitable for the online prison of multiple plant areas
Control and production management, as shown in Fig. 2, by the corresponding spinning machine 1 of an intelligent terminal 2, while sharing a long-range control
Platform 3 realizes remote data storage, real time monitoring and the production management of the more factories in textile industry strange land.
A kind of on-line monitoring for spinning machine and production management method, applied to any of the above one for spinning machine
On-line monitoring and production management system, as shown in figure 3, specifically includes the following steps:
Step S1, on-line monitoring obtain the real-time production data of spinning machine with production management system；
Step S2, on-line monitoring export real-time production data by the Internet transport protocol with production management system；
Step S3, on-line monitoring and production management system produce number after being parsed to real-time production data
According to；
Step S4, on-line monitoring and production management system are monitored creation data after parsing.
In above-mentioned technical proposal, by obtaining the real-time production data of spinning machine, and real-time production data is parsed
Creation data after being parsed realizes the monitoring to creation data after real-time production data and parsing, while passing through internet
Transport protocol carries out data transmission, and realizes the real time monitoring of storage and the spinning machine work of real-time production data, improves entire
The intelligent O&M of spinning machine industry is horizontal, has formulated unified industry O&M standard for spinning industry, has further standardized spinning
Yarn machine production management, improves the quality of product.
It further include depositing to creation data after real-time production data and parsing as preferred embodiment, in step S2
Storage.
As preferred embodiment, as shown in figure 4, step S3 is specifically included:
Step S31, on-line monitoring and production management system handle to obtain the real-time of spinning machine according to creation data after parsing
Production target, to be monitored in real time to real-time production target；
Step S32, on-line monitoring analyze the historical data of real-time production target with production management system and generate statistics report
Table.
As preferred embodiment, step S3 further include:
On-line monitoring and production management system according to creation data after parsing, to the corresponding relationship between each subdata into
Row analysis, and generate Adjusted Option based on the analysis results and export, so that operator is adjusted spinning machine.
As preferred embodiment, Adjusted Option includes:
The adjustment suggestion that the configurations information of spinning machine is adjusted；And/or
The reparation suggestion that the failure problems of spinning machine are repaired.
As preferred embodiment, step S3 further include:
Creation data after parsing is compared with preset standard production data with production management system for on-line monitoring, and
Corresponding warning message is exported according to comparison result.
As preferred embodiment, warning message includes: spindle weak twist；And/or
Spindle broken end.
As preferred embodiment, the on-line monitoring and production management method of spinning machine are suitable for the online prison of multiple plant areas
Control and production management.
The foregoing is merely preferred embodiments of the present invention, are not intended to limit embodiments of the present invention and protection model
It encloses, to those skilled in the art, should can appreciate that all with made by description of the invention and diagramatic content
Equivalent replacement and obviously change obtained scheme, should all be included within the scope of the present invention.
Claims (16)
1. a kind of on-line monitoring and production management system for spinning machine characterized by comprising
One intelligent terminal, the intelligent terminal are used to obtain the real-time production data of the spinning machine；
One data resolution module, the data resolution module is to receive the real-time production data, and to the real-time production
Creation data after data are parsed；
One remote monitoring module, the remote monitoring module is to monitor creation data after the parsing；
The remote monitoring platform of one spinning machine, the spinning machine remote monitoring platform connect the intelligent terminal；
The intelligent terminal sends the long-range monitoring of the real-time production data to the spinning machine by the Internet transport protocol
Platform realizes remote data storage and real time monitoring and production the real time data is parsed and be counted calculating
Management.
2. a kind of on-line monitoring and production management system for spinning machine according to claim 1, which is characterized in that institute
The remote monitoring platform for stating spinning machine includes:
One data processing module, the data processing module is to carry out data processing to creation data after the parsing；
One data memory module, the data memory module connects the data processing module, to store the real-time production
Creation data after data and the parsing.
3. a kind of on-line monitoring and production management system for spinning machine according to claim 1, which is characterized in that institute
Stating remote monitoring module includes:
One real time monitoring unit, the real time monitoring unit according to creation data after the parsing for handling to obtain the spinning
The real-time production target of machine, to monitor in real time to the real-time production target, the real time monitoring unit will be described real-time
Production target is sent in the data memory module and saves；
One alarm unit, the alarm unit is for comparing creation data after the parsing and preset standard production data
It is right, and corresponding warning message is exported according to comparison result；
One statement analysis unit, to analyze the historical data of the real-time production target and generate a statistical report form；
One production configuration unit, is managed the configurations information of the spinning machine to be supplied to operator, described
After operator changes the configurations information, the configurations information is passed through the intelligence by the remote monitoring platform
Terminal is sent to the spinning machine.
4. a kind of on-line monitoring and production management system for spinning machine according to claim 1, which is characterized in that institute
State after parsing includes multiple in creation data each other with the subdatas of corresponding relationship.
5. a kind of on-line monitoring and production management system for spinning machine according to claim 1, which is characterized in that institute
State remote monitoring module further include:
One decision-making treatment unit carries out the corresponding relationship between each subdata according to creation data after the parsing
Analysis, and generate Adjusted Option based on the analysis results and export, so that operator is adjusted the spinning machine.
6. a kind of on-line monitoring and production management system for spinning machine according to claim 5, which is characterized in that institute
Stating Adjusted Option includes:
The adjustment suggestion that the configurations information of the spinning machine is adjusted；And/or
The reparation suggestion that the failure problems of the spinning machine are repaired.
7. a kind of on-line monitoring and production management system for spinning machine according to claim 3, which is characterized in that institute
Stating warning message includes: spindle weak twist；And/or
Spindle broken end.
8. a kind of on-line monitoring and production management system for spinning machine according to claim 1, which is characterized in that institute
The on-line monitoring and production management system of stating spinning machine are suitable for the on-line monitoring and production management of multiple plant areas.
9. a kind of on-line monitoring for spinning machine and production management method, which is characterized in that be applied to as in claim 1-8
The on-line monitoring and production management system of spinning machine are used for described in any one, specifically includes the following steps:
Step S1, the on-line monitoring obtain the real-time production data of the spinning machine with production management system；
Step S2, the on-line monitoring export the real-time production data by the Internet transport protocol with production management system；
Step S3, the on-line monitoring and production management system produce after being parsed to the real-time production data
Data；
Step S4, the on-line monitoring and production management system are monitored creation data after the parsing.
10. a kind of on-line monitoring for spinning machine according to claim 9 and production management method, which is characterized in that
It further include being stored to creation data after the real-time production data and the parsing in the step S2.
11. a kind of on-line monitoring for spinning machine according to claim 9 and production management method, which is characterized in that
The step S3 is specifically included:
Step S31, the on-line monitoring and production management system handle to obtain the spinning according to creation data after the parsing
The real-time production target of machine, to be monitored in real time to the real-time production target；
Step S32, the on-line monitoring analyze the historical data of the real-time production target and generate system with production management system
Count report.
12. a kind of on-line monitoring for spinning machine according to claim 11 and production management method, which is characterized in that
The step S3 further include:
The on-line monitoring and production management system are according to creation data after the parsing, to pair between each subdata
It should be related to and be analyzed, and generate Adjusted Option based on the analysis results and export, so that operator carries out the spinning machine
Adjustment.
13. a kind of on-line monitoring for spinning machine according to claim 12 and production management method, which is characterized in that
The Adjusted Option includes:
The adjustment suggestion that the configurations information of the spinning machine is adjusted；And/or
The reparation suggestion that the failure problems of the spinning machine are repaired.
14. a kind of on-line monitoring for spinning machine according to claim 11 and production management method, which is characterized in that
The step S3 further include:
The on-line monitoring and production management system compare creation data after the parsing and preset standard production data
It is right, and corresponding warning message is exported according to comparison result.
15. a kind of on-line monitoring and production management system for spinning machine according to claim 14, which is characterized in that
The warning message includes: spindle weak twist；And/or
Spindle broken end.
16. a kind of on-line monitoring for spinning machine according to claim 9 and production management method, which is characterized in that
The on-line monitoring and production management method of the spinning machine are suitable for the on-line monitoring and production management of multiple plant areas.
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Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
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