CN204874877U - Spinning equipment controlling means - Google Patents
Spinning equipment controlling means Download PDFInfo
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- CN204874877U CN204874877U CN201520418681.3U CN201520418681U CN204874877U CN 204874877 U CN204874877 U CN 204874877U CN 201520418681 U CN201520418681 U CN 201520418681U CN 204874877 U CN204874877 U CN 204874877U
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Abstract
This patent application belongs to the intelligent control field of the device of weaving, specifically discloses a spinning equipment controlling means, and including main control unit and a plurality of the control unit, each the control unit is connected with each spinning equipment with main control unit respectively, the control unit includes switch, DP network light borer module, extension communication module and PLC, switch, DP network light borer module, extension communication module and PLC electricity are even, extension communication module all with the IO interface connection of each equipment that spins, the switch all is connected with main control unit. The information integration is carried out with the data of the different spinning equipment of different processes to the effectual respectively communication performance of the equipment of spinning of having expanded of this patent application utilization extension communication module, promptly and accurately acquire the respectively performance and its parameter that records of the equipment of spinning, guaranteed product quality's tracking and control, great increase the management efficiency of enterprise.
Description
Technical field
The utility model belongs to the field of intelligent control of textile apparatus, particularly relates to a kind of spinning equipment control device.
Background technology
In textile technology, mainly comprise: one is blowing, namely remove the impurity in cotton or chemical fibre, and shredding rolling; Two is comb and parallel cotton fibers prior to spinnings, and namely on the basis of blowing, second time removal of contamination, by raw material combing slivering; Three is draftings, is exactly to be merged by drafting of sliver, and slivering reels; Four is rove, is exactly first for the sliver of winding drawing-off to be shaped; Five is spun yarns, exactly by rove again drawing-off become spun yarn; Six is winders, be exactly by spun yarn-winding on the paper web of turriform, namely can be used as finished product warehouse-in or for weaving cotton cloth.
In a textile processing factory, because each technique is all to there being corresponding spinning equipment, mainly comprise scutcher, carding machine, drawing frame, Speed frames, fine spining machine and bobbin winder, these equipment all complete the automatic control task of unit by various controller.At present in most of textile enterprise of China, the various management produced in production process, output and functional data all of fixed place and timely to be made a copy of by operative employee, statistics and analysis, report.Its process is very uninteresting, numerous and diverse, both easily occurs mistake, careless omission, also easily forms artificial leak.In addition, the result of analyzing and adding up is also very comprehensive, because function limit, uses during these results later and also bothers very much.Because the bottom-up information that can not get promptly and accurately obtains, both have impact on tracking and the control of product quality, also greatly have impact on the management efficiency of enterprise.
Utility model content
The purpose of this utility model is providing a kind of spinning equipment control device, to strengthen tracking and the control of product quality.
In order to achieve the above object, the utility model provides a kind of spinning equipment control device, comprise master controller and multiple control unit, control unit is connected with master controller and each spinning equipment respectively, described control unit comprises switch, DP network light pricker module, expansion communication module and PLC, described switch, DP network light pricker module, expansion communication module and PLC are electrically connected, described expansion communication module is all connected with the I/O interface of each spinning equipment, and described switch is all connected with master controller.
Principle of the present utility model and beneficial effect are: expansion communication module increases the communication function of each spinning equipment, PLC is by processing the various parameters of spinning equipment, and data are passed to switch, switch realizes the large exchanges data of master controller and PLC, the data of each control unit are carried out comprehensive treatment and analysis by master controller, realize the information integerated to each spinning equipment.Operating personnel then can effectively follow the tracks of product in time and control, and add the management efficiency of enterprise.DP network light pricker module adaptive is high, can adapt to various different spinning equipment, compatible good.PLC volume is little, and has good editability, simple to operate.The utility model utilizes expansion communication module effectively to extend the communication performance of each spinning equipment, the data of different for different operation spinning equipment are carried out information integerated, the performance of each spinning equipment of acquisition promptly and accurately and its parameter recorded, ensure that tracking and the control of product quality, add the management efficiency of enterprise greatly.
Further, described switch is industrial switch.Due to the network standard that industrial switch adopts, its opening is good, be widely used and cheap, use transparent and unified ICP/IP protocol.
Further, described expansion communication module is all connected by DP cable with the I/O interface of each spinning equipment, and described switch all passes through twisted pair line connection with master controller.DP cable connects advantages of good shielding performance, and have good anti-interference, the electric wave that each root wire of twisted-pair feeder radiates in the transmission can be offset by the electric wave that another single line sends, and effectively can reduce the degree of signal disturbing.
Further, also comprise for detecting for measuring the tension pick-up of textiles tension force in spun yarn flow process, described tension pick-up and PLC are electrically connected.Tension pick-up effectively can measure the tension force of textiles, guarantees the tracking of product quality.
Further, also comprise for detecting the lap count being wound around the number of turns in spun yarn flow process for measuring textiles, described lap count and PLC are electrically connected.Lap count can measure the winding number of turns of textiles accurately, the progress of real-time tracking product.
Further, also comprise the watch-dog for monitoring spinning equipment, described watch-dog and PLC are electrically connected, and watch-dog effectively can be monitored present equipment, effective image information of collecting scene.
Further, the communication mode of described expanding communication module is EM277 bus bridge or 232/DP bus bridge or 485/DP bus bridge.EM277 bus bridge or 232/DP bus bridge or 485/DP bus bridge all have the function of good protocol conversion, data conversion and transparent transmission.
Accompanying drawing explanation
Fig. 1 is the structural representation of a kind of spinning equipment control device of the utility model embodiment.
Detailed description of the invention
Below by detailed description of the invention, the utility model is described in further detail:
Reference numeral in Figure of description comprises: scutcher 1, carding machine 2, drawing frame 3, Speed frames 4, fine spining machine 5, bobbin winder 6, master controller 7, expansion communication module 8, DP network light pricker module 9, PLC10, switch 11.
As shown in Figure 1, a kind of spinning equipment control device, comprise master controller 7 and multiple control unit, control unit comprises switch 11, DP network light pricker module 9, expansion communication module 8 and PLC10, wherein, switch 11 is industrial switch, expansion communication module 8 is RS-485 communication module, the communication mode of expanding communication module 8 is EM277 bus bridge, PLC10 is S7-200PLC controller, each expansion communication module 8 is arranged on scutcher 1 respectively, carding machine 2, drawing frame 3, Speed frames 4, fine spining machine 5, on the I/O interface of bobbin winder 6, and be connected by DP cable with PLC10, PLC10 is also electrically connected with DP network light pricker module 9 and switch 11.Switch 11 in each control unit is all electrically connected by twisted-pair feeder with master controller 7.
In addition, also install the watch-dog for monitoring each spinning equipment, watch-dog and PLC10 are electrically connected, fine spining machine 5 is also provided with tension pick-up and lap count, other spinning equipment is also provided with corresponding checkout gear, such as temperature sensor, pressure sensor.The checkout gear of tension pick-up, lap count and other spinning equipments is all electrically connected with PLC10.
During specific works, the data of each spinning equipment are by expansion communication module 8, and be linked into PLC10, PLC, by being connected on industrial switch 11, realizes large exchanges data, thus goes in access industrial ethernet network.The data message of last whole spinning equipment all focuses on master controller.Main control room is monitored in real time by engineer or operator station, and in time to data backup.The network switch, router, the network printer etc. are set as required in addition, realize the interconnection with enterprise network or internet.The performance of each spinning equipment of acquisition promptly and accurately and its parameter recorded, ensure that tracking and the control of product quality, add the management efficiency of enterprise greatly.
Above-described is only embodiment of the present utility model, and in scheme, the general knowledge such as known concrete structure and characteristic does not do too much description at this.Should be understood that; for a person skilled in the art, under the prerequisite not departing from the utility model structure, some distortion and improvement can also be made; these also should be considered as protection domain of the present utility model, and these all can not affect effect and the practical applicability of the utility model enforcement.The protection domain that this application claims should be as the criterion with the content of its claim, and the detailed description of the invention in description etc. record the content that may be used for explaining claim.
Claims (7)
1. a spinning equipment control device, it is characterized in that, comprise master controller and multiple control unit, each control unit is connected with master controller and each spinning equipment respectively, described control unit comprises switch, DP network light pricker module, expansion communication module and PLC, described switch, DP network light pricker module, expansion communication module and PLC are electrically connected, and described expansion communication module is all connected with the I/O interface of each spinning equipment, and described switch is all connected with master controller.
2. a kind of spinning equipment control device as claimed in claim 1, is characterized in that, described switch is industrial switch.
3. a kind of spinning equipment control device as claimed in claim 1, is characterized in that, described expansion communication module is all connected by DP cable with the I/O interface of each spinning equipment, and described switch all passes through twisted pair line connection with master controller.
4. a kind of spinning equipment control device as claimed in claim 1, is characterized in that, also comprise for detecting for measuring the tension pick-up of textiles tension force in spun yarn flow process, described tension pick-up and PLC are electrically connected.
5. a kind of spinning equipment control device as claimed in claim 4, is characterized in that, also comprise for detecting the lap count being wound around the number of turns in spun yarn flow process for measuring textiles, described lap count and PLC are electrically connected.
6. a kind of spinning equipment control device as claimed in claim 1, is characterized in that, also comprise the watch-dog for monitoring spinning equipment, described watch-dog and PLC are electrically connected.
7. a kind of spinning equipment control device as claimed in claim 1, is characterized in that, the communication mode of described expanding communication module is EM277 bus bridge or 232/DP bus bridge or 485/DP bus bridge.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520418681.3U CN204874877U (en) | 2015-06-17 | 2015-06-17 | Spinning equipment controlling means |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520418681.3U CN204874877U (en) | 2015-06-17 | 2015-06-17 | Spinning equipment controlling means |
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| Publication Number | Publication Date |
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| CN204874877U true CN204874877U (en) | 2015-12-16 |
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| CN201520418681.3U Active CN204874877U (en) | 2015-06-17 | 2015-06-17 | Spinning equipment controlling means |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106054843A (en) * | 2016-07-07 | 2016-10-26 | 山东圣润纺织有限公司 | Spinning equipment control apparatus |
| CN107255994A (en) * | 2017-07-14 | 2017-10-17 | 江苏联峰能源装备有限公司 | A kind of blooming mill system discrete type network control system |
| CN107422714A (en) * | 2017-09-22 | 2017-12-01 | 山东华兴纺织集团有限公司 | Ring ingot intelligence spinning management system and management method |
-
2015
- 2015-06-17 CN CN201520418681.3U patent/CN204874877U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106054843A (en) * | 2016-07-07 | 2016-10-26 | 山东圣润纺织有限公司 | Spinning equipment control apparatus |
| CN107255994A (en) * | 2017-07-14 | 2017-10-17 | 江苏联峰能源装备有限公司 | A kind of blooming mill system discrete type network control system |
| CN107422714A (en) * | 2017-09-22 | 2017-12-01 | 山东华兴纺织集团有限公司 | Ring ingot intelligence spinning management system and management method |
| CN107422714B (en) * | 2017-09-22 | 2023-11-07 | 山东华兴纺织集团有限公司 | Intelligent ring spinning management system and management method |
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