CN104090530A - Blowing carding intelligent remote control system and control method thereof - Google Patents

Blowing carding intelligent remote control system and control method thereof Download PDF

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Publication number
CN104090530A
CN104090530A CN201310541184.8A CN201310541184A CN104090530A CN 104090530 A CN104090530 A CN 104090530A CN 201310541184 A CN201310541184 A CN 201310541184A CN 104090530 A CN104090530 A CN 104090530A
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China
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read
control system
industrial ethernet
blowing
unit
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Inventor
徐毅
贾坤
冯陈顺
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Qingdao Hongda Textile Machinery Co Ltd
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Qingdao Hongda Textile Machinery Co Ltd
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Priority to CN201310541184.8A priority Critical patent/CN104090530A/en
Publication of CN104090530A publication Critical patent/CN104090530A/en
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    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

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Abstract

The invention provides a blowing carding intelligent remote control system and a control method thereof. The blowing carding intelligent remote control system and the control method thereof are characterized in that the controller and the man-machine interface of each single machine in a blowing carding device which comprises a plucker, an opener, a multi bin mixer, a scutcher and a carding machine are provided with industrial Ethernet interfaces; and the industrial Ethernet interface of each single machine is connected with an office host computer and a database server through switches to form an industrial Ethernet local area network in a plant, and is connected with a textile enterprise management network through a network bridge. Real-time data acquisition, process monitoring and trend analyzing of blowing carding in an enterprise network environment are realized. Historic data storing and recording are completed. Abnormal conditions can be timely found through data analyzing. The parameters of the system can be remotely modified through Ethernet. The problems of the system are corrected. Stable product quality is realized. Remote monitoring of the blowing carding device is realized.

Description

The clear comb intelligent tele-control system of connection and control method thereof
Technical field
The invention belongs to Weaving device technical field, relate to centralized management and the monitoring of blowing-carding machinery, is that a kind of clear comb joins intelligent tele-control system and control method thereof specifically.
Background technology
Blowing-carding machinery is mainly the front spinning equipment being combined by griping cotton machine, opener, multi-mixer, scutcher, carding machine; conventionally be also furnished with: the utility appliance such as micronic dust machine are visited, removed to blower fan, gold fire; blowing-carding machinery is being born the production run from raw cotton to sliver; for the normal operation of assurance equipment and product quality, in blowing-carding machinery operational process, there are a large amount of facility informations, operational factor, Product Process data, device fault information to need monitoring in real time.At present, blowing-carding machinery is all to take independent board by the operator of production line, simply to be monitored at the scene as unit, between the level equipment of front and back, cannot realize and planning as a whole according to actual conditions, the parameter of unit is improper may cause the abnormal of whole system operation, the historical data of production process can not be reviewed, affected effective control of whole system, be also unfavorable for that the analysis of product quality improves.Blowing-carding machinery is only equipped with the controller of each unit, thereby cannot realize the remote monitoring of blowing-carding machinery.
Summary of the invention
The problems referred to above that the present invention exists for solving prior art, provide a kind of clear comb to join intelligent tele-control system and control method thereof, the clear comb of setting up under an enterprise network environment joins intelligent tele-control system, realize blowing-carding machinery production run real-time data acquisition, flow monitoring, trend analysis, and complete historical data storage record, thereby realize the application integration of clear comb connection Process Control System and analytic system, stabilized product quality, realizes the remote monitoring of blowing-carding machinery.
The object of the invention is to be achieved through the following technical solutions:
A kind of clear comb joins intelligent tele-control system, comprise griping cotton machine, opener, multi-mixer, scutcher, carding machine, subsidiary engine blower fan, gold fire is visited, blowing-carding machinery and control system except micronic dust machine composition, it is characterized in that, described control system comprises griping cotton machine, opener, multi-mixer, the controller of scutcher and each unit of carding machine, man-machine interface, basic unit's switch, office's host computer, upper switch, database server, the controller of described each unit and man-machine interface all dispose Industrial Ethernet interface, the Industrial Ethernet interface of each unit is connected to the Industrial Ethernet interface of described basic unit switch, the Industrial Ethernet interface of described basic unit switch is connected with the Industrial Ethernet interface of described office host computer, form thus workshop Industrial Ethernet, the Industrial Ethernet interface of described each office's host computer is connected to the Industrial Ethernet interface of upper switch, and the Industrial Ethernet interface of upper switch is connected with the Industrial Ethernet interface of database server, forms thus plant area's industry ethernet local area network.
Improvement to technique scheme: described database server comprises: on-the-spot real-time data base server, field data application client, field data analysis application server.
Further improvement to technique scheme: described plant area's industry ethernet local area network is connected with enterprise management of textile industry net by bridge.
Further improvement to technique scheme: each described Industrial Ethernet interface is RJ45 connector.
Further improvement to technique scheme: centralized displaying screen of every line configuration of described blowing-carding machinery, described centralized displaying screen model is Schneider XBTGT5330; The controller of described bale plucker is PLC, and model is Siemens S7300, and the model of touch-screen is Schneider XBTGT4330; The controller of described multi-mixer is PLC, and model is Siemens S71200, and the model of touch-screen is Schneider HIMSTU655.
A kind of clear comb joins the control method of intelligent tele-control system, it is characterized in that, each unit to above-mentioned blowing-carding machinery carries out remote monitoring, described office host computer gather each blowing-carding machinery unit field data and by collect data be deposited in on-the-spot real-time data base server; Office's host computer and field data application client are called the data in on-the-spot real-time data base server, to data analysis, adjust operation parameter the operational factor of each unit of blowing-carding machinery is carried out to remotely modifying by plant area industry ethernet local area network if desired, the problem that corrective system exists is saved in field data analysis application server by the operational factor after adjusting simultaneously.
Improvement to technique scheme: described office's host computer and field data application client send to the data of collection in the REP of enterprise management of textile industry net by bridge.
Further improvement to technique scheme: the field data of described blowing-carding machinery unit comprises: the facility information of each unit of blowing-carding machinery, production data, quality process data and failure message.
Advantage of the present invention and good effect are:
The present invention is applied to Industrial Ethernet Control technology the production line of blowing-carding machinery, whole clear comb connection production line is comprised: bale plucker, cotton blender machine, scutcher and carding machine are included networking control and management completely in, realize real-time data acquisition, flow monitoring, trend analysis under enterprise network environment, and complete historical data storage record, by data analysis, note abnormalities in time, can pass through Ethernet remotely modifying systematic parameter, the problem that corrective system exists, stabilized product quality, realizes the remote monitoring of blowing-carding machinery.
Accompanying drawing explanation
Fig. 1 is the theory diagram that the present invention combs clearly the intelligent tele-control system of connection;
Fig. 2 is the process flow diagram that the present invention combs clearly office's ipc monitor blowing-carding machinery startup-shutdown in the intelligent tele-control system of connection;
Fig. 3 is the process flow diagram that the present invention combs clearly office's ipc monitor multi-mixer in the intelligent tele-control system of connection.
Embodiment
Below in conjunction with drawings and Examples, the present invention is described in further detail:
Referring to Fig. 1, a kind of clear comb of the present invention joins the embodiment of intelligent tele-control system, comprises griping cotton machine 1-2, opener 1-3, multi-mixer 1-4, scutcher 1-5, carding machine 1-6, subsidiary engine blower fan, the spy of gold fire, removes blowing-carding machinery and control system that micronic dust machine forms.Described control system comprises controller, man-machine interface, basic unit's switch 2, office's host computer 3, upper switch 4, the database server 5 of griping cotton machine 1-2, opener 1-3, multi-mixer 1-4, scutcher 1-5 and each unit of carding machine 1-6.The controller of above-mentioned each unit and man-machine interface all dispose Industrial Ethernet interface, the Industrial Ethernet interface of each unit is connected to the Industrial Ethernet interface of described basic unit switch 2, the Industrial Ethernet interface of described basic unit switch 2 is connected with the Industrial Ethernet interface of described office host computer 3, forms thus workshop Industrial Ethernet; The Industrial Ethernet interface of described each office's host computer 3 is connected to the Industrial Ethernet interface of upper switch 4, the Industrial Ethernet interface of upper switch 4 is connected with the Industrial Ethernet interface of database server 5, forms thus plant area's industry ethernet local area network.
Particularly, the quantity of above-mentioned basic unit's switch 2 can dispose a plurality of according to the quantity of blowing-carding machinery unit, the clear comb connection of shown in Fig. 1 every production line 1 is comprised of a griping cotton machine, an opener, a multi-mixer, a scutching cotton and four carding machines, every line configuration one centralized displaying screen 1-1.The model of centralized displaying screen 1-1 adopts Schneider XBTGT5330, and the controller of combing clearly bale plucker 1-2 in receipts or other documents in duplicate machine adopts PLC conventionally, and model is Siemens S7300, and touch-screen model is Schneider XBTGT4330; The controller of multi-mixer 1-3 also adopts PLC conventionally, and model is Siemens S71200, and touch-screen model is Schneider HIMSTU655.
Above-mentioned office host computer 3 disposes many according to the quantity of clear comb connection production line 1, the Industrial Ethernet interface of each office's host computer 3 is connected to the Industrial Ethernet interface of upper switch 4, the Industrial Ethernet interface of upper switch 4 is also connected with the Industrial Ethernet interface of database server 5, form thus plant area's industry ethernet local area network, above-mentioned each Industrial Ethernet interface is RJ45 connector.Above-mentioned database server 5 comprises: on-the-spot real-time data base server 5-1, field data application client 5-2, field data analysis application server 5-3.Above-mentioned plant area industry ethernet local area network is connected with enterprise management of textile industry net 7 by bridge 6, the related data that comb joins clearly can be sent in the REP of enterprise management of textile industry net 7 if desired.
Referring to Fig. 1-Fig. 3, a kind of above-mentioned clear comb of the present invention joins the embodiment of intelligent tele-control system control method, each unit to above-mentioned blowing-carding machinery carries out flow monitoring, office's host computer 3 gathers the field data of each blowing-carding machinery units, and by collect data be deposited in on-the-spot real-time data base server 5-1; Office's host computer 3 and field data application client 5-2 call the data in on-the-spot real-time data base server 5-1, to data analysis, adjust operation parameter the operational factor of each unit of blowing-carding machinery is carried out to remotely modifying by plant area industry ethernet local area network if desired, the problem that corrective system exists, meanwhile, the operational factor after adjusting is saved in to field data analysis application server 5-3.
Above-mentioned office host computer 3 and field data application client 5-2 send to the related data of collection in the REP of enterprise management of textile industry net 7 by bridge 6.
The field data of above-mentioned blowing-carding machinery unit comprises: the facility information of each unit, production data, quality process data and failure message.
In actual applications, the field data of described blowing-carding machinery unit comprises: the facility information of each unit, production data, quality process data and failure message, table 1-table 16 has provided a kind of embodiment of unit on-site data gathering, the correlation properties such as the data type when comprising field data title and gathering, codomain scope, action type.
Table 1 bale plucker facility information:
Sequence number Name of the information Data type Unit Codomain scope Describe
1 Device type byte/3 MB1.MB2.MB3 010103 Cotton spinning equipment network management communication interface and standard
2 Supplementary byte/1 MB4 1 ?
3 Equipment state WORD/1 MW5 2001/2002 2001 normal 2002 faults
4 Duty WORD/1 MW7 3001/3002 3001 operation 3002 faults
5 Parameter state UINT/2 MW9.MW11 0-65535 Whether the parameter of equipment changes
Table 2 bale plucker production data:
Sequence number Name variable Data type Unit Codomain scope Read/write Memory address Describe
1 The speed of travel UINT/1 m/min 0-1000 Read MW13 The speed of travel
2 Suction pressure UINT/1 mmwc 0-1000 Read MW15 Suction pressure
3 Gripping arm height UINT/1 mm 0-9999 Read MW17 Gripping arm height
4 Working edge UINT/1 ? 0-1000 Read MW19 Working edge
5 Workspace UINT/1 ? 0-1000 Read MW21 Workspace
6 Beater Speed DINT/1 rpm 0-9999 Read MD23 Beater Speed
7 Walking position DINT/1 mm 0-99999 Read MD27 Walking position
8 Grab the cotton degree of depth REAL/1 mm 0-1000 Read MF31 Grab the cotton degree of depth
Table 3 bale plucker quality process data:
Sequence number Name variable Data type Unit Codomain scope Read/write Memory address Describe
1 Minimum suction pressure UINT/1 mmwc 0-1000 Read/write MW42 Minimum suction pressure
2 Maximum suction pressure UINT/1 mmwc 0-1000 Read/write MW44 Maximum suction pressure
3 Due to under-voltage lifting height UINT/1 mm 0-1000 Read/write MW46 Due to under-voltage lifting height
4 Beater Speed set UINT/1 rpm 0-9999 Read/write MW48 Beater Speed set
5 Workspace length DINT/1 mm 0-99999 Read/write MD50 Workspace length
6 Change district's compensate for height REAL/1 mm 0-1000 Read/write MD54 Change district's compensate for height
7 Bale plucker top turns slow soon REAL/1 mm 0-1000 Read/write MF58 Bale plucker top turns slow soon
8 System time UNIT/7 ? ? Read/write MW62-MW74 ?
Table 4 bale plucker failure message:
Sequence number Name of the information Data type Unit Codomain scope Read/write Memory address Describe
1 Safe photoelectricity A SQ1 BOOL ? ? Read M35.0 Safe photoelectricity A SQ1
2 Safe photoelectricity B SQ2 BOOL ? ? Read M35.1 Safe photoelectricity B SQ2
3 Middle safe photoelectricity SQ3 BOOL ? ? Read M35.2 Middle safe photoelectricity SQ3
4 Suddenly stop SB1 BOOL ? ? Read M35.3 Suddenly stop SB1
5 Metal detector S1 BOOL ? ? Read M35.4 Metal detector S1
6 Walking rotary frequency convertors U1 fault BOOL ? ? Read M35.5 Walking rotary frequency convertors U1 fault
7 Lifting frequency converter U2 fault BOOL ? ? Read M35.6 Lifting frequency converter U2 fault
8 The spacing SA6 of gripping arm, SA7 BOOL ? ? Read M35.7 The spacing SA6 of gripping arm, SA7
9 Operation drives overload QF5.QF4 BOOL ? ? Read M36.0 Operation drives overload QF5.QF4
10 Batch and drive overload QF2 BOOL ? ? Read M36.1 Batch and drive overload QF2
11 Rotarily actuate overload QF6.QF4 BOOL ? ? Read M36.2 Rotarily actuate overload QF6.QF4
12 Lifting drives overload QF3 BOOL ? ? Read M36.3 Lifting drives overload QF3
13 Capture roller overload QF1 BOOL ? ? Read M36.4 Capture roller overload QF1
14 Fire detector BOOL ? ? Read M36.5 Fire detector
15 Balance is controlled S5, S6 BOOL ? ? Read M36.6 Balance is controlled S5, S6
16 Raw material suction pressure is too low BOOL ? ? Read M36.7 Raw material suction pressure is too low
17 Flowline (2) fault BOOL ? ? Read M37.0 Flowline (2) fault
18 Height detection fault BOOL ? ? Read M37.1 Height detection fault
19 Lifting motor and frequency converter or meter BOOL ? ? Read M37.2 Lifting motor and frequency converter or counter B2
20 Walking counter B1 fault BOOL ? ? Read M37.3 Walking counter B1 fault
21 Control power supply T1 overload QF10 BOOL ? ? Read M37.4 Control power supply T1 overload QF10
22 Control power supply T2 overload QF8 BOOL ? ? Read M37.5 Control power supply T2 overload QF8
23 Winding stops fault S4 BOOL ? ? Read M37.6 Winding stops fault S4
24 Suddenly stop SB2 BOOL ? ? Read M37.7 Suddenly stop SB2
25 First step logic fault-rising BOOL ? ? Read M38.0 First step logic fault-rising
26 Second step logic fault-rotation BOOL ? ? Read M38.1 Second step logic fault-rotation
27 The 3rd step logic fault-operation BOOL ? ? Read M38.2 The 3rd step logic fault-operation
28 The 4th step logic fault (1) is pressed BOOL ? ? Read M38.3 The 4th step logic fault (1) hold-down roller
29 The 4th step logic fault (2) is grabbed BOOL ? ? Read M38.4 The 4th step logic fault (2) grappling fixture declines
30 The 4th step logic fault (3)- BOOL ? ? Read M38.5 The 4th step logic fault (3)-
31 Grappling fixture position BOOL ? ? Read M38.6 Grappling fixture position
32 The 5th step logic fault-walking BOOL ? ? Read M38.7 The 5th step logic fault-walking
33 Flowline (1) fault BOOL ? ? Read M39.0 Flowline (1) fault
34 Do not establish workspace length BOOL ? ? Read M39.1 Do not establish workspace length
35 1 district's final position is greater than work BOOL ? ? Read M39.2 1 district's final position is greater than workspace length
36 2 district's final positions are greater than work BOOL ? ? Read M39.3 2 district's final positions are greater than workspace length
37 4 district's final positions are greater than work BOOL ? ? Read M39.4 4 district's final positions are greater than workspace length
38 5 district's final positions are greater than work BOOL ? ? Read M39.5 5 district's final positions are greater than workspace length
39 Workspace detection failure BOOL ? ? Read M39.6 Workspace detection failure
40 Tower body is not in place BOOL ? ? Read M39.7 Tower body is not in place
41 Decline is transfinited BOOL ? ? Read M40.0 Decline is transfinited
42 Control power supply G1 overload QF7 BOOL ? ? Read M40.1 Control power supply G1 overload QF7
43 The overheated PTC2 of tape feed motor BOOL ? ? Read M40.2 The overheated PTC2 of tape feed motor
44 Display screen communication failure BOOL ? ? Read M40.3 Display screen communication failure
45 The overheated PTC4 of movable motor BOOL ? ? Read M40.4 The overheated PTC4 of movable motor
46 The overheated PTC5 of electric rotating machine BOOL ? ? Read M40.5 The overheated PTC5 of electric rotating machine
47 The overheated PTC3 of lifting motor BOOL ? ? Read M40.6 The overheated PTC3 of lifting motor
48 Grab cotton frequency converter U3 BOOL ? ? Read M40.7 Grab cotton frequency converter U3
Table 5 cotton blender machine facility information:
Sequence number Name of the information Data type Address Codomain scope Describe
1 Device type byte/3 MB1.MB2.MB3 010105 Cotton spinning equipment network management communication interface and standard
2 Supplementary byte/1 MB4 1 ?
3 Equipment state WORD/1 MW5 2001/2002 2001 normal 2002 faults
4 Duty WORD/1 MW7 3001/3002 3001 operation 3002 faults
5 Parameter state UINT/2 MW9.MW11 0-65535 Whether the parameter of equipment changes
Table 6 cotton blender machine production data:
Sequence number Name variable Data type Unit Codomain model Read/write Memory address Describe
1 Cotton storehouse pressure REAL/1 mmwc 0-1000 Read MF13 Cotton storehouse pressure
2 Cotton transport maximum pressure REAL/1 mmwc 0-1000 Read MF17 Cotton transport maximum pressure
Table 7 cotton blender machine quality process data:
Sequence number Name variable Data type Unit Codomain model Read/write Memory address Describe
1 Tiltedly curtain speed at a high speed REAL/1 ? 0-1000 Read/write MF28 Tiltedly curtain speed at a high speed
2 Oblique curtain speed low speed REAL/1 ? 0-1000 Read/write MF32 Oblique curtain speed low speed
3 Flat curtain speed at a high speed REAL/1 ? 0-1000 Read/write MF36 Flat curtain speed at a high speed
4 Flat curtain speed low speed REAL/1 ? 0-1000 Read/write MF40 Flat curtain speed low speed
5 Upper pressure limit REAL/1 mmwc 0-1000 Read/write MF44 Upper pressure limit
6 Low pressure limit REAL/1 mmwc 0-1000 Read/write MF48 Low pressure limit
7 System time UNIT/7 ? ? Read/write MW52-MW64 System time
Table 8 cotton blender machine failure message:
Sequence number Name of the information Data type Unit Codomain model Read/write Memory address Describe
1 All cotton motor opens circuit BOOL ? ? Read M21.0 Equal cotton motor circuit breaker failure
2 Stripping motor breaking BOOL ? ? Read M21.1 Stripping motor breaking device fault
3 Horizontal curtain motor is disconnected BOOL ? ? Read M21.2 Horizontal curtain motor breaking device fault
4 Brad curtain motor is disconnected BOOL ? ? Read M21.3 Brad curtain motor breaking device fault
5 Enter cotton blower break BOOL ? ? Read M21.4 Enter cotton blower break device fault
6 Brad curtain motor fortune BOOL ? ? Read M21.5 Brad curtain motor operation troubles
7 Cotton transport blower break BOOL ? ? Read M21.6 Cotton transport blower break device fault
8 All cotton motor contacts BOOL ? ? Read M21.7 Equal cotton motor contactor fault
9 The contact of stripping motor BOOL ? ? Read M22.0 Stripping motor contactor fault
10 Horizontal curtain frequency converter BOOL ? ? Read M22.1 Horizontal curtain frequency converter failure
11 Brad curtain frequency converter BOOL ? ? Read M22.2 Brad curtain frequency converter failure
12 Enter cotton fan frequency conversion BOOL ? ? Read M22.3 Enter cotton fan frequency converter fault
13 Cotton transport maximum pressure BOOL ? ? Read M22.4 Cotton transport maximum pressure transfinites
14 Cotton transport fan frequency conversion BOOL ? ? Read M22.5 Cotton transport fan frequency converter fault
15 Threshold switch fault BOOL ? ? Read M22.6 Threshold switch fault
1617 Fan-shaped gate up stroke fan-shaped gate down stroke BOOLBOOL ? ? Read M22.7M23.0 Fan-shaped gate upper stroke switch fault fan-shaped gate lower stroke switch fault
18 Raw cotton quantity not sufficient BOOL ? ? Read M23.1 Raw cotton quantity not sufficient
19 Cotton delivery pipe stops up BOOL ? ? Read M23.2 Cotton delivery pipe stops up
20 Dust filtering fan is not opened BOOL ? ? Read M23.3 Dust filtering fan is not opened
Table 9 scutcher facility information
Sequence number Name of the information Data type Address Codomain model Describe
1 Main engine plants' coding byte/1 MB0 1 01: Qingdao
2 Device type byte/3 MB1.MB2 0101 Cotton spinning equipment network management communication interface and standard
3 Supplementary byte/1 MB4 1 ?
4 Equipment state WORD/1 MW5 2001/2 2001 normal 2002 faults
5 Duty WORD/1 MW7 3001/3 3001 operation 3002 faults
6 Parameter state UINT/2 MW9.MW1 0-6553 Whether the parameter of equipment changes
Table 10 scutcher production data:
Sequence number Name variable Data type Unit Codomain model Read/write Memory address Describe
1 Cotton delivery pipe pressure REAL/1 mmwc 0-1000 Read MF13 Cotton delivery pipe pressure
2 Give cotton speed REAL/1 ? 0-1000 Read MF17 Give cotton speed
3 Beater Speed DINT/1 rpm 0-1000 Read MD21 Beater Speed
4 Rear class driving number of units UINT/1 ? 0-1000 Read MW25 Rear class driving number of units
Table 11 scutcher quality process data:
Sequence number Name variable Data type Unit Codomain scope Read/write Memory address Describe
1 Give cotton characteristic REAL/1 ? ? Read/write MF32 Give cotton characteristic
2 Set pressure REAL/1 mmwc ? Read/write MF36 Set pressure
3 Scale-up factor REAL/1 ? ? Read/write MF40 Scale-up factor
4 The pipeline pressure upper limit REAL/1 mmwc ? Read/write MF44 The pipeline pressure upper limit
5 Pipeline pressure lower limit REAL/1 mmwc ? Read/write MF48 Pipeline pressure lower limit
6 Manually give cotton speed REAL/1 ? ? Read/write MF52 Manually give cotton speed
7 Integral time REAL/1 ? ? Read/write MF56 Integral time
8 Hired roughneck owes speed DINT/1 rpm ? Read/write MD60 Hired roughneck owes speed
9 C1 REAL/1 ? ? Read/write MF64 C1
10 C2 REAL/1 ? ? Read/write MF68 C2
11 C3 REAL/1 ? ? Read/write MF72 C3
12 System time UNIT/7 ? ? Read/write MW74-MW86 System time
Table 12 scutcher failure message:
Sequence number Name of the information Data type Unit Codomain model Read/write Memory address Describe
1 Suddenly stop BOOL ? ? Read M27.0 Suddenly stop
2 Plucker roller is owed speed BOOL ? ? Read M27.1 Plucker roller is owed speed
3 Comb and parallel cotton fibers prior to spinning line clogging BOOL ? ? Read M27.2 Comb and parallel cotton fibers prior to spinning line clogging
4 Give cotton frequency converter event BOOL ? ? Read M27.3 Give cotton frequency converter failure
5 Circuit breaker failure BOOL ? ? Read M27.4 Circuit breaker failure
6 Pipeline pressure is too low BOOL ? ? Read M27.5 Pipeline pressure is too low
7 Fan frequency conversion BOOL ? ? Read M27.6 Fan frequency conversion
8 Rear class interlocking BOOL ? ? Read M27.7 Rear class interlocking
9 Prime interlocking BOOL ? ? Read M28.0 Prime interlocking
10 Pipeline pressure transfinites BOOL ? ? Read M28.2 Pipeline pressure transfinites
Table 13 carding machine facility information:
Sequence number Name of the information Data type Unit Codomain model Describe
1 Main engine plants' coding byte/1 MB0 1 01: Qingdao
2 Device type byte/3 MB1.MB2 0101 Cotton spinning equipment network management communication interface and standard
3 Supplementary byte/1 MB4 1 ?
4 Equipment state WORD/1 MW5 2001/2 2001 normal 2002 faults
5 Duty WORD/1 MW7 3001/3 3001 operation 3002 faults
6 Parameter state UINT/2 MW9.MW1 0-6553 Whether the parameter of equipment changes
Table 14 carding machine production data:
Sequence number Name variable Data type Unit Codomain model Read/write Memory address Describe
1 Cylinder rotating speed UINT/1 r/min 0-1000 Read MW13 The rotating speed that shows cylinder
2 Licker-in speed UINT/1 r/min 0-1000 Read MW15 The rotating speed that shows licker-in
3 Doffer speed UINT/1 r/min 0-1000 Read MW17 The rotating speed that shows doffer
4 Plucker roller speed UINT/1 r/min 0-1500 Read MW19 The rotating speed that shows plucker roller
5 Sliver exporting speed UINT/1 m/min 0-1000 Read MW21 Carding machine sliver exporting speed
6 Output UINT/1 kg/h 0-1000 Read MW23 Carding machine hourly output
7 Total producing WORD/1 m 9999999 Read MD25 Carding machine total production
8 Hopper set pressure UINT/1 pa 0-1000 Read/write MW29 Hopper set pressure
9 Current order of classes or grades at school number UINT/1 ? 1--4 Read/write MW31 Current order of classes or grades at school number
15 System time UINT/7 ? ? Read/write MW59-MW71 Time-division date
16 When last class starts UINT/7 ? ? Read MW73-MW85 Time-division date
17 When last class finishes UINT/7 ? ? Read MW87-MW99 Time-division date
18 Device numbering WORD ? ? Read MW103 ?
19 Customer parameter 1 WORD/3 ? ? Read/write MW105.MW10 ?
20 Customer parameter 2 WORD/3 ? ? Read/write MW111.MW11 ?
21 Customer parameter 3 WORD/3 ? ? Read/write MW117.MW11 ?
Table 15 carding machine qualitative data:
Sequence number Name variable Data type Unit Codomain model Read/write Memory address Describe
1 Cotton strip quantity UNIT/1 g/m 1.0-10. Read/write MW126 Sliver in setting/unit of display length
2 Neat and well spaced high speed drawing-off UNIT/1 ? 0-1000 Read/write MW128 Neat and well spaced high speed drawing-off
3 Neat and well spaced low speed drawing-off UNIT/1 ? 0-1000 Read/write MW130 Neat and well spaced low speed drawing-off
4 Property of raw material UNIT/1 ? 0-1000 Read/write MW132 Property of raw material
5 Foreign matter detection coefficient UNIT/1 ? 0-1000 Read/write MW134 Foreign matter detection coefficient
6 The cotton layer of standard UNIT/1 ? 0-9999 Read/write MW136 The cotton layer of standard
7 Cotton undulated layer scope UNIT/1 ? 0-100 Read/write MW138 Cotton undulated layer scope
8 Standard sliver UNIT/1 ? 0-9999 Read/write MW140 Standard sliver
9 Doffer at a high speed UNIT/1 hz 0-9999 Read/write MW142 Doffer at a high speed
10 Doffer's low speed UNIT/1 hz 0-9999 Read/write MW144 Doffer's low speed
11 Sliver fluctuation range UNIT/1 ? 0-100 Read/write MW146 Sliver fluctuation range
12 Cotton strip quantity UNIT/1 g/m 1.0-10. Write MW126 Sliver in setting/unit of display length
13 Current cotton layer UNIT/1 v 0-9999 Read MW148 Current cotton layer
14 TP1 UNIT/1 v 0-9999 Read MW150 TP1
15 TP2 UNIT/1 v 0-9999 Read MW152 TP2
16 TP3 UNIT/1 v 0-9999 Read MW154 TP3
Table 16 carding machine failure message:
Sequence number Name of the information Data type Unit Codomain model Read/write Memory address Describe
1 Full cylinder BOOL ? ? Read M123.0 Full cylinder fault
2 Shaping BOOL ? ? Read M123.1 Shaping fault
3 Doffer BOOL ? ? Read M123.2 Doffer's fault
4 Clearer BOOL ? ? Read M123.3 Clearer fault
5 Anti-rolling BOOL ? ? Read M123.4 The anti-fault of rolling
6 Blower fan BOOL ? ? Read M123.5 Fan trouble
7 Plucker roller BOOL ? ? Read M123.6 Plucker roller fault
8 Cylinder BOOL ? ? Read M123.7 Cylinder fault
9 PTC BOOL ? ? Read M124.0 PTC fault
10 Cover plate BOOL ? ? Read M124.1 Cover plate fault
11 Under-voltage BOOL ? ? Read M124.2 Under-voltage fault
12 Owe speed BOOL ? ? Read M124.3 Owe fast fault
13 Give cotton BOOL ? ? Read M124.4 Give cotton fault
14 Vib. BOOL ? ? Read M124.5 Vib. fault
15 Cover plate clearer BOOL ? ? Read M124.6 Cover plate clearer fault
16 Plucker roller is owed speed BOOL ? ? Read M124.7 Plucker roller is owed fast fault
Fig. 2 has provided the process flow diagram of a kind of implementation method of office's ipc monitor blowing-carding machinery startup-shutdown, and Fig. 3 has provided the process flow diagram of a kind of implementation method of office's ipc monitor multi-mixer.
When practical application, system can customize according to production kind, output and the quality index of each equipment the remote monitoring of each clear comb connection production line 1 and unit thereof.The links such as modification at the calling of data, quality process data are implemented rights management.
Certainly, above-mentioned explanation is not the restriction to invention, and the present invention is also not limited to above-mentioned giving an example; those skilled in the art; in essential scope of the present invention, the variation of having done, remodeling, interpolation or replacement, also should belong to protection scope of the present invention.

Claims (10)

1. a clear comb joins intelligent tele-control system, comprise griping cotton machine, opener, multi-mixer, scutcher, carding machine, subsidiary engine blower fan, gold fire is visited, blowing-carding machinery and control system except micronic dust machine composition, it is characterized in that, described control system comprises griping cotton machine, opener, multi-mixer, the controller of scutcher and each unit of carding machine, man-machine interface, basic unit's switch, office's host computer, upper switch, database server, the controller of described each unit and man-machine interface all dispose Industrial Ethernet interface, the Industrial Ethernet interface of each unit is connected to the Industrial Ethernet interface of described basic unit switch, the Industrial Ethernet interface of described basic unit switch is connected with the Industrial Ethernet interface of described office host computer, form thus workshop Industrial Ethernet, the Industrial Ethernet interface of described each office's host computer is connected to the Industrial Ethernet interface of upper switch, and the Industrial Ethernet interface of upper switch is connected with the Industrial Ethernet interface of database server, forms thus plant area's industry ethernet local area network.
2. according to the clear comb described in claim 1, join intelligent tele-control system, it is characterized in that, described database server comprises: on-the-spot real-time data base server, field data application client, field data analysis application server.
3. according to the clear comb described in claim 1 or 2, join intelligent tele-control system, it is characterized in that, described plant area's industry ethernet local area network is connected with enterprise management of textile industry net by bridge.
4. according to the clear comb described in claim 1 or 2, join intelligent tele-control system, it is characterized in that, each described Industrial Ethernet interface is RJ45 connector.
5. according to the clear comb described in claim 3, join intelligent tele-control system, it is characterized in that, each described Industrial Ethernet interface is RJ45 connector.
6. according to the clear comb described in claim 1 or 2, join intelligent tele-control system, it is characterized in that, centralized displaying screen of every line configuration of described blowing-carding machinery, described centralized displaying screen model is Schneider XBTGT5330; The controller of described bale plucker is PLC, and model is Siemens S7300, and the model of touch-screen is Schneider XBTGT4330; The controller of described multi-mixer is PLC, and model is Siemens S71200, and the model of touch-screen is Schneider HIMSTU655.
7. according to the clear comb described in claim 5, join intelligent tele-control system, it is characterized in that, centralized displaying screen of every line configuration of described blowing-carding machinery, described centralized displaying screen model is Schneider XBTGT5330; The controller of described bale plucker is PLC, and model is Siemens S7300, and the model of touch-screen is Schneider XBTGT4330; The controller of described multi-mixer is PLC, and model is Siemens S71200, and the model of touch-screen is Schneider HIMSTU655.
8. the clear comb as described in claim 1-7 joins the control method of intelligent tele-control system, it is characterized in that, each unit to described blowing-carding machinery carries out remote monitoring, described office host computer gather each blowing-carding machinery unit field data and by collect data be deposited in on-the-spot real-time data base server; Office's host computer and field data application client are called the data in on-the-spot real-time data base server, to data analysis, adjust operation parameter the operational factor of each unit of blowing-carding machinery is carried out to remotely modifying by plant area industry ethernet local area network if desired, the problem that corrective system exists is saved in field data analysis application server by the operational factor after adjusting simultaneously.
9. according to clear comb claimed in claim 8, join the control method of intelligent tele-control system, it is characterized in that, described office's host computer and field data application client send to the data of collection in the REP of enterprise management of textile industry net by bridge.
10. according to the clear comb described in claim 8 or 9, join the control method of intelligent tele-control system, it is characterized in that, the field data of described blowing-carding machinery unit comprises: the facility information of each unit of blowing-carding machinery, production data, quality process data and failure message.
CN201310541184.8A 2013-11-05 2013-11-05 Blowing carding intelligent remote control system and control method thereof Pending CN104090530A (en)

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CN108287519A (en) * 2018-02-05 2018-07-17 合肥中科离子医学技术装备有限公司 Logical construction and implementation method for proton therapy equipment safety interlocking
CN108780310A (en) * 2016-03-16 2018-11-09 株式会社石田 Apparatus management system
CN108792108A (en) * 2018-06-26 2018-11-13 康赛妮集团有限公司 A kind of cylinder yarn fully-automatic packaging storage integrated intelligent integrated approach
CN108914264A (en) * 2018-06-07 2018-11-30 东华大学 A kind of carding machine intelligent control method and device based on online carding force
CN110782179A (en) * 2019-11-02 2020-02-11 安庆市嘉欣医疗用品科技股份有限公司 Digital production system of polylactic acid spunlace non-woven fabric
CN112737801A (en) * 2019-10-28 2021-04-30 核工业西南物理研究院 Centralized management system for Ethernet data collectors
CN114761631A (en) * 2019-09-17 2022-07-15 乌斯特技术股份公司 Optimizing fiber manufacturing process for foreign fibers

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108780310A (en) * 2016-03-16 2018-11-09 株式会社石田 Apparatus management system
CN108287519A (en) * 2018-02-05 2018-07-17 合肥中科离子医学技术装备有限公司 Logical construction and implementation method for proton therapy equipment safety interlocking
CN108914264A (en) * 2018-06-07 2018-11-30 东华大学 A kind of carding machine intelligent control method and device based on online carding force
CN108914264B (en) * 2018-06-07 2019-09-20 东华大学 A kind of carding machine intelligent control method and device based on online carding force
CN108792108A (en) * 2018-06-26 2018-11-13 康赛妮集团有限公司 A kind of cylinder yarn fully-automatic packaging storage integrated intelligent integrated approach
CN114761631A (en) * 2019-09-17 2022-07-15 乌斯特技术股份公司 Optimizing fiber manufacturing process for foreign fibers
CN114761631B (en) * 2019-09-17 2023-11-03 乌斯特技术股份公司 Optimizing yarn production process for foreign matter
CN112737801A (en) * 2019-10-28 2021-04-30 核工业西南物理研究院 Centralized management system for Ethernet data collectors
CN112737801B (en) * 2019-10-28 2022-04-19 核工业西南物理研究院 Centralized management system for Ethernet data collectors
CN110782179A (en) * 2019-11-02 2020-02-11 安庆市嘉欣医疗用品科技股份有限公司 Digital production system of polylactic acid spunlace non-woven fabric

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