CN102841586A - Monitoring system for spinning production - Google Patents
Monitoring system for spinning production Download PDFInfo
- Publication number
- CN102841586A CN102841586A CN2012103213405A CN201210321340A CN102841586A CN 102841586 A CN102841586 A CN 102841586A CN 2012103213405 A CN2012103213405 A CN 2012103213405A CN 201210321340 A CN201210321340 A CN 201210321340A CN 102841586 A CN102841586 A CN 102841586A
- Authority
- CN
- China
- Prior art keywords
- monitoring
- module
- production
- layer
- network
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Images
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Landscapes
- General Factory Administration (AREA)
Abstract
The invention provides a monitoring system for spinning production. The monitoring system comprises a field-apparatus monitoring layer and a workshop monitoring layer; the field-apparatus monitoring layer is used for controlling technological parameters of apparatus or monitoring operations of the apparatus, and the function is finished by a plurality of nodes; and the workshop monitoring layer is realized by a workshop monitoring central unit and used for finishing the integrated analysis treatment of each node information of the field layer. With the adoption of the system, the manpower, machines and technique situations of the whole production field are indicated objectively by using the concentrated monitoring system, the production field assistant management and the technological parameter optimization are realized, and the production yield of operators are counted automatically.
Description
Technical field
The present invention relates to a kind of supervisory system, relate in particular to a kind of spinning manufacturing monitoring system.
Background technology
The characteristics of weaving industry are labour intensives, produce board, equipment is various.Strengthen the on-site supervision that weaving is produced; In real time, obtain all kinds of production run data exactly; To the production safety of guaranteeing to weave, high-quality, efficiently move significant, though also there is the monitoring of adopting robotization existing weaving production scene, intelligent level differences all; In the spinning machinery management of domestic production, owing to receive the present most of enterprise of restriction soft, hardware condition can only be confined to the unit Decentralization.
Summary of the invention
Technical matters to be solved by this invention provides a kind of supervisory system of spinning and producing; This system can objectively respond whole production on-the-spot people, machine and process condition through centralized monitoring system; Realize the auxiliary management in production scene and process parameter optimizing, statistical operation workman's production output automatically.
In order to solve the problems of the technologies described above, the invention provides a kind of spinning manufacturing monitoring system, comprising: field apparatus supervisory layers and Workshop monitoring layer;
Described field apparatus supervisory layers is used to control the technological parameter or the supervision operation of equipment of equipment fully, and this function is accomplished by node;
Described Workshop monitoring layer is realized by the Workshop monitoring central machine; Be used to accomplish the integrated analysis processing of each nodal information of field layer: the monitoring information to bottom layer node carries out analysis-by-synthesis; The real-time monitoring of production is provided; The storage of fault alarm demonstration, operation curve figure, information with call, form function such as form: the various information of necessary for monitoring are implemented in typing, like the production schedule, personnel placement etc.: set manufacturing parameter, implement control function; Monitor message transmitted to the higher level etc.
Further, described field apparatus supervisory layers comprises: data acquisition module, parameter regulation module and meshed network control module;
Data acquisition module, the main collection of accomplishing input signals such as numeral, simulation: can carry out Filtering Processing and conversion to the simulating signal at scene; When finding have data to transfinite or meeting alert if, producing the field node level reports to the police;
The number adjustment module, being used for node itself can accomplish the regulating action in the certain limit according to the acquisition parameter actual conditions, has certain control ability, like roller, spindle rotating speed etc.;
The meshed network control module, dactylus point is after upper layer network management tool configuration is intact, and node self has the abscission layer management tool, oneself keeps the normal operation of bottom-layer network.
Further, described monitoring function is divided into two big modules: network management and control module and production monitoring module.
Network management and control module: be primarily aimed at the maintenance of Control Network.The function such as supervision and control that comprises maintenance and recovery, the system of installation and configuration, the system of network system.Like the configuration of node hardware and software, the installation of program, the binding of network variable and dismounting, test subscriber I/O and communication transceiver, phase-split network communication provides the monitoring of communication process;
Production monitoring module: be primarily aimed at the monitoring of Workshop Production process.
The present invention has realized that real-time monitoring, data collection and analysis and the report generation of production have realized the integrated of inner management information and field control information to spinning; Centralized Monitoring and the management etc. of promptly and accurately the gathering of Centralized Monitoring, workshop data, the production equipment of spinning production scene have been realized
Description of drawings
Fig. 1 is the synoptic diagram of yarn production supervisory system of the present invention.
Embodiment
In order to understand the present invention better, the present invention is carried out detailed explanation below in conjunction with a concrete embodiment:
As shown in Figure 1: spinning manufacturing monitoring system of the present invention comprises: field apparatus supervisory layers and Workshop monitoring layer.
The field apparatus supervisory layers, it is used to control the technological parameter or the supervision operation of equipment of equipment fully as the bottom of system, and this function is accomplished by node.Each node is accomplished the collection of data in real time, mainly accomplishes work such as management are assisted in straight-forward procedure control, the warning of work condition abnormality, the production of producing object, possesses the ability that relevant production information is sent to upper level simultaneously.The field apparatus supervisory layers is made up of three big functional modules: data acquisition, parameter regulation and meshed network control.
Data acquisition module, the main collection of accomplishing input signals such as numeral, simulation: can carry out Filtering Processing and conversion to the simulating signal at scene; When finding have data to transfinite or meeting alert if, producing the field node level reports to the police.
The parameter regulation module, being used for node itself can accomplish the regulating action in the certain limit according to the acquisition parameter actual conditions, has certain control ability, like roller, spindle rotating speed etc.
The meshed network control module, dactylus point is after upper layer network management tool configuration is intact, and node self has the abscission layer management tool, oneself keeps the normal operation of bottom-layer network.
The Workshop monitoring layer is realized by the Workshop monitoring central machine; Be used to accomplish the integrated analysis processing of each nodal information of field layer: the monitoring information to bottom layer node carries out analysis-by-synthesis; The real-time monitoring of production is provided; The storage of fault alarm demonstration, operation curve figure, information with call, form function such as form: the various information of necessary for monitoring are implemented in typing, like the production schedule, personnel placement etc.: set manufacturing parameter, implement control function; Monitor message transmitted to the higher level etc.The shop layer monitoring function is divided into two big modules: network management and control module and production monitoring module.
Network management and control module: be primarily aimed at the maintenance of Control Network.The function such as supervision and control that comprises maintenance and recovery, the system of installation and configuration, the system of network system.Like the configuration of node hardware and software, the installation of program, the binding of network variable and dismounting, test subscriber I/O and communication transceiver, phase-split network communication provides the monitoring of communication process.
Production monitoring module: be primarily aimed at the monitoring of Workshop Production process.Comprise and thick monitoring module, spun yarn monitoring module, production report module, data analysis module, personal information module, produce setting module, technical recipe module, user inquiring module, tool box module, system alarm module, system prompt module.The production monitoring module is to realize the monitoring to the board condition of production to also thick produced on-site; It has following function: the relevant operational factor (order of classes or grades at school, other, running status) that shows whole workshop drawing frame and fly frame; The headstock operation picture (whether bar tube duty, sliver break end, whether each parts runs well etc.) that shows arbitrary unit platform shows that each item operational factor (license number, not, running status, the various yield data etc. that reads) of unit platform sends to the unit platform ' search that to decide parameter (unit production is propped up not, changing shifts mode, set fixed length etc.) spun yarn monitoring module be to spun yarn; Production scene and the monitoring implemented; It has following function: the ruuning situation of the whole workshop of centralized displaying spinning frame (operation, parking, outage, low speed, doff, fault etc.) shows production data, the operation conditions of arbitrary unit platform; (license number, running statuses such as the operation curve of critical piece; Production output and length, the time of doffing, critical piece travelling speed, spun yarn product parameters etc.)
The production report module is used for the requirement according to workshop management and tension management data statistics, carries out analytic statistics to be equipped with the next data of collection from on-the-spot skill, and all kinds of forms of classification formation, shows so that the form of chart is commonplace, and can export through printer prints.The main form that it can generate has: each ride, and each spinner, the group of respectively doffing is at the equipment utilization form of different time sections, the achievement output form of individual, teams and groups' different time sections, various production efficiency tables, regular bus platform rate schedule.
Data analysis module is the requirement of the timeliness of production total production and branch kind output being controlled to the workshop, sets for ease of user inquiring plan performance, can consult various product output at any time.It can show: the other output of branch (random time section in umbrella board or each other output of unit platform) is also shown most with the mode of Zhen Fangtu; Class produces curve; The whole workshop spinner of personal information module typing for information about (like job number; Name etc.), be that total system forms the necessary Back ground Information of all kinds of forms.
Producing setting module, then is the data module of artificially importing to central computer for the management function of accomplishing supervisory system, and it needs the general data of typing to have:
The starting point that report generation is required: month, day, the time, class, personnel at all levels's plan of distribution is set the table that month goes into operation.
The technical recipe module; Can show the production technology configuration of unit platform, also can be at any time as required with actual conditions correction process parameter value, realized the man-machine interaction in the monitor procedure; It has following function: show that (curve is administered the police station, respectively first produced to the rich parts of wanting for the technological parameter of arbitrary unit platform; Fixed length settings etc.), unit platform or multiple computer desk are revised technological parameter and curve, and unit platform or multiple computer desk are downloaded technological parameter.
The user inquiring module can be consulted the situation of the same parameter of all boards (producing scape, speed, kind, fault etc.) at any time.
The tool box module is for system provides auxiliary management merit bear.
The system alarm module then is in order to enhance productivity, for the workshop appliance maintenance mans provide autotelic board maintenance and repair information.
The system prompt module mainly is that system prompt does not have detected data in observation process, the function that has the hint board to break down.
Claims (3)
1. a spinning manufacturing monitoring system is characterized in that, comprising: field apparatus supervisory layers and Workshop monitoring layer;
Described field apparatus supervisory layers is used to control the technological parameter or the supervision operation of equipment of equipment fully, and this function is accomplished by node;
Described Workshop monitoring layer is realized by the Workshop monitoring central machine; Be used to accomplish the integrated analysis processing of each nodal information of field layer: the monitoring information to bottom layer node carries out analysis-by-synthesis; The real-time monitoring of production is provided; The storage of fault alarm demonstration, operation curve figure, information with call, form function such as form: the various information of necessary for monitoring are implemented in typing, like the production schedule, personnel placement etc.: set manufacturing parameter, implement control function; Monitor message transmitted to the higher level etc.
2. a kind of spinning monitoring according to claim 1 system is characterized in that described field apparatus supervisory layers comprises: data acquisition module, parameter regulation module and meshed network control module;
Data acquisition module, the main collection of accomplishing input signals such as numeral, simulation: can carry out Filtering Processing and conversion to the simulating signal at scene; When finding have data to transfinite or meeting alert if, producing the field node level reports to the police;
The number adjustment module, being used for node itself can accomplish the regulating action in the certain limit according to the acquisition parameter actual conditions, has certain control ability, like roller, spindle rotating speed etc.;
The meshed network control module, dactylus point is after upper layer network management tool configuration is intact, and node self has the abscission layer management tool, oneself keeps the normal operation of bottom-layer network.
3. a kind of spinning monitoring according to claim 1 system is characterized in that described monitoring function is divided into two big modules: network management and control module and production monitoring module.
Network management and control module: be primarily aimed at the maintenance of Control Network.The function such as supervision and control that comprises maintenance and recovery, the system of installation and configuration, the system of network system.Like the configuration of node hardware and software, the installation of program, the binding of network variable and dismounting, test subscriber I/O and communication transceiver, phase-split network communication provides the monitoring of communication process;
Production monitoring module: be primarily aimed at the monitoring of Workshop Production process.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012103213405A CN102841586A (en) | 2012-09-04 | 2012-09-04 | Monitoring system for spinning production |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012103213405A CN102841586A (en) | 2012-09-04 | 2012-09-04 | Monitoring system for spinning production |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN102841586A true CN102841586A (en) | 2012-12-26 |
Family
ID=47369055
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2012103213405A Pending CN102841586A (en) | 2012-09-04 | 2012-09-04 | Monitoring system for spinning production |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN102841586A (en) |
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103997541A (en) * | 2014-06-06 | 2014-08-20 | 江南大学 | Method for transmitting technological parameters of spinning frame through network |
| CN104460508A (en) * | 2014-11-20 | 2015-03-25 | 经纬纺织机械股份有限公司 | Control method for spinning multiple kinds of yarns |
| CN104732317A (en) * | 2013-12-24 | 2015-06-24 | 再发现(北京)科技有限公司 | Method for tracking production problems of beverage enterprise |
| CN106676683A (en) * | 2015-11-06 | 2017-05-17 | 特吕茨施勒有限及两合公司 | Operating device and method for spinning preparation machine |
| CN107422714A (en) * | 2017-09-22 | 2017-12-01 | 山东华兴纺织集团有限公司 | Ring ingot intelligence spinning management system and management method |
| CN107817335A (en) * | 2016-09-13 | 2018-03-20 | 普瑞米尔伊沃维克斯私人有限公司 | The integrated system and method for on-line monitoring and off-line test are carried out in weaving unit |
| CN107966964A (en) * | 2016-10-19 | 2018-04-27 | 村田机械株式会社 | Management system of spinning and spinning management method |
| CN110070288A (en) * | 2019-04-19 | 2019-07-30 | 上海电气集团股份有限公司 | A kind of on-line monitoring for spinning machine and production management system and method |
| CN110618665A (en) * | 2019-09-05 | 2019-12-27 | 江苏信息职业技术学院 | Networked multi-machine monitoring system of down filling machine |
| CN111695880A (en) * | 2020-06-17 | 2020-09-22 | 常熟市汉泰化纤织造有限公司 | Production process monitoring method and system |
| CN114859875A (en) * | 2022-07-07 | 2022-08-05 | 深圳市信润富联数字科技有限公司 | Fault management method, device, equipment and storage medium for multiple equipment |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201541270U (en) * | 2009-11-17 | 2010-08-04 | 北京经纬纺机新技术有限公司 | Textile industry on site ethernet control system |
| CN101834762A (en) * | 2010-05-24 | 2010-09-15 | 天津大学 | Online monitoring numerical-control system based on network architecture |
| CN102307226A (en) * | 2011-06-21 | 2012-01-04 | 浙江工商大学 | Distributed monitoring system and configuration method thereof |
-
2012
- 2012-09-04 CN CN2012103213405A patent/CN102841586A/en active Pending
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201541270U (en) * | 2009-11-17 | 2010-08-04 | 北京经纬纺机新技术有限公司 | Textile industry on site ethernet control system |
| CN101834762A (en) * | 2010-05-24 | 2010-09-15 | 天津大学 | Online monitoring numerical-control system based on network architecture |
| CN102307226A (en) * | 2011-06-21 | 2012-01-04 | 浙江工商大学 | Distributed monitoring system and configuration method thereof |
Non-Patent Citations (1)
| Title |
|---|
| 王进，马崇启: "小样纺纱设备在线监控系统的设计与实现", 《天津工业大学学报》 * |
Cited By (16)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104732317A (en) * | 2013-12-24 | 2015-06-24 | 再发现(北京)科技有限公司 | Method for tracking production problems of beverage enterprise |
| CN103997541A (en) * | 2014-06-06 | 2014-08-20 | 江南大学 | Method for transmitting technological parameters of spinning frame through network |
| CN104460508A (en) * | 2014-11-20 | 2015-03-25 | 经纬纺织机械股份有限公司 | Control method for spinning multiple kinds of yarns |
| CN106676683A (en) * | 2015-11-06 | 2017-05-17 | 特吕茨施勒有限及两合公司 | Operating device and method for spinning preparation machine |
| CN106676683B (en) * | 2015-11-06 | 2019-03-05 | 特吕茨施勒有限及两合公司 | Operating device and operating method for spinning preparation machine |
| CN107817335A (en) * | 2016-09-13 | 2018-03-20 | 普瑞米尔伊沃维克斯私人有限公司 | The integrated system and method for on-line monitoring and off-line test are carried out in weaving unit |
| CN107966964B (en) * | 2016-10-19 | 2022-07-19 | 村田机械株式会社 | Spinning management system and spinning management method |
| CN107966964A (en) * | 2016-10-19 | 2018-04-27 | 村田机械株式会社 | Management system of spinning and spinning management method |
| CN107422714A (en) * | 2017-09-22 | 2017-12-01 | 山东华兴纺织集团有限公司 | Ring ingot intelligence spinning management system and management method |
| CN107422714B (en) * | 2017-09-22 | 2023-11-07 | 山东华兴纺织集团有限公司 | Intelligent ring spinning management system and management method |
| CN110070288A (en) * | 2019-04-19 | 2019-07-30 | 上海电气集团股份有限公司 | A kind of on-line monitoring for spinning machine and production management system and method |
| CN110618665A (en) * | 2019-09-05 | 2019-12-27 | 江苏信息职业技术学院 | Networked multi-machine monitoring system of down filling machine |
| CN111695880A (en) * | 2020-06-17 | 2020-09-22 | 常熟市汉泰化纤织造有限公司 | Production process monitoring method and system |
| CN111695880B (en) * | 2020-06-17 | 2024-01-12 | 苏州知云创宇信息科技有限公司 | Production flow monitoring method and system |
| CN114859875A (en) * | 2022-07-07 | 2022-08-05 | 深圳市信润富联数字科技有限公司 | Fault management method, device, equipment and storage medium for multiple equipment |
| CN114859875B (en) * | 2022-07-07 | 2022-11-15 | 深圳市信润富联数字科技有限公司 | Fault management method, device, equipment and storage medium for multiple equipment |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN102841586A (en) | Monitoring system for spinning production | |
| CN110794800B (en) | Intelligent factory information management monitoring system | |
| CN109862048A (en) | Shop equipment processing system, device databases server and method | |
| CN107065802A (en) | A kind of automatic management scheduling system of the energy | |
| CN106878466B (en) | A kind of Hydropower Unit data management and equipment control unified platform | |
| CN108536100A (en) | Intelligent MES end stations manufacturing monitoring system | |
| CN104166944B (en) | A kind of grid switching operation bill automatic generation method of railway substation | |
| CN111597183A (en) | Intelligent negative difference early warning system for steel rolling and early warning method thereof | |
| CN109801180A (en) | The Internet of Things intelligent information management system and control method of tricot machine | |
| CN110161942A (en) | Production equipment information real-time monitoring system and method | |
| CN105700480B (en) | A kind of the multimachine bed grouping control system and its control method of production line | |
| CN106227170A (en) | A kind of CIM integrating central management system producing equipment for PCB | |
| CN201765497U (en) | Comprehensive monitoring information system for sewage and waste water treatment in coal mine | |
| CN104468184B (en) | A kind of analysis method and system of electric power communication device business support ability | |
| CN102306014B (en) | Cigarette equipment data acquisition system for WIN2 control system | |
| CN102645914A (en) | Multi-stage looped network control framework of sewage treatment plant and realizing method thereof | |
| EP3133451A1 (en) | System for controlling, monitoring and regulating a method for operating such a system | |
| CN103760856A (en) | Cold strip steel leveling unit process control method | |
| CN102495615A (en) | Remote monitoring management system of large tonnage box girder transport and erection equipment group safety construction | |
| CN105867315A (en) | Injection production management system and method | |
| CN202003203U (en) | Multistage ring-net-controlled framework for sewage-processing plant | |
| CN107395269A (en) | A kind of method for arranging and monitoring device of power optical fiber power distribution communication net | |
| CN104243218B (en) | A kind of communication of power system mode list preparation method based on more schedule constraints | |
| CN102968692A (en) | Method and device for adjusting electric power workload | |
| CN103389698A (en) | Method for controlling production through standards |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C02 | Deemed withdrawal of patent application after publication (patent law 2001) | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20121226 |