CN102306014B - Cigarette equipment data acquisition system for WIN2 control system - Google Patents
Cigarette equipment data acquisition system for WIN2 control system Download PDFInfo
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- CN102306014B CN102306014B CN2011101052279A CN201110105227A CN102306014B CN 102306014 B CN102306014 B CN 102306014B CN 2011101052279 A CN2011101052279 A CN 2011101052279A CN 201110105227 A CN201110105227 A CN 201110105227A CN 102306014 B CN102306014 B CN 102306014B
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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Abstract
The invention relates to a data acquisition system, in particular to a cigarette equipment data acquisition system for a WIN2 control system in a cigarette manufacturing industry. The cigarette equipment data acquisition system for the WIN2 control system comprises an onsite operating terminal 1, a data acquisition module 2, an input/output (I/O) server 3, a monitoring server 4, an optical fiber network and a client 7. Due to the optical fiber network for connecting equipment and the server, the data acquisition module can send acquired data to the server in real time, so that the data acquisition efficiency of the equipment is improved, software and hardware are not required to be installed on site, the stability of the data acquisition system is enhanced, the maintenance work of a maintainer is reduced and investment of a user is saved.
Description
Technical field
The present invention relates to a kind of data acquisition system (DAS), relate in particular to the cigarette machine data acquisition system (DAS) of the manufacturing a kind of WIN2 control system of cigarette.
Background technology
Competition between the current cigarette enterprise is more and more fierce, cigarette enterprise is in order to produce high-quality cigarette product, requirement to product quality is more and more higher, and enterprise more and more payes attention to the stable case of the cigarette product quality that the variation of the technology of cigarette equipment, device data causes.
The cigarette machine of the existing WIN2 control system of Hangzhou Cigarette Factory, the centralized displaying that possesses the complete device data point and control function.These data all are that row shows that abnormal information also is to carry out alarm at this operating terminal on the operating terminal of device context the time.Therefore, workshop processing quality managerial personnel, corrective maintenance personnel can't grasp information timely process control parameter, the corrective maintenance demand of equipment are intervened the operation that support equipment is reliable and stable.
The data acquisition that realizes at equipment in the industry mainly is to add corresponding equipment at the scene at present, as embedded calculating, PLC(Programmable Logic Controller), realize the collection to device data.There are the following problems to adopt this kind mode: the one, owing to the stability of additional equipment and the factor of reliability, may cause the instability of data acquisition system (DAS), and cause loss of data, managerial personnel can't really utilize the device data of collection; The 2nd, increased corrective maintenance personnel's workload; The 3rd, the construction cost of meeting increase system.
Summary of the invention
For stability and the non-maintaining property problem that solves cigarette machine device data acquisition system, the purpose of this invention is to provide a kind of cigarette machine data acquisition system (DAS) based on the WIN2 control system, this system strengthened data acquisition system (DAS) stability, reduced maintenance worker's maintenance work, also saved investment for the user.
In order to realize above-mentioned purpose, the present invention has adopted following technical scheme:
A kind of cigarette machine data acquisition system (DAS) based on the WIN2 control system, this system comprises: execute-in-place terminal, data acquisition module, I/O server, fiber optic network, monitoring server and client; Described execute-in-place terminal is used for disposing the WIN2 control system, realizes the equipment to the various control parameters of cigarette machine, collection and the local storage of device data; Data acquisition module, described data acquisition module is realized carrying out communication with the execute-in-place terminal by the fiber optic network SOCKET communication mechanism that makes up, and finishes the collection of device data; Fiber optic network is realized execute-in-place terminal and I/O server are constituted network, realizes the high-speed transfer of inter-system data; The I/O server, described I/O server will be handled from the data that the execute-in-place terminal is gathered, and data in real time is sent to monitoring server; Monitoring server receives the data of described I/O server transmission, and the time row real-time storage; Monitoring server comprises data monitoring module and information feedback module, whether the data monitoring module is tried to achieve appointed condition by the parameter in the described monitoring server normal, if institute's monitor data point satisfies specified conditions, data are sent to the information feedback module, the abnormal information that described information feedback module is tried to achieve according to the appointed condition value of parameter in the monitor server is fed back abnormal information to monitoring server, the client that monitoring server feeds back to corresponding execute-in-place terminal or is connected with described server.
As preferably, described data acquisition module adopts the establishment of standard OPC interface agreement, and unified standard data interface outwards is provided.
As preferably, described system is used for the running status of each data point of cigarette machine of monitoring WIN2 control system, and the data point that arranges is carried out Realtime Alerts.
Beneficial effect of the present invention is: the fiber optic network that the present invention is connected with server by equipment, data acquisition module can be delivered to server to the data in real time of gathering, improved the efficient that device data is gathered, avoided installing at the scene hardware and software, strengthened data acquisition system (DAS) stability, reduced maintenance worker's maintenance work, also saved investment for the user.
Description of drawings
Fig. 1 is the composition synoptic diagram of a kind of cigarette machine data acquisition system (DAS) based on the WIN2 control system in implementing.
Embodiment
Describe the preferred embodiments of the present invention in detail below in conjunction with accompanying drawing 1.
A kind of cigarette machine data acquisition system (DAS) based on the WIN2 control system as shown in Figure 1, this system comprises execute-in-place terminal 1, data acquisition module 2, I/O server 3, monitoring server 4, fiber optic network and client 7.
Described execute-in-place terminal 1 real-time collecting device data is realized the equipment of the various control parameters of cigarette machine, the collection of device data, and described device data is stored in local computer;
Described data acquisition module 2 passes through the SOCEKT communication with described execute-in-place terminal 1, rely on the fiber optic network of described structure to realize data acquisition, described data acquisition module adopts the establishment of standard OPC interface agreement, unified standard data interface outwards is provided, also can solves the device data that the multisystem utilization is gathered;
Described I/O server will be handled from the data that the execute-in-place terminal is gathered, and the device data that processing is obtained transfers to monitoring server 4;
Described monitoring server 4 comprises data monitoring module 5 and information feedback module 6, whether data monitoring module 5 is tried to achieve appointed condition by the parameter in the described monitoring server 4 normal, if institute's monitor data point satisfies specified conditions, data are sent to information feedback module 6, the abnormal information that described information feedback module 6 is tried to achieve according to the appointed condition value of parameter in the monitor server 4 is fed back abnormal informations, the client 7 that monitoring server 4 feeds back to corresponding execute-in-place terminal 1 or is connected with described server to monitoring server 4.
Described data acquisition module 2 needs the data of gathering, described data monitoring module 5 to need the data of supervision as shown in the table:
The above only is preferred embodiment of the present invention, and all equalizations of doing according to the present patent application claim change and modify, and all should belong to the covering scope of patent of the present invention.
Claims (2)
1. the cigarette machine data acquisition system (DAS) based on the WIN2 control system is characterized in that this system comprises: execute-in-place terminal (1), data acquisition module (2), I/O server (3), fiber optic network, monitoring server (4) and client (7); Described execute-in-place terminal (1) is used for disposing the WIN2 control system, realizes the setting to the various control parameters of cigarette machine, collection and the local storage of device data; Data acquisition module (2), data acquisition module (2) adopt the establishment of standard OPC interface agreement, and unified standard data interface outwards is provided; Described data acquisition module (2) is realized carrying out communication with execute-in-place terminal (1) by the fiber optic network SOCKET communication mechanism that makes up, and finishes the collection of device data; Fiber optic network is realized execute-in-place terminal (1) and I/O server (3) are constituted network, realizes the high-speed transfer of inter-system data; I/O server (3), described I/O server (3) will be handled from the data that execute-in-place terminal (1) is gathered, and data in real time is sent to monitoring server (4); Monitoring server (4) receives the data of described I/O server (3) transmission, and carries out real-time storage; Monitoring server (4) comprises data monitoring module (5) and information feedback module (6), whether data monitoring module (5) is tried to achieve appointed condition by the parameter in the described monitoring server normal, if institute's monitor data point satisfies specified conditions, data are sent to information feedback module (6), the abnormal information that described information feedback module (6) is tried to achieve according to the appointed condition value of parameter in the monitoring server is fed back abnormal information to monitoring server, the client (7) that monitoring server feeds back to corresponding execute-in-place terminal (1) or is connected with described monitoring server.
2. a kind of cigarette machine data acquisition system (DAS) based on the WIN2 control system according to claim 1, it is characterized in that described system is used for the running status of each data point of cigarette machine of monitoring WIN2 control system, and the data point that arranges is carried out Realtime Alerts.
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CN2011101052279A CN102306014B (en) | 2011-04-26 | 2011-04-26 | Cigarette equipment data acquisition system for WIN2 control system |
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CN102645923B (en) * | 2012-04-28 | 2013-11-20 | 浙江中烟工业有限责任公司 | Connection control system for dynamically monitoring connection relation between filter stick transmitter and cigarette making machine in real time |
CN104176301B (en) * | 2014-08-14 | 2016-01-27 | 浙江中烟工业有限责任公司 | A kind of hyper-speed wrapping machine data acquisition system |
CN105549556B (en) * | 2015-12-17 | 2018-06-26 | 东北大学 | A kind of data collection and transfering system and method for industrial process real time monitoring |
CN105867326B (en) * | 2016-04-08 | 2018-09-28 | 浙江中烟工业有限责任公司 | A kind of molding machine processing quality parameter tracking system and its tracking |
CN105785949B (en) * | 2016-04-08 | 2018-09-28 | 浙江中烟工业有限责任公司 | A kind of binary channels molding machine processing quality parameter tracking system and its tracking |
CN106617280B (en) * | 2016-11-07 | 2017-12-29 | 浙江中烟工业有限责任公司 | A kind of data message acquisition methods of the cigarette unit of WIN2 systems |
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CN202102588U (en) * | 2011-04-26 | 2012-01-04 | 浙江中烟工业有限责任公司 | Cigarette-equipment data-acquisition system based on WIN2 control system |
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