CN103543730A - Fault diagnosis system for chip mounters - Google Patents

Fault diagnosis system for chip mounters Download PDF

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Publication number
CN103543730A
CN103543730A CN201310517315.9A CN201310517315A CN103543730A CN 103543730 A CN103543730 A CN 103543730A CN 201310517315 A CN201310517315 A CN 201310517315A CN 103543730 A CN103543730 A CN 103543730A
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China
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module
chip mounter
clouds
fault
audio frequency
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CN201310517315.9A
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Chinese (zh)
Inventor
乔金彪
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Suzhou Si Erte Microtronics AS
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Suzhou Si Erte Microtronics AS
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Priority to CN201310517315.9A priority Critical patent/CN103543730A/en
Publication of CN103543730A publication Critical patent/CN103543730A/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

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  • Test And Diagnosis Of Digital Computers (AREA)

Abstract

The invention discloses a fault diagnosis system for chip mounters. The fault diagnosis system is characterized by comprises multiple sets of chip mounters, multiple sets of monitoring terminal machines, a monitoring main machine, a cloud detecting server, a maintaining terminal, a mobile terminal, a communication line and a communication bus. Each chip mounter is correspondingly connected with a monitoring terminal machine, the monitoring terminal machine detects and acquires an operation parameter of the chip mounter and sends the operation parameter to the monitoring main machine, data sent by each monitoring terminal machine are collected and processed by the monitoring main machine and sent to the cloud detecting server, and the cloud detecting server generates fault information; the maintaining terminal is connected with the cloud detecting server; the mobile terminal is connected with the cloud detecting server, the monitoring terminal machine is connected with a corresponding chip mounter, the monitoring terminal machine is connected with the communication bus through the communication line, the communication bus is connected with the monitoring main machine. The fault diagnosis system for chip mounters can achieve remote diagnosis and real-time monitoring of faults of the multiple sets of chip mounters and is high in diagnosis efficiency, high in speed and good in efficiency.

Description

A kind of chip mounter fault diagnosis system
Technical field
The present invention relates to a kind of fault diagnosis system, be specifically related to a kind of chip mounter fault diagnosis system.
Background technology
Existing chip mounter running status generally all needs special messenger at the scene to guard.If run in the time that parameter need to being regulated, need to regulate at the scene parameter.Because regulating, parameter generally need to have the people that experience is abundant to operate, but still unavoidably produce fault, existing chip mounter diagnosis more needs professional to operate diagnosis, even because some glitch that misoperation causes, for fear of device damage, also need professional to be on the scene and carry out execute-in-place diagnosis, equipment, just in run-stopping status, can increase production cost and maintenance cost so greatly during this period of time.And in existing enterprise, be generally that many chip mounters carry out cutting operation simultaneously, because chip mounter is expensive, therefore every chip mounter all needs someone to carry out its running status of manual monitoring, but due to artificial restriction, even if there is extremely also easily carelessness in running status, often until break down and just found, and the change of running status also easily causes cutting operation to produce precision to change, and prior art can only be carried out artificial experience judgement to this.
Summary of the invention
For solving the deficiencies in the prior art, the object of the present invention is to provide a kind of chip mounter fault diagnosis system.
In order to realize above-mentioned target, the present invention adopts following technical scheme:
A kind of chip mounter fault diagnosis system, it is characterized in that, comprise many chip mounters, many monitor terminal machines, monitoring exchange, server is detected in high in the clouds, maintenance terminal, mobile terminal, connection and communication bus, every equal correspondence of chip mounter is connected with a monitor terminal machine, described monitor terminal machine testing obtains the operational factor of chip mounter and operational factor is sent to monitoring exchange, after the data aggregation process that monitoring exchange sends every monitor terminal machine, send to high in the clouds to detect server, high in the clouds is detected server the operational factor of every chip mounter is carried out to fault analysis, and generate failure message, maintenance terminal connects high in the clouds and detects server to obtain the operational factor of failure message and chip mounter, and mantenance data is detected to server by high in the clouds sends to monitoring exchange, mobile terminal connects high in the clouds and detects server to obtain failure message, and described monitor terminal machine is connected with chip mounter corresponding thereto, and monitor terminal machine is connected with communication bus by connection, and communication bus connects monitoring exchange.
Aforesaid a kind of chip mounter fault diagnosis system, it is characterized in that, described high in the clouds is detected server and is comprised fault data administration module, high in the clouds interface module, high in the clouds detection module and fault pre-alarming module, described high in the clouds interface module gathers the operational factor of chip mounter, and be saved in described fault data administration module, described high in the clouds detection module carries out analyzing and processing to the operational factor of chip mounter, and generating described failure message, described fault pre-alarming module pushes to mobile terminal and maintenance terminal by network by described failure message.
Aforesaid a kind of chip mounter fault diagnosis system, it is characterized in that, described maintenance terminal comprises fault detection analysis module, the first audio frequency load module, the first audio frequency output module, the first communication module, the first processing module, the first memory module, and described the first processing module connects respectively fault detection analysis module, the first audio frequency load module, the first audio frequency output module, the first communication module, the first memory module.
Aforesaid a kind of chip mounter fault diagnosis system, it is characterized in that, described monitor terminal machine comprises data acquisition module, the second audio frequency load module, the second audio frequency output module, the second communication module, the second processing module, the second memory module, and described the second processing module is connection data acquisition module, the second audio frequency load module, the second audio frequency output module, the second communication module, the second memory module respectively.
Aforesaid a kind of chip mounter fault diagnosis system, is characterized in that, described mobile terminal is smart mobile phone.
Usefulness of the present invention is: a kind of chip mounter fault diagnosis system of the present invention can realize the remote diagnosis of the fault of many chip mounters and monitoring in real time, and diagnosis efficiency is high, and speed is fast, effective.
Accompanying drawing explanation
Fig. 1 is a structural representation of preferably implementing of the present invention;
Fig. 2 the present invention is based on Fig. 1 structural representation more specifically.
Embodiment
Below in conjunction with the drawings and specific embodiments, the present invention is done to concrete introduction.
Shown in Fig. 1, a kind of chip mounter fault diagnosis system of the present invention, it is characterized in that, comprise many chip mounters, many monitor terminal machines, monitoring exchange, server is detected in high in the clouds, maintenance terminal, mobile terminal, connection and communication bus, every equal correspondence of chip mounter is connected with a monitor terminal machine, described monitor terminal machine testing obtains the operational factor of chip mounter and operational factor is sent to monitoring exchange, after the data aggregation process that monitoring exchange sends every monitor terminal machine, send to high in the clouds to detect server, high in the clouds is detected server the operational factor of every chip mounter is carried out to fault analysis, and generate failure message, maintenance terminal connects high in the clouds and detects server to obtain the operational factor of failure message and chip mounter, and mantenance data is detected to server by high in the clouds sends to monitoring exchange, mobile terminal connects high in the clouds and detects server to obtain failure message, and described monitor terminal machine is connected with chip mounter corresponding thereto, and monitor terminal machine is connected with communication bus by connection, and communication bus connects monitoring exchange.
The present invention adopts monitor terminal machine to connect chip mounter, every chip mounter is to there being a monitor terminal machine, monitor terminal machine gathers the equipment operational factor of chip mounter, operational factor is transferred to monitoring exchange simultaneously, after the data aggregation process that monitoring exchange sends every monitor terminal machine, send to high in the clouds to detect server, high in the clouds is detected server the operational factor of chip mounter is carried out to fault analysis, under normal circumstances, chip mounter normal operation, therefore after detection server in high in the clouds is analyzed its operational factor, fault can not detected, therefore can't send the operational factor of failure message and chip mounter to maintenance terminal, can not send failure message to detecting mobile terminal yet, to save network traffic data.When chip mounter operation troubles, or running status occurs when abnormal, after high in the clouds detection server is analyzed its operational factor, fault or running status can be detected occurs abnormal, fault in production information now, and the operational factor of failure message and chip mounter is sent to maintenance terminal, and failure message is sent to mobile terminal.Maintenance personal connects high in the clouds by maintenance terminal and detects server to obtain the operational factor of failure message and chip mounter, and mantenance data is detected to server by high in the clouds sends to monitoring exchange.Thus, a kind of paster fault diagnosis system of the present invention can realize the remote diagnosis to paster fault, and owing to having adopted cloud network technology, diagnosis efficiency is high, and speed is fast, effective.In the present invention, because chip mounter is many, therefore the running state information of chip mounter is passed in the process of monitoring exchange again by monitor terminal machine, generally can produce larger data processing amount, in order to strengthen the efficiency of data processing, the present invention also comprises connection and communication bus, and monitor terminal machine is connected with chip mounter corresponding thereto, monitor terminal machine is connected with communication bus by connection, and communication bus connects monitoring exchange.Like this, the chip mounter running state information corresponding thereto that connection is just responsible for every monitor terminal machine to collect is transferred to communication bus, then is responsible for the running state data of all chip mounters to integrate by communication bus, is transferred to monitoring exchange.
Introduce in detail high in the clouds below and detect server, as shown in Figure 2, high in the clouds is detected server and is comprised fault data administration module, high in the clouds interface module, high in the clouds detection module and fault pre-alarming module, high in the clouds interface module gathers the operational factor of chip mounter, and be saved in fault data administration module, high in the clouds detection module carries out analyzing and processing to the operational factor of chip mounter, and generates failure message, and fault pre-alarming module pushes to mobile terminal and maintenance terminal by network by failure message.
Below introduce in detail monitoring exchange, monitoring exchange comprises the 3rd processing module, the 3rd communication module, the 3rd memory module, the 3rd processing module connects respectively the 3rd communication module, the 3rd memory module.
Introduce in detail maintenance terminal below, maintenance terminal comprises fault detection analysis module, the first audio frequency load module, the first audio frequency output module, the first communication module, the first processing module, the first memory module, and the first processing module connects respectively fault detection analysis module, the first audio frequency load module, the first audio frequency output module, the first communication module, the first memory module.
Introduce in detail monitor terminal machine below, monitor terminal machine comprises data acquisition module, the second audio frequency load module, the second audio frequency output module, the second communication module, the second processing module, the second memory module, and the second processing module is connection data acquisition module, the second audio frequency load module, the second audio frequency output module, the second communication module, the second memory module respectively.
The first audio frequency load module is here for when maintenance personal overhauls, by the first audio frequency load module, input its voice, by high in the clouds, detect server and send to monitor terminal machine through monitoring exchange, the second audio frequency output module of monitor terminal machine just can obtain repair prompt.Similarly, the field staff of monitor terminal machine can send to maintenance terminal by its problem by voice by the second audio frequency load module, and the first audio frequency output module of maintenance terminal can send its voice.Be convenient to like this field staff and maintenance personal's communication.In other modules, the first memory module is responsible for storing mantenance data, and the first processing module is for the treatment of data, and the first communication module is for the communication with high in the clouds detection server, and fault detection analysis module is for fault analysis.Similarly, the second communication module detects the communication of server for monitor terminal machine and high in the clouds, the detection data of the second memory module for storing chip mounter, and the second processing module is for data processing, and data acquisition module is for gathering the service data of chip mounter.Similarly, the 3rd processing module is responsible for processing the data of monitoring exchange, and the 3rd communication module is responsible for receiving the data that send from monitor terminal, and sends the data to that server is detected in high in the clouds, the 3rd memory module is responsible for storing data.
The present invention does not limit the particular type of the running state information of the chip mounter that monitor terminal machine obtains, and its type can be carried out with reference to the technical manual of existing various chip mounters.
Mobile terminal of the present invention is held by maintenance personal, and for remind maintenance personal when fault occurs, as preferably, mobile terminal is smart mobile phone.
More than show and described ultimate principle of the present invention, principal character and advantage.The technician of the industry should understand, and above-described embodiment does not limit the present invention in any form, and all employings are equal to replaces or technical scheme that the mode of equivalent transformation obtains, all drops in protection scope of the present invention.

Claims (5)

1. a chip mounter fault diagnosis system, it is characterized in that, comprise many chip mounters, many monitor terminal machines, monitoring exchange, server is detected in high in the clouds, maintenance terminal, mobile terminal, connection and communication bus, every equal correspondence of chip mounter is connected with a monitor terminal machine, described monitor terminal machine testing obtains the operational factor of chip mounter and operational factor is sent to monitoring exchange, after the data aggregation process that monitoring exchange sends every monitor terminal machine, send to high in the clouds to detect server, high in the clouds is detected server the operational factor of every chip mounter is carried out to fault analysis, and generate failure message, maintenance terminal connects high in the clouds and detects server to obtain the operational factor of failure message and chip mounter, and mantenance data is detected to server by high in the clouds sends to monitoring exchange, mobile terminal connects high in the clouds and detects server to obtain failure message, and described monitor terminal machine is connected with chip mounter corresponding thereto, and monitor terminal machine is connected with communication bus by connection, and communication bus connects monitoring exchange.
2. a kind of chip mounter fault diagnosis system according to claim 1, it is characterized in that, described high in the clouds is detected server and is comprised fault data administration module, high in the clouds interface module, high in the clouds detection module and fault pre-alarming module, described high in the clouds interface module gathers the operational factor of chip mounter, and be saved in described fault data administration module, described high in the clouds detection module carries out analyzing and processing to the operational factor of chip mounter, and generating described failure message, described fault pre-alarming module pushes to mobile terminal and maintenance terminal by network by described failure message.
3. a kind of chip mounter fault diagnosis system according to claim 2, it is characterized in that, described maintenance terminal comprises fault detection analysis module, the first audio frequency load module, the first audio frequency output module, the first communication module, the first processing module, the first memory module, and described the first processing module connects respectively fault detection analysis module, the first audio frequency load module, the first audio frequency output module, the first communication module, the first memory module.
4. a kind of chip mounter fault diagnosis system according to claim 3, it is characterized in that, described monitor terminal machine comprises data acquisition module, the second audio frequency load module, the second audio frequency output module, the second communication module, the second processing module, the second memory module, and described the second processing module is connection data acquisition module, the second audio frequency load module, the second audio frequency output module, the second communication module, the second memory module respectively.
5. a kind of chip mounter fault diagnosis system according to claim 4, is characterized in that, described mobile terminal is smart mobile phone.
CN201310517315.9A 2013-10-29 2013-10-29 Fault diagnosis system for chip mounters Pending CN103543730A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104869018A (en) * 2015-05-06 2015-08-26 深圳市小兵智能科技有限公司 Cloud-based terminal equipment maintenance method and system
CN104977921A (en) * 2014-04-07 2015-10-14 韩华泰科株式会社 System and method for automatically monitoring device faults
CN116056443A (en) * 2023-04-03 2023-05-02 四川易景智能终端有限公司 SMT paster fault diagnosis system based on 5G communication

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104977921A (en) * 2014-04-07 2015-10-14 韩华泰科株式会社 System and method for automatically monitoring device faults
CN104869018A (en) * 2015-05-06 2015-08-26 深圳市小兵智能科技有限公司 Cloud-based terminal equipment maintenance method and system
CN116056443A (en) * 2023-04-03 2023-05-02 四川易景智能终端有限公司 SMT paster fault diagnosis system based on 5G communication

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Application publication date: 20140129