CN103546565A - Remote intelligent monitoring system for chip mounters - Google Patents
Remote intelligent monitoring system for chip mounters Download PDFInfo
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- CN103546565A CN103546565A CN201310517314.4A CN201310517314A CN103546565A CN 103546565 A CN103546565 A CN 103546565A CN 201310517314 A CN201310517314 A CN 201310517314A CN 103546565 A CN103546565 A CN 103546565A
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Abstract
The invention discloses a remote intelligent monitoring system for chip mounters. The remote intelligent monitoring system is characterized by comprising multiple sets of chip mounters, multiple sets of terminal machines, a monitoring main machine, a cloud detecting server, a maintaining terminal, a mobile terminal, a monitoring center, a laboratory server, a communication line and a communication bus. Each chip mounter is correspondingly connected with a monitoring terminal machine, the monitoring terminal machine detects and acquires an operation parameter of the chip mounter and sends the operation parameter to the monitoring main machine, data sent by the monitoring terminal machine are collected and processed by the monitoring main machine to be sent to the monitoring center through the Zigbee, the monitoring center sends the operation parameter to the laboratory server and the cloud detecting server, and the cloud detecting server generates fault information; the maintaining terminal is connected with the cloud detecting server; the mobile terminal is connected with the cloud detecting server, the monitoring terminal machine is connected with the communication bus through the communication line, and the communication bus is connected with the monitoring main machine. The remote intelligent monitoring system for chip mounters can achieve remote monitoring, diagnosis and treatment on the operation situations and faults of the multiple chip mounters.
Description
Technical field
The present invention relates to a kind of supervisory control system, be specifically related to a kind of chip mounter Intelligent remote monitoring system.
Background technology
Existing chip mounter running status generally all needs special messenger at the scene to guard.If run in the time that parameter need to being regulated, need to regulate at the scene parameter.Because regulating, parameter generally need to have the people that experience is abundant to operate, but still unavoidably produce fault, existing chip mounter diagnosis more needs professional to operate diagnosis, even because some glitch that misoperation causes, for fear of device damage, also need professional to be on the scene and carry out execute-in-place diagnosis, equipment, just in run-stopping status, can increase production cost and maintenance cost so greatly during this period of time.
In addition, in reality, chip mounter operational factor is generally merely able to show by the display apparatus on chip mounter, and in existing digital factory, this set obviously can not meet the demands.
Summary of the invention
For solving the deficiencies in the prior art, the object of the present invention is to provide a kind of chip mounter Intelligent remote monitoring system.
In order to realize above-mentioned target, the present invention adopts following technical scheme:
A kind of chip mounter Intelligent remote monitoring system, it is characterized in that, comprise many chip mounters, many monitor terminal machines, monitoring exchange, server is detected in high in the clouds, maintenance terminal, mobile terminal, Surveillance center, laboratory server, every equal correspondence of chip mounter is connected with a monitor terminal machine, described monitor terminal machine testing obtains the operational factor of chip mounter and operational factor is sent to monitoring exchange, after the data aggregation process that monitoring exchange sends every monitor terminal machine, by Zigbee, send to Surveillance center, Surveillance center sends to respectively laboratory server and high in the clouds to detect server the operational factor of chip mounter, high in the clouds is detected server the operational factor of chip mounter is carried out to accident analysis, and generate fault message, maintenance terminal connects high in the clouds and detects server to obtain the operational factor of fault message and chip mounter, and mantenance data is detected to server by high in the clouds sends to Surveillance center, mobile terminal connects high in the clouds and detects server to obtain fault message.
Aforesaid a kind of chip mounter Intelligent remote monitoring system, it is characterized in that, described high in the clouds is detected server and is comprised fault data administration module, high in the clouds interface module, high in the clouds detection module and fault pre-alarming module, described high in the clouds interface module connects Surveillance center to gather the operational factor of chip mounter, and be saved in described fault data administration module, described high in the clouds detection module carries out analyzing and processing to the operational factor of chip mounter, and generating described fault message, described fault pre-alarming module pushes to mobile terminal and maintenance terminal by network by described fault message.
Aforesaid a kind of chip mounter Intelligent remote monitoring system, it is characterized in that, described maintenance terminal comprises fault detection analysis module, the first audio frequency input module, the first audio frequency output module, the first communication module, the first processing module, the first memory module, and described the first processing module connects respectively fault detection analysis module, the first audio frequency input module, the first audio frequency output module, the first communication module, the first memory module.
Aforesaid a kind of chip mounter Intelligent remote monitoring system, it is characterized in that, described monitor terminal machine comprises data acquisition module, the second audio frequency input module, the second audio frequency output module, the second communication module, the second processing module, the second memory module, and described the second processing module is connection data acquisition module, the second audio frequency input module, the second audio frequency output module, the second communication module, the second memory module respectively.
Aforesaid a kind of chip mounter Intelligent remote monitoring system, it is characterized in that, monitoring exchange comprises the 3rd processing module, the 3rd communication module, the 3rd memory module, the 3rd processing module connects respectively the 3rd communication module, the 3rd memory module, and the 3rd communication module connects respectively monitor terminal and Surveillance center.
Aforesaid a kind of chip mounter Intelligent remote monitoring system, is characterized in that, described mobile terminal is smart mobile phone.
Aforesaid a kind of chip mounter Intelligent remote monitoring system, it is characterized in that, also comprise Zigbee routing node, Zigbee coordinator node, data transfer layer, described monitor terminal machine connects Zigbee routing node, Zigbee routing node intercoms mutually with Zigbee coordinator node, and described Zigbee coordinator node connects Surveillance center through data transfer layer.
Aforesaid a kind of chip mounter Intelligent remote monitoring system, it is characterized in that, also comprise connection and communication bus, described monitor terminal machine is connected with chip mounter corresponding thereto, monitor terminal machine is connected with communication bus by connection, and communication bus connects monitoring exchange.
Usefulness of the present invention is: a kind of chip mounter Intelligent remote monitoring system of the present invention can be realized remote monitoring and the diagnostic process to many chip mounter ruuning situations and fault, and diagnosis efficiency is high, and speed is fast, effective.
Accompanying drawing explanation
Fig. 1 is a structural representation of preferably implementing of the present invention;
Fig. 2 the present invention is based on Fig. 1 structural representation more specifically.
Embodiment
Below in conjunction with the drawings and specific embodiments, the present invention is done to concrete introduction.
Shown in Fig. 1, a kind of chip mounter Intelligent remote monitoring system of the present invention, comprise many chip mounters, many monitor terminal machines, monitoring exchange, server is detected in high in the clouds, maintenance terminal, mobile terminal, Surveillance center, laboratory server, every equal correspondence of chip mounter is connected with a monitor terminal machine, described monitor terminal machine testing obtains the operational factor of chip mounter and operational factor is sent to monitoring exchange, after the data aggregation process that monitoring exchange sends every monitor terminal machine, by Zigbee, send to Surveillance center, Surveillance center sends to respectively laboratory server and high in the clouds to detect server the operational factor of chip mounter, high in the clouds is detected server the operational factor of chip mounter is carried out to accident analysis, and generate fault message, maintenance terminal connects high in the clouds and detects server to obtain the operational factor of fault message and chip mounter, and mantenance data is detected to server by high in the clouds sends to Surveillance center, mobile terminal connects high in the clouds and detects server to obtain fault message.
The present invention adopts monitor terminal machine to connect chip mounter, every chip mounter is to there being a monitor terminal machine, monitor terminal machine gathers the equipment operational factor of chip mounter, operational factor is transferred to monitoring exchange simultaneously, after the data aggregation process that monitoring exchange sends every monitor terminal machine, send to Surveillance center, Surveillance center is controlled by administrative staff, it can obtain the running status of the chip mounter of industry spot, Surveillance center the equipment operational factor of chip mounter is transferred to laboratory server again and server is detected in high in the clouds, experimenter in laboratory server can carry out monitoring analysis to equipment operating data.High in the clouds is detected server the operational factor of chip mounter is carried out to accident analysis, under normal circumstances, chip mounter normal operation, therefore after detection server in high in the clouds is analyzed its operational factor, fault can not detected, therefore can't send the operational factor of fault message and chip mounter to maintenance terminal, also can not send fault message to detecting mobile terminal, to save network traffic data.When chip mounter operation troubles, or running status occurs when abnormal, after high in the clouds detection server is analyzed its operational factor, fault or running status can be detected occurs abnormal, fault in production information now, and the operational factor of fault message and chip mounter is sent to maintenance terminal, and fault message is sent to mobile terminal.Thus, a kind of chip mounter Intelligent remote monitoring system of the present invention can be realized the remote diagnosis to paster fault, and owing to having adopted cloud network technology, diagnosis efficiency is high, and speed is fast, effective.In the present invention, because chip mounter is many, therefore the running state information of chip mounter is passed in the process of monitoring exchange again by monitor terminal machine, generally can produce larger data processing amount, in order to strengthen the efficiency of data processing, the present invention also comprises connection and communication bus, and monitor terminal machine is connected with chip mounter corresponding thereto, monitor terminal machine is connected with communication bus by connection, and communication bus connects monitoring exchange.Like this, the chip mounter running state information corresponding thereto that connection is just responsible for every monitor terminal machine to collect is transferred to communication bus, then is responsible for the running state data of all chip mounters to integrate by communication bus, is transferred to monitoring exchange.
Introduce in detail high in the clouds below and detect server, as shown in Figure 2, high in the clouds is detected server and is comprised fault data administration module, high in the clouds interface module, high in the clouds detection module and fault pre-alarming module, high in the clouds interface module connects Surveillance center to gather the operational factor of chip mounter, and be saved in fault data administration module, high in the clouds detection module carries out analyzing and processing to the operational factor of chip mounter, and generating fault message, fault pre-alarming module pushes to mobile terminal and maintenance terminal by network by fault message.
Introduce in detail maintenance terminal below, maintenance terminal comprises fault detection analysis module, the first audio frequency input module, the first audio frequency output module, the first communication module, the first processing module, the first memory module, and the first processing module connects respectively fault detection analysis module, the first audio frequency input module, the first audio frequency output module, the first communication module, the first memory module.
Below introduce in detail monitoring exchange, monitoring exchange comprises the 3rd processing module, the 3rd communication module, the 3rd memory module, the 3rd processing module connects respectively the 3rd communication module, the 3rd memory module.
Introduce in detail monitor terminal machine below, monitor terminal machine comprises data acquisition module, the second audio frequency input module, the second audio frequency output module, the second communication module, the second processing module, the second memory module, and the second processing module is connection data acquisition module, the second audio frequency input module, the second audio frequency output module, the second communication module, the second memory module respectively.
The first audio frequency input module is here for when maintenance personal overhauls, by the first audio frequency input module, input its voice, by high in the clouds, detect server and send to monitor terminal machine, the second audio frequency output module of monitor terminal machine just can obtain repair prompt.Similarly, the Field Force of monitor terminal machine can send to maintenance terminal by its problem by voice by the second audio frequency input module, and the first audio frequency output module of maintenance terminal can send its voice.Be convenient to like this Field Force and maintenance personal's communication.In other modules, the first memory module is responsible for storing mantenance data, and the first processing module is for the treatment of data, and the first communication module is for the communication with high in the clouds detection server, and fault detection analysis module is for accident analysis.Similarly, the second communication module detects the communication of server for monitor terminal machine and high in the clouds, the detection data of the second memory module for storing chip mounter, and the second processing module is for data processing, and data acquisition module is for gathering the service data of chip mounter.Similarly, the 3rd processing module is responsible for processing the data of monitoring exchange, and the 3rd communication module is responsible for receiving the data that send from monitor terminal, and sends the data to Surveillance center, and the 3rd memory module is responsible for storing data.
Mobile terminal of the present invention is held by maintenance personal, and for remind maintenance personal when fault occurs, as preferably, mobile terminal is smart mobile phone.Mobile terminal is smart mobile phone.
The present invention is based on ZigBee technology.Zigbee be a kind of low rate, low-power consumption, closely with the communication technology of self-organizing, it is low in energy consumption, cost is low, time delay is short, network capacity is large, transfer of data is reliable, have and exempt to permit wireless communication frequency band, transmission very safe.Based on above feature, Zigbee network becomes the first-selection of wireless sensor network, and it is suitable for building sensor network under industrial environment very much.
The equipment of Zigbee can be divided into two classes by function: have the full-function device (Full Function Device, FFD) of complete function and only have the simplification function device (Reduce Function Device, RFD) of partial function.Full-function device not only can be communicated by letter with simplifying function device or other full-function devices, and can control topology of networks.Simplify function device and can only can not control network topology structure with full-function device communication.The application of simplifying function device is simple, is easy to realize, and does not need to send a large amount of data, and once can only one of association simplify function device simultaneously, therefore, only need to use less resource and memory space.
In the equipment of supporting, by the status in network, can be divided into again three kinds of device types: network coordination node, routing node and terminal equipment in LR-WPAN network.
Zigbee coordinator node: in the top layer of network configuration, coordinator node is always in running order, must supply with stable, power supply reliably to its.It,, except completing some functions of routing node, also formulates networking rule, selects suitable channel, starts network, and Zigbee coordinator node must be FFD, and only has a Zigbee coordinator node in a Zigbee network.
Routing node: the intermediate level in network, must possess storage, transfer capability and the route discovery ability of data, also must support the connection of its subset and the maintenance of routing table, it must be FFD.
Terminal equipment: its 26S Proteasome Structure and Function is simple, often just transmits and receive data simply, does not process the functions such as network management, and the most of the time is in sleep state, saves energy so farthest, and extending battery life, it can be FFD or RFD.
The present invention is when design Zigbee network, Zigbee network is marked off to Zigbee routing node, Zigbee coordinator node, these three kinds of equipment of data transfer layer, monitor terminal machine connects Zigbee routing node, Zigbee routing node intercoms mutually with Zigbee coordinator node, and Zigbee coordinator node connects Surveillance center through data transfer layer.Data transfer layer is preferably GPRS transmission equipment.
The present invention does not limit the particular type of the running state information of the chip mounter that monitor terminal machine obtains, and its type can be carried out with reference to the technical manual of existing various chip mounters.
More than show and described basic principle of the present invention, principal character and advantage.The technical staff of the industry should understand, and above-described embodiment does not limit the present invention in any form, and all employings are equal to replaces or technical scheme that the mode of equivalent transformation obtains, all drops in protection scope of the present invention.
Claims (7)
1. a chip mounter Intelligent remote monitoring system, it is characterized in that, comprise many chip mounters, many monitor terminal machines, monitoring exchange, server is detected in high in the clouds, maintenance terminal, mobile terminal, Surveillance center, laboratory server, connection and communication bus, every equal correspondence of chip mounter is connected with a monitor terminal machine, described monitor terminal machine testing obtains the operational factor of chip mounter and operational factor is sent to monitoring exchange, after the data aggregation process that monitoring exchange sends every monitor terminal machine, by Zigbee, send to Surveillance center, Surveillance center sends to respectively laboratory server and high in the clouds to detect server the operational factor of chip mounter, high in the clouds is detected server the operational factor of chip mounter is carried out to accident analysis, and generate fault message, maintenance terminal connects high in the clouds and detects server to obtain the operational factor of fault message and chip mounter, and mantenance data is detected to server by high in the clouds sends to Surveillance center, mobile terminal connects high in the clouds and detects server to obtain fault message, and described monitor terminal machine is connected with chip mounter corresponding thereto, and monitor terminal machine is connected with communication bus by connection, and communication bus connects monitoring exchange.
2. a kind of chip mounter Intelligent remote monitoring system according to claim 1, it is characterized in that, described high in the clouds is detected server and is comprised fault data administration module, high in the clouds interface module, high in the clouds detection module and fault pre-alarming module, described high in the clouds interface module connects Surveillance center to gather the operational factor of chip mounter, and be saved in described fault data administration module, described high in the clouds detection module carries out analyzing and processing to the operational factor of chip mounter, and generate described fault message, described fault pre-alarming module pushes to mobile terminal and maintenance terminal by network by described fault message.
3. a kind of chip mounter Intelligent remote monitoring system according to claim 2, it is characterized in that, described maintenance terminal comprises fault detection analysis module, the first audio frequency input module, the first audio frequency output module, the first communication module, the first processing module, the first memory module, and described the first processing module connects respectively fault detection analysis module, the first audio frequency input module, the first audio frequency output module, the first communication module, the first memory module.
4. a kind of chip mounter Intelligent remote monitoring system according to claim 3, it is characterized in that, described monitor terminal machine comprises data acquisition module, the second audio frequency input module, the second audio frequency output module, the second communication module, the second processing module, the second memory module, and described the second processing module is connection data acquisition module, the second audio frequency input module, the second audio frequency output module, the second communication module, the second memory module respectively.
5. a kind of chip mounter Intelligent remote monitoring system according to claim 4, it is characterized in that, monitoring exchange comprises the 3rd processing module, the 3rd communication module, the 3rd memory module, the 3rd processing module connects respectively the 3rd communication module, the 3rd memory module, and the 3rd communication module connects respectively monitor terminal and Surveillance center.
6. a kind of chip mounter Intelligent remote monitoring system according to claim 5, is characterized in that, described mobile terminal is smart mobile phone.
7. a kind of chip mounter Intelligent remote monitoring system according to claim 6, it is characterized in that, also comprise Zigbee routing node, Zigbee coordinator node, data transfer layer, described monitor terminal machine connects Zigbee routing node, Zigbee routing node intercoms mutually with Zigbee coordinator node, and described Zigbee coordinator node connects Surveillance center through data transfer layer.
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104660681A (en) * | 2015-01-23 | 2015-05-27 | 北京华清燃气轮机与煤气化联合循环工程技术有限公司 | Gas turbine remote monitoring method and system |
| CN106790557A (en) * | 2016-12-26 | 2017-05-31 | 浙江金鸟压滤机有限公司 | The long-distance monitorng device and monitoring method of a kind of filter press |
| CN108769213A (en) * | 2018-05-31 | 2018-11-06 | 广州市五帆信息科技有限公司 | A kind of method internet intelligent monitoring and operate high precision die bonder |
| CN109459956A (en) * | 2018-11-22 | 2019-03-12 | 中国科学院上海天文台 | A kind of hydrogen atomic clock remote monitoring system and monitoring method |
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2013
- 2013-10-29 CN CN201310517314.4A patent/CN103546565A/en active Pending
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104660681A (en) * | 2015-01-23 | 2015-05-27 | 北京华清燃气轮机与煤气化联合循环工程技术有限公司 | Gas turbine remote monitoring method and system |
| CN106790557A (en) * | 2016-12-26 | 2017-05-31 | 浙江金鸟压滤机有限公司 | The long-distance monitorng device and monitoring method of a kind of filter press |
| CN108769213A (en) * | 2018-05-31 | 2018-11-06 | 广州市五帆信息科技有限公司 | A kind of method internet intelligent monitoring and operate high precision die bonder |
| CN109459956A (en) * | 2018-11-22 | 2019-03-12 | 中国科学院上海天文台 | A kind of hydrogen atomic clock remote monitoring system and monitoring method |
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Application publication date: 20140129 |