CN103558805A - Fault diagnosis system for crest welder - Google Patents
Fault diagnosis system for crest welder Download PDFInfo
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- CN103558805A CN103558805A CN201310517565.2A CN201310517565A CN103558805A CN 103558805 A CN103558805 A CN 103558805A CN 201310517565 A CN201310517565 A CN 201310517565A CN 103558805 A CN103558805 A CN 103558805A
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Abstract
The invention discloses a fault diagnosis system for a crest welder. The fault diagnosis system is characterized in that the crest welder, a monitor terminal, a cloud detection server, a maintenance terminal and a mobile terminal are included, the monitor terminal detects and obtains the operating parameters of the crest welder and sends the operating parameters to the cloud detection server, the cloud detection server carries out fault diagnosis on the operating parameters of the crest welder, and fault information is generated. The maintenance terminal is connected with the cloud detection server to obtain the fault information and the operating parameters of the crest welder. The mobile terminal is connected with the cloud detection server to obtain the fault information. The fault diagnosis system can achieve remote diagnosis on wave-soldering faults, is high in diagnosis efficiency, high in speed and good in effect.
Description
Technical field
The present invention relates to a kind of fault diagnosis system, be specifically related to a kind of crest welder fault diagnosis system.
Background technology
Existing crest welder running status generally all needs special messenger at the scene to guard.If run in the time that parameter need to being regulated, need to regulate at the scene parameter.Because regulating, parameter generally need to have the people that experience is abundant to operate, but still unavoidably produce fault, existing crest welder diagnosis more needs professional to operate diagnosis, even because some glitch that misoperation causes, for fear of device damage, also need professional to be on the scene and carry out execute-in-place diagnosis, equipment, just in run-stopping status, can increase production cost and maintenance cost so greatly during this period of time.
Summary of the invention
For solving the deficiencies in the prior art, the object of the present invention is to provide a kind of crest welder fault diagnosis system.
In order to realize above-mentioned target, the present invention adopts following technical scheme:
A kind of crest welder fault diagnosis system, it is characterized in that, comprise crest welder, monitor terminal machine, high in the clouds detection server, maintenance terminal, mobile terminal, described monitor terminal machine testing obtains the operational factor of crest welder and sends to high in the clouds to detect server operational factor, high in the clouds is detected server the operational factor of crest welder is carried out to fault analysis, and generates failure message; Maintenance terminal connects high in the clouds and detects server to obtain the operational factor of failure message and crest welder, and mantenance data is detected to server by high in the clouds sends to monitor terminal machine; Mobile terminal connects high in the clouds and detects server to obtain failure message.
Aforesaid a kind of crest welder fault diagnosis system, it is characterized in that, described high in the clouds is detected server and is comprised fault data administration module, high in the clouds interface module, high in the clouds detection module and fault pre-alarming module, described high in the clouds interface module gathers the operational factor of crest welder, and be saved in described fault data administration module, described high in the clouds detection module carries out analyzing and processing to the operational factor of crest welder, and generating described failure message, described fault pre-alarming module pushes to mobile terminal and maintenance terminal by network by described failure message.
Aforesaid a kind of crest welder fault diagnosis system, it is characterized in that, described maintenance terminal comprises fault detection analysis module, the first audio frequency load module, the first audio frequency output module, the first communication module, the first processing module, the first memory module, and described the first processing module connects respectively fault detection analysis module, the first audio frequency load module, the first audio frequency output module, the first communication module, the first memory module.
Aforesaid a kind of crest welder fault diagnosis system, it is characterized in that, described monitor terminal machine comprises data acquisition module, the second audio frequency load module, the second audio frequency output module, the second communication module, the second processing module, the second memory module, and described the second processing module is connection data acquisition module, the second audio frequency load module, the second audio frequency output module, the second communication module, the second memory module respectively.
Aforesaid a kind of crest welder fault diagnosis system, is characterized in that, described mobile terminal is smart mobile phone.
Usefulness of the present invention is: a kind of crest welder fault diagnosis system of the present invention can realize the remote diagnosis to crest welder fault, and diagnosis efficiency is high, and speed is fast, effective.
Accompanying drawing explanation
Fig. 1 is a structural representation of preferably implementing of the present invention;
Fig. 2 the present invention is based on Fig. 1 structural representation more specifically.
Embodiment
Below in conjunction with the drawings and specific embodiments, the present invention is done to concrete introduction.
Shown in Fig. 1, a kind of crest welder fault diagnosis system of the present invention, comprise crest welder, monitor terminal machine, high in the clouds detection server, maintenance terminal, mobile terminal, monitor terminal machine testing obtains the operational factor of crest welder and sends to high in the clouds to detect server operational factor, high in the clouds is detected server the operational factor of crest welder is carried out to fault analysis, and generates failure message; Maintenance terminal connects high in the clouds and detects server to obtain the operational factor of failure message and crest welder, and mantenance data is detected to server by high in the clouds sends to monitor terminal machine; Mobile terminal connects high in the clouds and detects server to obtain failure message.
The present invention adopts monitor terminal machine to connect crest welder, gather the equipment operational factor of crest welder, operational factor is transferred to high in the clouds and detects server, high in the clouds is detected server the operational factor of crest welder is carried out to fault analysis, under normal circumstances, crest welder normal operation, therefore after detection server in high in the clouds is analyzed its operational factor, fault can not detected, therefore can't send the operational factor of failure message and crest welder to maintenance terminal, can not send failure message to detecting mobile terminal, to save network traffic data yet.When crest welder operation troubles, or running status occurs when abnormal, after high in the clouds detection server is analyzed its operational factor, fault or running status can be detected occurs abnormal, fault in production information now, and the operational factor of failure message and crest welder is sent to maintenance terminal, and failure message is sent to mobile terminal.Thus, a kind of wave-soldering fault diagnosis system of the present invention can realize the remote diagnosis to wave-soldering fault, and owing to having adopted cloud network technology, diagnosis efficiency is high, and speed is fast, effective.
Introduce in detail high in the clouds below and detect server, as shown in Figure 2, high in the clouds is detected server and is comprised fault data administration module, high in the clouds interface module, high in the clouds detection module and fault pre-alarming module, high in the clouds interface module gathers the operational factor of crest welder, and be saved in fault data administration module, high in the clouds detection module carries out analyzing and processing to the operational factor of crest welder, and generates failure message, and fault pre-alarming module pushes to mobile terminal and maintenance terminal by network by failure message.
Introduce in detail maintenance terminal below, maintenance terminal comprises fault detection analysis module, the first audio frequency load module, the first audio frequency output module, the first communication module, the first processing module, the first memory module, and the first processing module connects respectively fault detection analysis module, the first audio frequency load module, the first audio frequency output module, the first communication module, the first memory module.
Introduce in detail monitor terminal machine below, monitor terminal machine comprises data acquisition module, the second audio frequency load module, the second audio frequency output module, the second communication module, the second processing module, the second memory module, and the second processing module is connection data acquisition module, the second audio frequency load module, the second audio frequency output module, the second communication module, the second memory module respectively.
The first audio frequency load module is here for when maintenance personal overhauls, by the first audio frequency load module, input its voice, by high in the clouds, detect server and send to monitor terminal machine, the second audio frequency output module of monitor terminal machine just can obtain repair prompt.Similarly, the field staff of monitor terminal machine can send to maintenance terminal by its problem by voice by the second audio frequency load module, and the first audio frequency output module of maintenance terminal can send its voice.Be convenient to like this field staff and maintenance personal's communication.In other modules, the first memory module is responsible for storing mantenance data, and the first processing module is for the treatment of data, and the first communication module is for the communication with high in the clouds detection server, and fault detection analysis module is for fault analysis.Similarly, the second communication module detects the communication of server for monitor terminal machine and high in the clouds, the detection data of the second memory module for storing crest welder, the second processing module is for data processing, and data acquisition module is for gathering the service data of crest welder.
Mobile terminal of the present invention is held by maintenance personal, and for remind maintenance personal when fault occurs, as preferably, mobile terminal is smart mobile phone.
More than show and described ultimate principle of the present invention, principal character and advantage.The technician of the industry should understand, and above-described embodiment does not limit the present invention in any form, and all employings are equal to replaces or technical scheme that the mode of equivalent transformation obtains, all drops in protection scope of the present invention.
Claims (5)
1. a crest welder fault diagnosis system, it is characterized in that, comprise crest welder, monitor terminal machine, high in the clouds detection server, maintenance terminal, mobile terminal, described monitor terminal machine testing obtains the operational factor of crest welder and sends to high in the clouds to detect server operational factor, high in the clouds is detected server the operational factor of crest welder is carried out to fault analysis, and generates failure message; Maintenance terminal connects high in the clouds and detects server to obtain the operational factor of failure message and crest welder, and mantenance data is detected to server by high in the clouds sends to monitor terminal machine; Mobile terminal connects high in the clouds and detects server to obtain failure message.
2. a kind of crest welder fault diagnosis system according to claim 1, it is characterized in that, described high in the clouds is detected server and is comprised fault data administration module, high in the clouds interface module, high in the clouds detection module and fault pre-alarming module, described high in the clouds interface module gathers the operational factor of crest welder, and be saved in described fault data administration module, described high in the clouds detection module carries out analyzing and processing to the operational factor of crest welder, and generating described failure message, described fault pre-alarming module pushes to mobile terminal and maintenance terminal by network by described failure message.
3. a kind of crest welder fault diagnosis system according to claim 2, it is characterized in that, described maintenance terminal comprises fault detection analysis module, the first audio frequency load module, the first audio frequency output module, the first communication module, the first processing module, the first memory module, and described the first processing module connects respectively fault detection analysis module, the first audio frequency load module, the first audio frequency output module, the first communication module, the first memory module.
4. a kind of crest welder fault diagnosis system according to claim 3, it is characterized in that, described monitor terminal machine comprises data acquisition module, the second audio frequency load module, the second audio frequency output module, the second communication module, the second processing module, the second memory module, and described the second processing module is connection data acquisition module, the second audio frequency load module, the second audio frequency output module, the second communication module, the second memory module respectively.
5. a kind of crest welder fault diagnosis system according to claim 4, is characterized in that, described mobile terminal is smart mobile phone.
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CN201310517565.2A CN103558805A (en) | 2013-10-29 | 2013-10-29 | Fault diagnosis system for crest welder |
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CN201310517565.2A CN103558805A (en) | 2013-10-29 | 2013-10-29 | Fault diagnosis system for crest welder |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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TWI822435B (en) * | 2022-11-02 | 2023-11-11 | 英業達股份有限公司 | Failure alarm system for wave soldering facility |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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TWI822435B (en) * | 2022-11-02 | 2023-11-11 | 英業達股份有限公司 | Failure alarm system for wave soldering facility |
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Application publication date: 20140205 |