CN110618665A - Networked multi-machine monitoring system of down filling machine - Google Patents
Networked multi-machine monitoring system of down filling machine Download PDFInfo
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- CN110618665A CN110618665A CN201910838629.6A CN201910838629A CN110618665A CN 110618665 A CN110618665 A CN 110618665A CN 201910838629 A CN201910838629 A CN 201910838629A CN 110618665 A CN110618665 A CN 110618665A
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM]
- G05B19/4184—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM] characterised by fault tolerance, reliability of production system
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/31—From computer integrated manufacturing till monitoring
- G05B2219/31088—Network communication between supervisor and cell, machine group
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Abstract
The invention relates to the technical field of monitoring, in particular to a networked multi-machine monitoring system of a down filling machine, which is characterized in that: the down filling machine monitoring device comprises a single machine monitoring device which is arranged on the down filling machine and is used for monitoring and operating the single down filling machine; the multi-machine monitoring device is connected with each single-machine monitoring device and is used for monitoring and operating each single-machine monitoring device; the switch is used for realizing data exchange between the single-machine monitoring device and the multi-machine monitoring device; the single machine monitoring device is provided with a single machine monitoring module; a multi-machine monitoring module is arranged in the multi-machine monitoring device and comprises a control module, an interaction module and a storage module; the interactive module comprises a networked multi-machine monitoring unit, a formula management unit and a display unit, wherein the networked multi-machine monitoring unit is used for monitoring the operation information of all down filling machines; the formula management unit is used for presetting multi-machine formula management information by a user. The invention meets the requirement of multi-mechanization combined production control of modern enterprises and improves the production efficiency.
Description
Technical Field
The invention relates to the technical field of monitoring, in particular to a networked multi-machine monitoring system of a down filling machine.
Background
Along with the development of socioeconomic performance of China, the requirements of people in China on living quality are increasingly improved, the requirements of down quilts and down products thereof are greatly increased, and a severe examination is made on the production efficiency; the defects of large errors, low production efficiency, severe field environment and the like are overcome in the traditional manual velvet weighing and filling; the automatic down filling machine effectively overcomes the defects of the traditional manual work and also meets the development requirements of the modern society;
the existing down filling machine is controlled by a single machine, cannot meet the requirement of multi-mechanized combined production control of modern enterprises, and has low production efficiency;
in view of the above, to overcome the above-mentioned drawbacks, a networked multi-machine monitoring system for a down filling machine is provided.
Disclosure of Invention
The invention aims to provide a networked multi-machine monitoring system of a down filling machine, which meets the requirements of multi-machine combined production control of modern enterprises and improves the production efficiency.
In order to solve the technical problems, the technical scheme of the invention is as follows: a network multi-machine monitoring system of a down filling machine comprises at least one single-machine monitoring device, a down filling machine and a down monitoring device, wherein the single-machine monitoring device is arranged on the down filling machine and is used for monitoring and operating the single down filling machine;
the multi-machine monitoring device is connected with each single-machine monitoring device and is used for monitoring and operating each single-machine monitoring device;
the switch is used for realizing data exchange between the single-machine monitoring device and the multi-machine monitoring device;
wherein the content of the first and second substances,
the single machine monitoring device is provided with a single machine monitoring module which is used for acquiring and displaying the operation information of the down filling machine, transmitting the operation information of the down filling machine to the multi-machine monitoring device, converting the control signal of the multi-machine monitoring device into an execution signal and transmitting the execution signal to the down filling machine;
a multi-machine monitoring module is arranged in the multi-machine monitoring device and comprises a control module, an interaction module and a storage module; the control module is used for generating monitoring data from the running information of the down filling machine and sending the monitoring data to the networked multi-machine monitoring unit of the interaction module; the down filling machine control system is used for sending out a control signal for controlling the operation of the single machine monitoring device according to the operation information of the down filling machine and the multi-machine formula management information input by the formula management unit of the interaction module; the display unit is used for converting the running information of the down filling machine into display information and sending the display information to the interaction module; the interactive module comprises a networked multi-machine monitoring unit, a formula management unit and a display unit, wherein the networked multi-machine monitoring unit is used for monitoring the operation information of all down filling machines; the formula management unit is used for presetting multi-machine formula management information by a user; the display unit is used for displaying the display information of the down filling machine; and the storage module is used for storing the operation information, the multi-machine formula management information and the display information.
According to the scheme, the monitoring data comprises first monitoring data and second monitoring data; each down filling machine is a monitoring point, the down filling machines positioned in the same production workshop form a monitoring block, all the down filling machines monitored by the multi-machine monitoring device form a monitoring area, each monitoring area comprises a plurality of monitoring blocks, each monitoring block comprises a plurality of monitoring points, the first monitoring data is the operation information of each monitoring point, namely a single down filling machine, and the second monitoring data is the operation information of all the monitoring points divided according to the monitoring blocks in the monitoring area.
According to the scheme, the operation information comprises the yield, the working time, the cleaning and maintenance time, the start and stop of the control equipment, the frequency setting and the yield zero clearing of the down filling machine; the display information comprises a real-time curve, a historical curve and a yield trend graph, the real-time curve is used for displaying the yield sum of each workshop in real time, the historical curve is the yield sum of each workshop stored by the storage module according to time, and the yield trend graph is the yield trend analyzed by the control module according to the operation information; the multi-machine formula management information comprises the number of devices in the monitoring area, the current formula number, the selected formula number, the number of used formulas, the down filling times and the down filling waiting time.
According to the scheme, the multi-machine monitoring module further comprises an alarm module for generating alarm information when the control module monitors abnormal operation information.
According to the scheme, the port of the switch is in wired connection with the network port of the stand-alone monitoring device.
According to the scheme, the switch is provided with the wireless router, the single machine monitoring device is provided with the VNC software, and the multi-machine monitoring device realizes data exchange with each single machine monitoring device through the wireless router and the VNC software.
According to the scheme, the single machine monitoring device comprises a controller and a touch screen connected to the controller, wherein an input/output port of the controller is connected to each detection mechanism and each execution mechanism of the down filling machine; the touch screen can be connected with the multi-machine monitoring device in a communication mode through the switch.
According to the scheme, the touch screen adopts a Kunlun normal TPC 1570GI type touch screen.
The invention has the following beneficial effects:
the single-machine monitoring device is controlled by the configuration of the switch and the multi-machine monitoring device, and can realize remote mobile terminal monitoring through wireless routing and VNC software, thereby realizing remote control functions of equipment monitoring, operation recording, data recording, formula management and the like, and improving the production efficiency of enterprises; information fusion is carried out on the down filling machines at each station of each workshop through the multi-machine monitoring device, so that the down filling machine operation data acquired by the single-machine monitoring device is synchronized to the multi-machine monitoring device in real time, the multi-machine monitoring device is ensured to obtain timely data feedback, the monitoring by an operator is facilitated, and the single-machine monitoring device is also ensured to be capable of acquiring control signals from the multi-machine monitoring device; the invention meets the requirements of multi-mechanization combined production control of modern enterprises, realizes factory-level real-time monitoring production of a plurality of down filling machines, is beneficial to rationalization of resources, maximizes use, reduces manual processing flow, shortens production period and improves production efficiency;
and secondly, the formula of the down filling machine at each station of each workshop is distributed by a multi-machine monitoring system, and the weighing process of the down filling machine at each station is controlled by a corresponding single-machine monitoring device.
Drawings
FIG. 1 is a schematic diagram of the overall structure of an embodiment of the present invention;
fig. 2 is a schematic structural diagram of a single monitoring module and a multi-monitoring module in the embodiment of the present invention.
Reference numerals: 1. a stand-alone monitoring device; 2. a multi-machine monitoring device; 3. a switch; 301. a router.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention will be described in further detail with reference to the accompanying drawings and specific embodiments.
Referring to fig. 1 and fig. 2, the present invention is a networked multi-machine monitoring system for a down filling machine, which includes a single-machine monitoring device 1, a multi-machine monitoring device 2 and a switch 3, wherein the single-machine monitoring device 1 is disposed on the down filling machine for monitoring and operating a single down filling machine, the multi-machine monitoring device 2 is connected to each single-machine monitoring device 1 for monitoring and operating each single-machine monitoring device 1, and the switch 3 is used for implementing data exchange between the single-machine monitoring device 1 and the multi-machine monitoring device 2;
the single machine monitoring device 1 comprises a controller and a touch screen connected with the controller, and an input/output port of the controller is connected with each detection mechanism and each execution mechanism of the down filling machine; the touch screen is connected with the multi-machine monitoring device 2 through the switch 3 in a communication way;
in the embodiment, the controller adopts a signal XD3-60 PLC, and the input and output ports of the controller meet the control requirements of a detection mechanism and an execution mechanism of the down filling machine; the controller also comprises an XD-E4WT-C expansion module which is used for connecting a weighing device of the down filling machine; the touch screen adopts a Kunlun normal TPC 1570GI type touch screen, and is provided with the existing VNC software, so that the remote control function of an internal network and an external network can be realized; the touch screen is a terminal device for replacing switches such as buttons and the like in a traditional control mode, replaces traditional complex wiring, can be used as a control device, has a monitoring function, and describes a control process in the forms of reports and the like; the controller is connected with the touch screen through an RS232 bus.
The multi-machine monitoring device 2 is an upper computer for monitoring and operating the whole system, can observe the state and monitor the parameters of monitoring points at any position in the system, and can remotely send out a control instruction; and the temperature and humidity of the relevant controller valve, the monitoring point and the relevant database can be edited and adjusted.
The switch 3 realizes the wired data exchange and the wireless data exchange of the single-machine monitoring device 1 and the multi-machine monitoring device 2, and the port of the switch 3 is in wired connection with the network port of the single-machine monitoring device 1; the switch 3 is provided with a wireless router 301, the single machine monitoring device 1 is provided with VNC software, and the multi-machine monitoring device 2 realizes wireless data exchange with each single machine monitoring device 1 through the wireless router 301 and the VNC software; based on enterprise cost and production process and technical requirements, the network interface of the TPC 1570GI touch screen is realized through the configuration of the switch 3 and an upper computer, remote mobile terminal monitoring can also be realized through a wireless router and VNC software, the touch screen and the upper computer realize data transmission by adopting an MODBUS communication protocol, MODBUS _ TCP transmits MODBUS messages between sites by using TCP/IP and Ethernet, and the MODBUS _ TCP communication messages are packaged in Ethernet TCP/IP data packets.
In this embodiment, the switch 3 adopts an ODOT-MS500T series basic plug and play industrial non-management ethernet switch 3; all ports support 10/100Mbps automatic negotiation, IEEE802.3/802.3u/802.3x and Auto-mdi/mdix support broadcast storm protection, the working range is-40-85℃, the method is suitable for various industrial environments, and the protection grade is IP 20; the switch 3 adopts a metal shell, supports the installation of a 35mm guide rail, and the ODOT-MS205T switch 3 can be configured through a network configuration page, is simple and convenient to use, can be configured with 5 hundred million ports, meets the network connection requirement of the system, is simple and efficient, and saves the cost of manpower and material resources.
The networked multi-machine monitoring system is mainly used for equipment control, equipment state and real-time animation monitoring, data recording, and can reflect the state of each production workshop and each station, abnormal state alarm information, real-time output display, historical data comparison and the like in real time; the down filling machines on each production station monitored by the single monitoring device 1 are monitoring points, the down filling machines on all stations in the same production workshop form a monitoring block, the down filling machines in all production workshops monitored by the multi-machine monitoring device 2 form a monitoring area, the monitoring area comprises a plurality of monitoring blocks, and each monitoring block comprises a plurality of monitoring points.
The single machine monitoring device 1 is internally provided with a single machine monitoring module which is arranged in the touch screen, is used for acquiring and displaying the operation information of the down filling machine on each production station, is used for transmitting the operation information of the down filling machine to the multi machine monitoring module of the multi machine monitoring device 2, and is used for converting the control signal of the multi machine monitoring module into an execution signal and transmitting the execution signal to the down filling machine on each production station; the configuration software of the single-computer monitoring module is the existing MCGSE configuration environment, and picture design, animation display, data monitoring and the like can be carried out through the software.
A multi-machine monitoring module is arranged in the multi-machine monitoring device 2, and comprises a control module, an interaction module and a storage module; wherein the content of the first and second substances,
the control module is used for generating monitoring data from the running information of the down filling machine and sending the monitoring data to the networked multi-machine monitoring unit of the interaction module; the down filling machine control system is used for sending out a control signal for controlling the operation of the single machine monitoring device 1 according to the operation information of the down filling machine and the multi-machine formula management information input by the formula management unit of the interaction module; the display unit is used for converting the running information of the down filling machine into display information and sending the display information to the interaction module; the monitoring data comprises first monitoring data and second monitoring data, the first monitoring data is the operation information of each monitoring point, namely a single down filling machine, and the second monitoring data is the operation information of all monitoring points divided according to monitoring blocks in the monitoring area.
The interactive module comprises a networked multi-machine monitoring unit, a formula management unit and a display unit, wherein the networked multi-machine monitoring unit is used for monitoring the operation information of all down filling machines; the formula management unit is used for presetting multi-machine formula management information by a user; the display unit is used for displaying the display information of the down filling machine; the operation information comprises the yield, the working time, the cleaning and maintenance time, the start and stop of the control equipment, the frequency setting and the yield zero clearing of the down filling machine; the display information comprises a real-time curve, a historical curve and a yield trend graph, the real-time curve is used for displaying the yield sum of each workshop in real time, the historical curve is the yield sum of each workshop stored by the storage module according to time, and an operator can check and compare the yield according to the time; the trend graph is the yield trend analyzed by the control module according to the operation information; the multi-machine formula management information comprises the number of equipment in the monitoring area, the current formula number, the selected formula number, the number of used formulas, the down filling times and the down filling waiting time; the multi-machine formula management information is mainly used for multi-machine collaborative production, after a plurality of devices are connected, the number of the connected devices is displayed, and an operator sets a starting formula number, a using formula number, down filling times and down filling waiting time in a formula management unit.
The storage module is used for storing running information, multi-machine formula management information, display information and operation record information, and the operation record information comprises all operation time, operators, operation contents and operation results of the touch screen and the upper computer.
The alarm module is used for displaying the abnormal operation information of each station of each workshop monitored by the control module and reminding an administrator to perform corresponding processing on the corresponding station; and after the fault information is processed, automatically generating a record and clearing the corresponding alarm record.
In this embodiment, the configuration software of the multi-machine monitoring system is the conventional kunlun general state upper computer configuration software MCGS half-tone screen, is the monitoring system software commonly used by the automatic control system, has strong data processing capability, and can easily help engineers realize a strong long-term data storage function; the method has the advantages of being intuitive and efficient in engineering configuration and operation mode, and fully integrating automation concepts, providing an open standard for users, greatly simplifying the configuration process, and improving the programming efficiency of engineers.
In this embodiment, the workflow of multiple machines: when all online equipment is ready, a production command is uniformly issued by the multi-machine monitoring system, the formula of the down filling machine at each station of each workshop is distributed by the multi-machine monitoring system and is not provided by the original touch screen any more, the formula of the down filling machine at each station of each workshop is distributed by the multi-machine monitoring system when the plurality of machines cooperate, and the weighing process of the down filling machine at each station is controlled by the corresponding single-machine monitoring device 1; the invention is beneficial to rationalization of resources, maximum use, reduction of manual processing flow and shortening of production period.
The foregoing is a more detailed description of the present invention that is presented in conjunction with specific embodiments, and the practice of the invention is not to be considered limited to those descriptions. For those skilled in the art to which the invention pertains, several simple deductions or substitutions can be made without departing from the spirit of the invention, and all shall be considered as belonging to the protection scope of the invention.
Claims (8)
1. A network multi-machine monitoring system of a down filling machine is characterized in that: comprises that
At least one single machine monitoring device (1) which is arranged on the down filling machine and is used for monitoring and operating the single down filling machine;
the multi-machine monitoring device (2) is connected with each single-machine monitoring device (1) and is used for monitoring and operating each single-machine monitoring device (1);
the switch (3) is used for realizing data exchange between the single-machine monitoring device (1) and the multi-machine monitoring device (2);
wherein the content of the first and second substances,
the single machine monitoring device (1) is internally provided with a single machine monitoring module which is used for acquiring and displaying the operation information of the down filling machine, transmitting the operation information of the down filling machine to the multi-machine monitoring device (2), and converting the control signal of the multi-machine monitoring device (2) into an execution signal and transmitting the execution signal to the down filling machine;
a multi-machine monitoring module is arranged in the multi-machine monitoring device (2), and comprises a control module, an interaction module and a storage module; wherein the content of the first and second substances,
the control module is used for generating monitoring data from the running information of the down filling machine and sending the monitoring data to the networked multi-machine monitoring unit of the interaction module; the down filling machine control system is used for sending out a control signal for controlling the operation of the single machine monitoring device (1) according to the operation information of the down filling machine and the multi-machine formula management information input by the formula management unit of the interaction module; the display unit is used for converting the running information of the down filling machine into display information and sending the display information to the interaction module;
the interactive module comprises a networked multi-machine monitoring unit, a formula management unit and a display unit, wherein the networked multi-machine monitoring unit is used for monitoring the operation information of all down filling machines; the formula management unit is used for presetting multi-machine formula management information by a user; the display unit is used for displaying the display information of the down filling machine;
and the storage module is used for storing the operation information, the multi-machine formula management information and the display information.
2. The networked multi-machine monitoring system of the down filling machine according to claim 1, wherein: the monitoring data comprises first monitoring data and second monitoring data; each down filling machine is a monitoring point, the down filling machines positioned in the same production workshop form a monitoring block, all the down filling machines monitored by the multi-machine monitoring device (2) form a monitoring area, each monitoring area comprises a plurality of monitoring blocks, each monitoring block comprises a plurality of monitoring points, the first monitoring data is the operation information of each monitoring point, namely a single down filling machine, and the second monitoring data is the operation information of all the monitoring points divided according to the monitoring blocks in the monitoring area.
3. The networked multi-machine monitoring system of the down filling machine according to claim 1, wherein: the operation information comprises the yield, the working time, the cleaning and maintenance time, the start and stop of the control equipment, the frequency setting and the yield zero clearing of the down filling machine;
the display information comprises a real-time curve, a historical curve and a yield trend graph, the real-time curve is used for displaying the yield sum of each workshop in real time, the historical curve is the yield sum of each workshop stored by the storage module according to time, and the yield trend graph is the yield trend analyzed by the control module according to the operation information;
the multi-machine formula management information comprises the number of devices in the monitoring area, the current formula number, the selected formula number, the number of used formulas, the down filling times and the down filling waiting time.
4. The networked multi-machine monitoring system of the down filling machine according to claim 1, wherein: the multi-machine monitoring module further comprises an alarm module used for generating alarm information when the control module monitors abnormal operation information.
5. The networked multi-machine monitoring system of the down filling machine according to claim 1, wherein: and the port of the switch (3) is in wired connection with the network port of the stand-alone monitoring device (1).
6. The networked multi-machine monitoring system of the down filling machine according to claim 1, wherein: the wireless router (301) is arranged on the switch (3), the VNC software is arranged in the single machine monitoring device (1), and the multi-machine monitoring device (2) realizes data exchange with each single machine monitoring device (1) through the wireless router (301) and the VNC software.
7. The networked multi-machine monitoring system of the down filling machine according to claim 1, wherein: the single machine monitoring device (1) comprises a controller and a touch screen connected with the controller, wherein an input/output port of the controller is connected with each detection mechanism and each execution mechanism of the down filling machine; the touch screen is connected with the multi-machine monitoring device (2) in a communication mode through the switch (3).
8. The networked multi-machine monitoring system for a down filling machine of claim 7, wherein: the touch screen adopts a Kunlun general TPC 1570GI type touch screen.
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Application publication date: 20191227 |
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