TW201627788A - System and method for injection molding production management - Google Patents

System and method for injection molding production management Download PDF

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Publication number
TW201627788A
TW201627788A TW104127642A TW104127642A TW201627788A TW 201627788 A TW201627788 A TW 201627788A TW 104127642 A TW104127642 A TW 104127642A TW 104127642 A TW104127642 A TW 104127642A TW 201627788 A TW201627788 A TW 201627788A
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machine
injection
auxiliary
production management
production
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TW104127642A
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韓業海
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橋弘數控科技(上海)有限公司
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P80/00Climate change mitigation technologies for sector-wide applications
    • Y02P80/10Efficient use of energy, e.g. using compressed air or pressurized fluid as energy carrier
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

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  • Injection Moulding Of Plastics Or The Like (AREA)
  • General Factory Administration (AREA)

Abstract

The invention provides a system and method for managing an injection molding production applied to a production site having at least an injection molding machine and at least a machine-assisting apparatus, the system for managing an injection molding production including: an injection molding machine control panel for controlling the injection molding machine and a production management panel connected to the injection molding machine control panel, wherein the production management panel collects the working status and configuration parameters of the injection molding machine, and the production management panel and the machine-assisting apparatus are connected to collect the working status and the configuration parameters of the machine-assisting apparatus, thereby adjusting one or more of the working status and configuration parameters of the injection molding machine, the working status and configuration parameters of the machine-assisting apparatus according to standard-matched configurations to realize unity management of the injection molding machine and the machine-assisting apparatus for optimal performance and efficiency.

Description

一種射出生產管理系統及方法 Injection production management system and method

本發明係有關一種射出技術領域,尤其係關於一種射出生產管理系統及方法。 The present invention relates to the field of injection technology, and more particularly to an injection production management system and method.

目前,隨著塑膠技術的發展及工程塑料的廣泛應用,塑膠產品越來越多地出現在人們的生產、生活當中,與戰略性新興產業嚴密相關聯的高新技術產品中也包括很多塑膠產品或塑膠部件,這對射出設備的製造技術、精度等的要求越來越高,隨之對射出生產管理系統的要求也越來越高。 At present, with the development of plastic technology and the wide application of engineering plastics, plastic products are increasingly appearing in people's production and life. High-tech products closely related to strategic emerging industries also include many plastic products or Plastic parts, the requirements for the manufacturing technology and precision of the injection equipment are getting higher and higher, and the requirements for the injection production management system are getting higher and higher.

目前,在塑膠產品的生產現場,通常是通過安裝在射出機上的控制面板按照設定的工作程式來控制射出機進行生產,通過操作人員的實際經驗來管理射出機的輔機設備的操作流程。 At present, at the production site of plastic products, the injection machine is usually controlled by a control panel installed on the injection machine according to a set working program, and the operation process of the auxiliary machine of the injection machine is managed through the actual experience of the operator.

但是,現有的射出機控制面板的主要功能是提高射出機的生產精度及速度,只能按照預先設定的固定程式對射出機的每一步機械動作執行控制,而通過操作人員的實際經驗來管理射出機的輔機設備的操作流程對操作人員的技 術要求比較高,需要長時間地積累操作經驗,因此實際生產過程中很難保證射出機和輔機設備的每次生產都達到最佳配合狀態,從而容易降低工作效率及產品品質。 However, the main function of the existing injection machine control panel is to improve the production accuracy and speed of the injection machine. Only the predetermined fixed program can be used to control the mechanical action of each step of the injection machine, and the actual experience of the operator is used to manage the injection. The operation process of the auxiliary equipment of the machine is the skill of the operator The technical requirements are relatively high, and it takes a long time to accumulate operational experience. Therefore, it is difficult to ensure that the production of the injection machine and the auxiliary equipment are optimally matched in the actual production process, thereby easily reducing work efficiency and product quality.

有鑒於此,本發明提供一種射出生產管理系統及方法,以實現射出機和輔機設備的最佳配合狀態,提高工作效率,提升產品品質。 In view of this, the present invention provides an injection production management system and method for achieving an optimal fit state of an injection machine and an auxiliary machine device, improving work efficiency, and improving product quality.

為了實現上述目的,本發明提供的技術方案如下:一種射出生產管理系統,應用於具有至少一射出機與至少一輔機設備的射出生產現場,該射出生產管理系統係包括:射出機控制面板,用以控制該射出機;以及生產管理面板,其中,該生產管理面板與該射出機控制面板相連接,採集該射出機的射出機工作狀態及射出機配置參數,且該生產管理面板與該輔機設備相連接,用以採集該輔機設備的輔機工作狀態及輔機配置參數,且該生產管理面板中預存有該射出機與該輔機設備的標準搭配配置,用於根據該標準搭配配置調整該射出機工作狀態、射出機配置參數、輔機工作狀態和輔機配置參數中的一個或多個,以實現對該射出機和該輔機設備的統一管理。 In order to achieve the above object, the technical solution provided by the present invention is as follows: an injection production management system is applied to an injection production site having at least one injection machine and at least one auxiliary machine device, the injection production management system comprising: an injection machine control panel, And a production management panel, wherein the production management panel is connected to the injection machine control panel, collecting an injection machine working state of the injection machine and an injection machine configuration parameter, and the production management panel and the auxiliary The machine equipment is connected to collect the auxiliary machine working state and the auxiliary machine configuration parameter of the auxiliary machine device, and the production management panel prestores a standard matching configuration of the injection machine and the auxiliary machine device, and is used for matching according to the standard. One or more of the injection machine working state, the injection machine configuration parameter, the auxiliary machine working state, and the auxiliary machine configuration parameter are adjusted to achieve unified management of the injection machine and the auxiliary machine device.

較佳地,該生產管理面板還連接有生產按鍵組、刷卡機、感測器、條碼機和現場指示燈,分別用於採集該射出生產現場的操作資訊、人員資訊、環境資訊、原料資訊和設備資訊。 Preferably, the production management panel is further connected with a production button group, a card swipe machine, a sensor, a barcode machine and a field indicator light, which are respectively used for collecting operation information, personnel information, environmental information, raw material information and the information of the injection production site. Device information.

較佳地,該射出生產管理系統復包括:生產管理系統 伺服器;該生產管理面板與該生產管理系統伺服器相連接,用以將該射出機工作狀態、輔機工作狀態、射出機配置參數、輔機配置參數以及該射出生產現場的操作資訊、人員資訊、環境資訊、原料資訊和設備資訊發送給該生產管理系統伺服器。 Preferably, the injection production management system comprises: a production management system a server; the production management panel is connected to the production management system server for using the injection machine working state, the auxiliary machine working state, the injection machine configuration parameter, the auxiliary machine configuration parameter, and the operation information and personnel of the injection production site Information, environmental information, raw material information and equipment information are sent to the production management system server.

較佳地,該生產管理系統伺服器將射出機調整指令、輔機調整指令、當前的生產任務資料或標準操作規範發送給該生產管理面板,以實現對該射出機和該輔機設備的遠端管理。 Preferably, the production management system server sends the injection machine adjustment command, the auxiliary machine adjustment command, the current production task data or the standard operation specification to the production management panel to realize the far exit of the injection machine and the auxiliary machine device. End management.

較佳地,該輔機設備包括:機械手、自動上料機、儲料箱、乾燥料斗、除濕乾燥機、模溫機、冷水機、風冷機、粉碎機、冷卻水塔、空壓機和烘箱。 Preferably, the auxiliary equipment comprises: a robot, an automatic feeder, a storage tank, a drying hopper, a dehumidifying dryer, a mold temperature machine, a chiller, an air cooler, a pulverizer, a cooling water tower, an air compressor, and an oven. .

較佳地,該生產管理面板設置有用於連接外部設備的介面。 Preferably, the production management panel is provided with an interface for connecting an external device.

較佳地,該生產管理面板包括:顯示器,該顯示器對該生產管理面板採集的該射出機工作狀態、輔機工作狀態、射出機配置參數、輔機配置參數、該射出生產現場的操作資訊、人員資訊、環境資訊、原料資訊和設備資訊、該生產管理系統伺服器發送的該射出機調整指令、輔機調整指令、當前的生產任務資料和標準操作規範中的一個或者多個進行顯示。 Preferably, the production management panel comprises: a display, the output working state of the injection machine, the auxiliary machine working state, the injection machine configuration parameter, the auxiliary machine configuration parameter, the operation information of the injection production site collected by the production management panel, Personnel information, environmental information, raw material information and equipment information, one or more of the injector adjustment instructions, auxiliary machine adjustment commands, current production task data, and standard operating specifications sent by the production management system server are displayed.

本發明還提供一種射出生產管理方法,應用於具有至少一射出機與至少一輔機設備的射出生產現場,係包括:採集該射出生產現場的射出機的射出機工作狀態及射出機 配置參數;採集該射出機的輔機設備的輔機工作狀態及輔機配置參數;用於根據預存的該射出機與該輔機設備的標準搭配配置調整該射出機工作狀態、射出機配置參數、輔機工作狀態和輔機配置參數中的一個或多個,以實現對該射出機和該輔機設備的統一管理。 The present invention also provides an injection production management method for an injection production site having at least one injection machine and at least one auxiliary machine, comprising: collecting an injection machine working state of the injection machine at the injection production site and an injection machine Configuring parameters; collecting auxiliary machine working state and auxiliary machine configuration parameters of the auxiliary machine of the injection machine; and adjusting the working state of the injection machine and the configuration parameters of the injection machine according to the pre-stored standard configuration of the injection machine and the auxiliary machine One or more of the auxiliary machine working state and the auxiliary machine configuration parameter to achieve unified management of the injection machine and the auxiliary machine device.

較佳地,該射出生產管理方法復包括:將該射出機工作狀態、輔機工作狀態、射出機配置參數、輔機配置參數以及該射出生產現場的操作資訊、人員資訊、環境資訊、原料資訊和設備資訊發送給生產管理系統伺服器。 Preferably, the injection production management method comprises: the injection machine working state, the auxiliary machine working state, the injection machine configuration parameter, the auxiliary machine configuration parameter, and the operation information, personnel information, environmental information, and raw material information of the injection production site. And device information is sent to the production management system server.

較佳地,該射出生產管理方法復包括:接收該生產管理系統伺服器的射出機調整指令、輔機調整指令、當前的生產任務資料或標準操作規範,以實現對該射出機和該輔機設備的遠端管理。 Preferably, the injection production management method comprises: receiving an injection machine adjustment instruction, an auxiliary machine adjustment instruction, a current production task data or a standard operation specification of the production management system server, so as to implement the injection machine and the auxiliary machine. Remote management of the device.

由以上本發明提供的技術方案可見,本發明提供的射出生產管理系統及方法,其中該射出生產管理系統係包括:一用以控制該射出機之射出機控制面板以及一與該射出機控制面板相連接之生產管理面板,其中,該生產管理面板用以採集該射出機的射出機工作狀態及射出機配置參數,且該生產管理面板與該射出機的輔機設備相連接,採集該輔機設備的輔機工作狀態及輔機配置參數,且該生產管理面板中預存有該射出機與該輔機設備的標準搭配配置,用於根據該標準搭配配置調整該射出機工作狀態、射出機配置參數、輔機工作狀態和輔機配置參數中的一個或多個,以實現對該射出機和該輔機設備的統一管理。這樣, 可以獲取射出機的射出機工作狀態和輔機設備的輔機工作狀態,然後根據預存的該射出機與該輔機設備的標準搭配配置調整該射出機工作狀態、射出機配置參數、輔機工作狀態和輔機配置參數中的一個或多個,使輔機設備的輔機工作狀態與射出機的射出機工作狀態相匹配,實現射出機和輔機設備的最佳配合狀態,提高工作效率,提升產品品質。 According to the technical solution provided by the present invention, the present invention provides an injection production management system and method, wherein the injection production management system includes: an injection machine control panel for controlling the injection machine, and a control panel for the injection machine a connection production management panel, wherein the production management panel is configured to collect an injection machine working state of the injection machine and an injection machine configuration parameter, and the production management panel is connected with the auxiliary machine device of the injection machine, and the auxiliary machine is collected The auxiliary working state of the device and the auxiliary machine configuration parameter, and the standard matching configuration of the injection machine and the auxiliary machine device is pre-stored in the production management panel, and is used for adjusting the working state of the injection machine and the injection machine configuration according to the standard configuration. One or more of parameters, auxiliary machine operating states, and auxiliary machine configuration parameters to achieve unified management of the injector and the auxiliary device. such, The working state of the injection machine of the injection machine and the auxiliary machine working state of the auxiliary machine device can be obtained, and then the working state of the injection machine, the configuration parameters of the injection machine, and the auxiliary machine work are adjusted according to the pre-stored standard configuration of the injection machine and the auxiliary machine device. One or more of the state and the auxiliary machine configuration parameters, the auxiliary machine working state of the auxiliary machine device is matched with the injection machine working state of the injection machine, thereby achieving the best cooperation state of the injection machine and the auxiliary machine device, thereby improving work efficiency, Improve product quality.

1‧‧‧射出機控制面板 1‧‧‧Injector Control Panel

2‧‧‧生產管理面板 2‧‧‧Production Management Panel

3‧‧‧輔機設備 3‧‧‧Auxiliary equipment

4‧‧‧生產管理系統伺服器 4‧‧‧Production Management System Server

S11,S12,S13,S21,S22,S23,S24,S25‧‧‧步驟 S11, S12, S13, S21, S22, S23, S24, S25‧ ‧ steps

為了更清楚地說明本發明實施例或現有技術中的技術方案,下面將對實施例或現有技術描述中所需要使用的附圖作簡單地介紹,顯而易見地,下面描述中的附圖僅僅是本發明中記載的一些實施例,對於本領域普通技術人員來講,在不付出創造性勞動的前提下,還可以根據這些附圖獲得其他的附圖。 In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the embodiments or the description of the prior art will be briefly described below. Obviously, the drawings in the following description are only Some of the embodiments described in the invention can be obtained by those skilled in the art from the drawings without departing from the drawings.

第1圖係為本發明之一種射出生產管理系統的架構示意圖;第2圖係為本發明之另一種射出生產管理系統的架構示意圖;第3圖係為本發明之一種射出生產管理方法的流程示意圖;以及第4圖係為本發明之另一種射出生產管理方法的流程示意圖。 1 is a schematic structural diagram of an injection production management system of the present invention; FIG. 2 is a schematic diagram of another injection production management system of the present invention; and FIG. 3 is a flow of an injection production management method of the present invention. Schematic diagram; and Fig. 4 is a schematic flow chart of another injection production management method of the present invention.

以下藉由特定的具體實施例說明本發明之實施方式, 熟悉此技藝之人士可由本說明書所揭示之內容輕易地瞭解本發明之其他優點及功效。 The embodiments of the present invention are described below by way of specific embodiments. Other advantages and utilities of the present invention will be readily apparent to those skilled in the art from this disclosure.

須知,本說明書所附圖式所繪示之結構、比例、大小等,均僅用以配合說明書所揭示之內容,以供熟悉此技藝之人士之瞭解與閱讀,並非用以限定本發明可實施之限定條件,故不具技術上之實質意義,任何結構之修飾、比例關係之改變或大小之調整,在不影響本發明所能產生之功效及所能達成之目的下,均應仍落在本發明所揭示之技術內容得能涵蓋之範圍內。同時,本說明書中所引用之如“上”及“一”等之用語,亦僅為便於敍述之明瞭,而非用以限定本發明可實施之範圍,其相對關係之改變或調整,在無實質變更技術內容下,當亦視為本發明可實施之範疇。 It is to be understood that the structure, the proportions, the size, and the like of the present invention are intended to be used in conjunction with the disclosure of the specification, and are not intended to limit the invention. The conditions are limited, so it is not technically meaningful. Any modification of the structure, change of the proportional relationship or adjustment of the size should remain in this book without affecting the effects and the objectives that can be achieved by the present invention. The technical content disclosed in the invention can be covered. In the meantime, the terms "upper" and "one" as used in the specification are merely for convenience of description, and are not intended to limit the scope of the invention, and the relative relationship is changed or adjusted. Substantially changing the technical content is also considered to be within the scope of the invention.

名詞解釋: Glossary:

射出機工作狀態:主要指射出機生產相關的狀態資訊,例如空閒、上模、調模、首件檢驗、正常生產、設備維修等資訊;輔機工作狀態:主要指輔機生產相關的狀態資訊,例如閒置、調試、生產、異常、維修等資訊;射出機配置參數:主要指使設備正常生產的相關資訊設定,例如注射壓力、流量、位置或開關模等參數設定;以及輔機配置參數:主要指配合射出機進行生產的相關設定資訊,例如模溫機需要依據射出機生產的產品,來設定相關的問題,機械手依據生產的產品不同,而需要設定其 機械手臂的運動軌跡及運動位置等資訊。 Injection machine working status: mainly refers to the status information related to the production of the injection machine, such as idle, upper mold, mold adjustment, first piece inspection, normal production, equipment maintenance and other information; auxiliary machine working status: mainly refers to the status information related to auxiliary machine production For example, idle, debugging, production, abnormal, maintenance and other information; injection machine configuration parameters: mainly refers to the relevant information settings for normal production of the equipment, such as injection pressure, flow, position or switch mode parameters; and auxiliary machine configuration parameters: mainly Refers to the setting information related to the production of the injection machine. For example, the mold temperature machine needs to set the relevant problems according to the products produced by the injection machine. The robot needs to set the different products according to the products produced. Information such as the movement track and movement position of the robot arm.

為了使本技術領域的人員更好地理解本發明中的技術方案,下面將結合本發明實施例中的附圖,對本發明實施例中的技術方案進行清楚、完整地描述,顯然,所描述的實施例僅僅是本發明一部分實施例,而不是全部的實施例。基於本發明中的實施例,本領域普通技術人員在沒有做出創造性勞動前提下所獲得的所有其他實施例,都應當屬於本發明保護的範圍。 In order to make those skilled in the art better understand the technical solutions in the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. The embodiments are only a part of the embodiments of the invention, and not all of the embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without creative efforts shall fall within the scope of the present invention.

實施例一: Embodiment 1:

第1圖為本發明實施例提供的一種射出生產管理系統的結構示意圖。 FIG. 1 is a schematic structural diagram of an injection production management system according to an embodiment of the present invention.

參照第1圖所示,本發明實施例提供的一種射出生產管理系統,應用於射出生產現場,射出生產管理系統包括有生產管理面板2及射出機控制面板1。 Referring to FIG. 1 , an injection production management system provided by an embodiment of the present invention is applied to an injection production site, and the injection production management system includes a production management panel 2 and an injection machine control panel 1 .

射出機控制面板1主要是依據人員的設定來控制射出機,並依據人員的設定來進行生產動作。 The injection machine control panel 1 mainly controls the injection machine according to the setting of the person, and performs the production operation according to the setting of the person.

該生產管理面板2與該射出生產現場的射出機控制面板1相連接,採集射出機的射出機工作狀態及射出機配置參數。 The production management panel 2 is connected to the injection machine control panel 1 of the injection production site, and collects the injection machine operating state and the injection machine configuration parameters of the injection machine.

另一方面,該生產管理面板2與射出機的至少一個輔機設備3相連接,採集該至少一個輔機設備3的輔機工作狀態及輔機配置參數。 On the other hand, the production management panel 2 is connected to at least one auxiliary machine device 3 of the injection machine, and collects the auxiliary machine working state and the auxiliary machine configuration parameters of the at least one auxiliary machine device 3.

在本發明實施例中,該生產管理面板2可以與該射出生產現場的射出機控制面板1通過匯流排連接,採集射出 機的射出機工作狀態和射出機配置參數。 In the embodiment of the present invention, the production management panel 2 can be connected to the injection machine control panel 1 of the injection production site through a bus bar to collect and shoot. The machine's injector operating status and injector configuration parameters.

該生產管理面板2可以通過資訊採集卡與該射出生產現場的射出機的至少一個輔機設備相連接,也可以通過匯流排與該射出生產現場的射出機的至少一個輔機設備相連接,還可以通過資訊採集卡及匯流排與該射出生產現場的射出機的至少一個輔機設備相連接,資訊採集卡採集射出機的至少一個輔機設備的輔機工作狀態和輔機配置參數,並將該至少一個輔機設備的輔機工作狀態和輔機配置參數發送給該生產管理面板2。 The production management panel 2 may be connected to at least one auxiliary equipment of the injection machine that is injected out of the production site through the information acquisition card, or may be connected to at least one auxiliary equipment of the injection machine that is injected out of the production site through the bus bar, and The information collecting card and the bus bar may be connected to at least one auxiliary device of the injection machine that is injected out of the production site, and the information collecting card collects the auxiliary working state and the auxiliary machine configuration parameter of at least one auxiliary device of the injection machine, and The auxiliary machine working state and the auxiliary machine configuration parameter of the at least one auxiliary machine device are sent to the production management panel 2.

該生產管理面板2中預存有射出機與該至少一個輔機設備的標準搭配配置,用於根據該標準搭配配置調整射出機工作狀態、射出機配置參數、輔機工作狀態和輔機配置參數中的一個或多個,以實現對該射出機和該至少一個輔機設備的統一管理。 The production management panel 2 prestores a standard matching configuration of the injection machine and the at least one auxiliary machine device, and is used for adjusting the working state of the injection machine, the configuration parameters of the injection machine, the working state of the auxiliary machine, and the auxiliary machine configuration parameters according to the standard configuration. One or more of the ones to achieve unified management of the injector and the at least one auxiliary device.

在該生產管理面板2通過資訊採集卡與射出機的至少一個輔機設備相連接時,接收該資訊採集卡採集的至少一個輔機設備的輔機工作狀態,根據預存的該射出機與該至少一個輔機設備的標準搭配配置判斷該至少一個輔機設備的輔機工作狀態是否與該射出機工作狀態相匹配,如果不匹配,可以生成輔機調整指令,並將該輔機調整指令發送給該資訊採集卡;以使資訊採集卡根據輔機調整指令調整至少一個輔機的輔機工作狀態和輔機配置參數,使得至少一個輔機設備的輔機工作狀態與該射出機工作狀態相匹配。 Receiving, by the production management panel 2, the auxiliary machine device of the at least one auxiliary device collected by the information collection card when the information acquisition card is connected to the at least one auxiliary device of the injection device, according to the pre-stored the injection machine and the at least The standard matching configuration of an auxiliary equipment determines whether the auxiliary working state of the at least one auxiliary equipment matches the working state of the injection machine. If not, the auxiliary machine adjustment instruction may be generated, and the auxiliary machine adjustment instruction is sent to The information acquisition card is configured to enable the information acquisition card to adjust the auxiliary machine working state and the auxiliary machine configuration parameter of the at least one auxiliary machine according to the auxiliary machine adjustment instruction, so that the auxiliary machine working state of the at least one auxiliary machine device matches the working state of the injection machine .

資訊採集卡中可以集成各種類型的感測器,生產管理面板2可以應用PLC或單片機或工控電腦,生產管理面板2中可以設置用於連接外部設備的介面或匯流排,資訊採集卡可以通過匯流排或晶片埠與生產管理面板2相連接,資訊採集卡採用通用協定,可以與市場上任何一家的射出機的輔機設備相連接,能夠快速、準確的採集到輔機設備的輔機工作狀態,實現射出生產現場的規範化管理。 Various types of sensors can be integrated in the information acquisition card. The production management panel 2 can be applied with a PLC or a single-chip computer or an industrial computer. The production management panel 2 can be provided with an interface or a bus bar for connecting external devices, and the information acquisition card can be connected through the convergence. The row or wafer is connected to the production management panel 2. The information acquisition card adopts a general agreement, and can be connected with any auxiliary equipment of the injection machine on the market, and can quickly and accurately collect the auxiliary working state of the auxiliary equipment. To achieve standardized management of the injection production site.

在該生產管理面板2通過匯流排與射出機的至少一個輔機設備相連接時,通過匯流排採集至少一個輔機設備的輔機工作狀態,根據預存的該射出機與該至少一個輔機設備的標準搭配配置判斷該至少一個輔機設備的輔機工作狀態是否與該射出機工作狀態相匹配,如果不匹配,可以生成輔機調整指令,根據輔機調整指令調整至少一個輔機的輔機工作狀態和輔機配置參數,使得至少一個輔機設備的輔機工作狀態與該射出機工作狀態相匹配。 When the production management panel 2 is connected to at least one auxiliary equipment of the injection machine through the bus bar, the auxiliary machine working state of the at least one auxiliary machine device is collected through the bus bar, according to the pre-stored the injection machine and the at least one auxiliary machine device The standard matching configuration determines whether the auxiliary working state of the at least one auxiliary equipment matches the working state of the injection machine. If not, the auxiliary machine adjustment instruction may be generated, and the auxiliary machine of the at least one auxiliary machine is adjusted according to the auxiliary machine adjustment instruction. The working state and the auxiliary machine configuration parameter are such that the auxiliary working state of the at least one auxiliary machine device matches the working state of the injection machine.

在本發明實施例中,射出生產管理系統是對射出機和輔機設備進行規範管理的集成系統,對射出機以及射出機的輔機設備如:機械手、自動上料機、儲料箱、乾燥料斗、除濕乾燥機、模溫機、冷水機、風冷機、粉碎機、冷卻水塔、空壓機、烘箱等進行統一管理,將射出機控制面板1通過匯流排連接到生產管理面板2,將所有射出機的輔機設備通過資訊採集卡或匯流排連接到射出生產管理系統的生產管理面板2。 In the embodiment of the present invention, the injection production management system is an integrated system for standardizing and managing the injection machine and the auxiliary machine equipment, and the auxiliary machine equipment for the injection machine and the injection machine, such as: a robot, an automatic loading machine, a storage bin, Dry hopper, dehumidifying dryer, mold temperature machine, chiller, air cooler, pulverizer, cooling tower, air compressor, oven, etc. are managed in a unified manner, and the injection machine control panel 1 is connected to the production management panel 2 through the bus bar, The auxiliary equipment of all the injection machines is connected to the production management panel 2 of the injection production management system through the information acquisition card or the bus bar.

在現有技術中,射出生產現場的輔機設備往往都是由 人工單獨控制,在與射出機搭配使用時,由於每次調試的人員差異以及人員的經驗差異,可能每次生產的相關設定都不相同,導致實際生產過程中很難保證射出機和輔機設備的每次生產都達到最佳配合狀態,從而容易降低工作效率及產品品質。 In the prior art, the auxiliary equipment that is shot at the production site is often Manually controlled separately, when used in conjunction with the injection machine, due to the difference in personnel between each commissioning and the experience of the personnel, the relevant settings for each production may be different, which makes it difficult to ensure the injection machine and auxiliary equipment in the actual production process. Every production is optimally matched, which makes it easy to reduce work efficiency and product quality.

在本發明實施例中,射出生產管理系統通過匯流排、資訊採集卡、或者各種外部介面與射出機和輔機設備相連接,進行資料交互,可以記錄下射出機與輔機設備的最佳搭配設定,作為預存的該射出機與該至少一個輔機設備的標準搭配配置,然後採集射出機的射出機工作狀態、射出配置參數和輔機設備的輔機工作狀態、輔機配置參數,以預存的該射出機與該至少一個輔機設備的標準搭配配置為依據調整射出機工作狀態、射出配置參數、輔機工作狀態和輔機配置參數中的一種或幾種,使輔機設備的輔機工作狀態與該射出機工作狀態相匹配。從而可以實現對現場各個生產單元的工作狀態的完全掌控,保證現場設備的完好配合及標準化工作。 In the embodiment of the present invention, the injection production management system is connected with the injection machine and the auxiliary equipment through the bus bar, the information acquisition card, or various external interfaces, and performs data interaction, and can record the best match of the injection machine and the auxiliary machine equipment. Setting, as a pre-existing standard configuration of the injection machine and the at least one auxiliary machine device, and then collecting the injection machine working state of the injection machine, the injection configuration parameter, the auxiliary machine working state of the auxiliary machine device, and the auxiliary machine configuration parameter, for pre-storing The standard configuration of the injection machine and the at least one auxiliary machine device is configured to adjust one or more of the working state of the injection machine, the injection configuration parameter, the auxiliary machine working state, and the auxiliary machine configuration parameter, so as to make the auxiliary machine auxiliary device The working state matches the working state of the injector. Thereby, the complete control of the working state of each production unit on the site can be realized, and the perfect cooperation and standardization work of the field equipment can be ensured.

本實施例所揭露之技術,可以獲取射出機的射出機工作狀態和輔機設備的輔機工作狀態,然後根據預存的該射出機與該至少一個輔機設備的標準搭配配置調整該射出機工作狀態、射出機配置參數、輔機工作狀態和輔機配置參數中的一個或多個,使輔機設備的輔機工作狀態與射出機的射出機工作狀態相匹配,實現射出機和輔機設備的最佳配合狀態,提高工作效率,提升產品品質。 In the technology disclosed in the embodiment, the working state of the injection machine of the injection machine and the auxiliary working state of the auxiliary machine device can be obtained, and then the working of the injection machine is adjusted according to the pre-stored standard configuration of the injection machine and the at least one auxiliary machine device. One or more of the state, the injection machine configuration parameter, the auxiliary machine working state and the auxiliary machine configuration parameter, so that the auxiliary machine working state of the auxiliary machine device matches the injection machine working state of the injection machine, and the injection machine and the auxiliary machine device are realized. The best fit, improve work efficiency and improve product quality.

實施例二: Embodiment 2:

第2圖為本發明實施例提供的另一種射出生產管理系統的結構示意圖。 FIG. 2 is a schematic structural diagram of another injection production management system according to an embodiment of the present invention.

參照第2圖所示,在實施例一的基礎之上,本發明實施例提供的射出生產管理系統,復包括有生產管理系統伺服器4。 Referring to FIG. 2, on the basis of the first embodiment, the injection production management system provided by the embodiment of the present invention further includes a production management system server 4.

該生產管理面板2與該生產管理系統伺服器4相連接,用以將射出機工作狀態、輔機工作狀態、射出機配置參數、輔機配置參數以及射出生產現場的操作資訊、人員資訊、環境資訊、原料資訊和設備資訊發送給該生產管理系統伺服器4。 The production management panel 2 is connected to the production management system server 4 for using the injection machine working state, the auxiliary machine working state, the injection machine configuration parameter, the auxiliary machine configuration parameter, and the operation information, personnel information, and environment of the injection production site. Information, material information, and equipment information are sent to the production management system server 4.

射出機控制面板主要是依據人員的設定來控制射出機,並依據人員的設定來進行生產動作,比如當設定射出一段壓力為50時,那麼射出機控制面板就要控制射出機,使射出一段壓力達到50,當實際壓力大於或者小於50時,射出機控制面板會自動調整,使其壓力保持50。 The control panel of the injection machine mainly controls the injection machine according to the setting of the personnel, and performs the production action according to the setting of the personnel. For example, when the pressure is set to 50, the control panel of the injection machine controls the injection machine to make a pressure. When it reaches 50, when the actual pressure is greater than or less than 50, the injection machine control panel will automatically adjust to maintain its pressure at 50.

生產管理面板的作用是將射出機的資訊和輔機的資訊一同收集起來,可以在生產管理面板上即時瞭解射出機和輔機的生產資訊,同時生產管理面板可以和生產管理系統伺服器4進行連接,從而實現現場和管理者即時交互,生產管理面板可以接收管理者下達給現場的生產任務及生產標準工藝流程等資訊,同時也可以把射出機和輔機的生產資訊回饋給管理者,比如管理者可以向現場操作員下達射出一段壓力標準設定值為50的資訊,那麼現場操作員就 可以看到管理者的要求,當現場人員實際設定射出機的射出一段壓力為60時,管理者隨時可以瞭解到。 The function of the production management panel is to collect the information of the injection machine together with the information of the auxiliary machine, and to instantly know the production information of the injection machine and the auxiliary machine on the production management panel, and the production management panel can be performed with the production management system server 4. Connection, so that real-time interaction between the site and the manager, the production management panel can receive information such as the production tasks and production standard process flow issued by the manager to the site, and can also feed back the production information of the injection machine and the auxiliary machine to the manager, for example The manager can send a message to the field operator to set a pressure standard setting of 50, then the field operator will You can see the manager's request. When the field personnel actually set the injection machine to shoot a pressure of 60, the manager can know at any time.

在本發明實施例中,射出生產管理系統支援遠端聯網監測,生產管理系統伺服器4可以設置在遠離生產現場的位置,例如車間辦公室中,生產管理系統伺服器4中可以運行生產管理軟體,生產管理系統伺服器4通過EtherNet網路線或者是Wifi無線信號與生產管理面板2進行連接,接收並保存生產管理面板2採集的射出機工作狀態、輔機工作狀態、射出機配置參數和輔機配置參數,以及該射出生產現場的操作資訊、人員資訊、環境資訊、原料資訊和設備資訊等人、機、料、法、環資訊,就可以通過生產管理軟體來實現遠端監測功能,在生產管理軟體中直接查看射出生產現場的射出機和輔機設備的工作狀態及配置參數,方便管理人員對射出生產現場的各種設備進行統一的遠端管控,讓工作人員坐在辦公室就可以查看和監控到車間機器的運轉狀況。 In the embodiment of the present invention, the injection production management system supports remote network monitoring, and the production management system server 4 can be disposed at a position away from the production site. For example, in the workshop office, the production management system server 4 can run the production management software. The production management system server 4 is connected to the production management panel 2 through the EtherNet network route or the Wifi wireless signal, and receives and saves the working state of the injection machine, the working state of the auxiliary machine, the configuration parameters of the injection machine, and the auxiliary machine configuration collected by the production management panel 2. The parameters, as well as the operation information, personnel information, environmental information, raw materials information and equipment information of the injection production site, etc., can be realized by the production management software to realize the remote monitoring function in the production management. The software directly views the working status and configuration parameters of the injection machine and the auxiliary equipment at the production site, so that the management personnel can perform unified remote control on various equipments that are shot at the production site, so that the staff can view and monitor the office while sitting in the office. The operation of the workshop machine.

另外,生產管理面板2可以與生產按鍵組、刷卡機、掃描槍、條碼機、現場指示燈、手機和PDA中的任意一種或幾種的組合相連接,分別用於採集該射出生產現場的操作資訊、人員資訊、環境資訊、原料資訊和設備資訊,用於輔助生產,實現現場生產的集中化管理。 In addition, the production management panel 2 can be connected with any one or a combination of a production button group, a credit card machine, a scanner, a barcode machine, a live indicator light, a mobile phone, and a PDA, and is used to collect the operation of the injection production site, respectively. Information, personnel information, environmental information, raw materials information and equipment information are used to assist production and achieve centralized management of on-site production.

於實際應用時,生產管理面板2會放到一個生產單元的某一個位置,例如可放在射出機控制面板1的旁邊,當生產管理面板2與手機連接時,可以借由手機調控生產管 理面板2,生產管理面板2和手機之間的資訊溝通分成如下兩個部分:當手機距離生產管理面板2一定範圍內時,可以通過wifi來自動取得生產管理面板2上的相關資訊,比如生產單元的單據資訊,生產資訊,設定資訊等;手機可以對於生產管理面板2進行參數設定,比如生產管理面板2之參數收集資訊以及收集頻率,畫面顯示內容等設定。 In practical application, the production management panel 2 is placed in a certain position of a production unit, for example, can be placed beside the injection machine control panel 1. When the production management panel 2 is connected to the mobile phone, the production tube can be regulated by the mobile phone. The management panel 2, the communication between the production management panel 2 and the mobile phone is divided into the following two parts: when the mobile phone is within a certain range from the production management panel 2, the relevant information on the production management panel 2 can be automatically obtained through wifi, such as production. The unit's document information, production information, setting information, etc.; the mobile phone can be parameterized for the production management panel 2, such as the parameter collection information of the production management panel 2, the collection frequency, the screen display content and the like.

另外,該生產管理系統伺服器4還可以根據射出機工作狀態、輔機工作狀態、射出機配置參數和輔機配置參數生成射出機調整指令和/或輔機調整指令,並將射出機調整指令和/或輔機調整指令發送給該生產管理面板2,以使該生產管理面板2根據該射出機調整指令調整該射出生產現場的射出機的射出機配置參數,和/或根據該輔機調整指令調整該至少一個輔機設備的輔機配置參數,以實現對該射出機和該至少一個輔機設備的遠端管理。 In addition, the production management system server 4 can also generate an injection machine adjustment instruction and/or an auxiliary machine adjustment instruction according to the injection machine working state, the auxiliary machine working state, the injection machine configuration parameter, and the auxiliary machine configuration parameter, and the injection machine adjustment instruction. And/or an auxiliary machine adjustment command is sent to the production management panel 2, so that the production management panel 2 adjusts the injection machine configuration parameters of the injection machine at the injection production site according to the injection machine adjustment command, and/or adjusts according to the auxiliary machine. The instruction adjusts the auxiliary machine configuration parameter of the at least one auxiliary device to implement remote management of the injector and the at least one auxiliary device.

進一步的,生產管理系統伺服器4還可以將當前的生產任務資料與標準操作規範發送給該生產管理面板2,以使該生產管理面板2根據該生產任務資料與標準操作規範安排生產。 Further, the production management system server 4 can also send the current production task data and the standard operation specification to the production management panel 2, so that the production management panel 2 arranges production according to the production task data and the standard operation specification.

在本發明實施例中,射出生產管理系統中的生產管理面板2與生產管理系統伺服器4相連接,可以即時瞭解當前生產現場的設備的工作狀態和配置參數,從而可以保證現場的設備操作及相關的配置參數是按照規範進行的,供管理者參考及決策,還可以利用生產管理系統伺服器4中的生產管理軟體即時管理生產現場的各個設備的配置參 數,包括射出機的射出機配置參數和輔機設備的輔機配置參數,同時管理者可以把當前的生產任務資料、標準操作規範等通過生產管理軟體直接傳輸到生產管理面板2上,從而更加方便管理層和現場操作人員的溝通。射出生產管理系統是連接管理層和現場人員資訊溝通的載體,同時也是射出生產現場標準化生產的保證,使射出機及相關的輔機設備都在最佳狀態下進行生產,可以加快生產進度,降低能耗,節約能源。 In the embodiment of the present invention, the production management panel 2 in the injection production management system is connected with the production management system server 4, so that the working state and configuration parameters of the equipment at the current production site can be instantly known, thereby ensuring the operation of the equipment on the site and The relevant configuration parameters are carried out according to the specifications for the administrator's reference and decision. The production management software in the production management system server 4 can also be used to instantly manage the configuration parameters of each device on the production site. The number includes the injection machine configuration parameters of the injection machine and the auxiliary machine configuration parameters of the auxiliary machine equipment, and the manager can directly transfer the current production task data and standard operation specifications to the production management panel 2 through the production management software, thereby further Facilitate communication between management and field operators. The injection production management system is the carrier for the communication between the management and the on-site personnel. It is also the guarantee for the standardized production of the production site. The injection machine and related auxiliary equipment are all produced under the optimal conditions, which can speed up the production schedule and reduce the production schedule. Energy consumption and energy conservation.

進一步的,生產管理面板2可以依據實際需要選擇不同的顯示器,顯示器與生產管理面板2的主機使用HDMI或VGA進行連接,顯示生產管理面板2接收到的射出機工作狀態、輔機工作狀態、射出機配置參數、輔機配置參數、該射出生產現場的操作資訊、人員資訊、環境資訊、原料資訊和設備資訊、該生產管理系統伺服器發送的該射出機調整指令、輔機調整指令、當前的生產任務資料和標準操作規範中的一個或者多個等,方便現場操作人員對各項資料進行監測,還可以把顯示器設置為觸摸屏,通過手觸式觸摸來查看機器的各類設定資訊和狀態資訊以及設定機器的實際工作狀態資料,實現射出機和輔機設備的視覺化管理。 Further, the production management panel 2 can select different displays according to actual needs, and the display and the host of the production management panel 2 are connected by using HDMI or VGA, and the working state of the injection machine received by the production management panel 2, the working state of the auxiliary machine, and the injection are displayed. Machine configuration parameters, auxiliary machine configuration parameters, operation information of the injection production site, personnel information, environmental information, raw material information and equipment information, the injection machine adjustment command sent by the production management system server, auxiliary machine adjustment instruction, current One or more of the production task data and standard operating specifications, so that the on-site operator can monitor various data, and can also set the display as a touch screen to view various setting information and status information of the machine through hand touch. And set the actual working status of the machine to achieve visual management of the injection machine and auxiliary equipment.

由以上本發明實施例提供的射出生產管理系統,不僅可以獲取射出機的射出機工作狀態、射出機配置參數和輔機設備的輔機工作狀態、輔機配置參數,然後根據預存的該射出機與該至少一個輔機設備的標準搭配配置,調整輔 機設備的輔機工作狀態,使輔機設備的輔機工作狀態與射出機的射出機工作狀態相匹配,實現射出機和輔機設備的最佳配合狀態,還可以通過生產管理系統伺服器與生產管理面板的遠端連接,實現對於射出生產現場的遠端管理,進一步提高工作效率,提升產品品質。 According to the above-mentioned injection production management system provided by the embodiment of the present invention, not only the injection machine working state of the injection machine, the injection machine configuration parameter, the auxiliary machine working state of the auxiliary machine device, the auxiliary machine configuration parameter, but also the pre-stored injection machine can be obtained. Standard configuration with the at least one auxiliary equipment, adjustment auxiliary The auxiliary machine working state of the machine equipment matches the working state of the auxiliary machine of the auxiliary machine with the working state of the injection machine of the injection machine, so as to achieve the best cooperation state of the injection machine and the auxiliary machine, and can also pass the production management system server and The remote connection of the production management panel enables remote management of the injection production site, further improving work efficiency and improving product quality.

為了描述的方便,描述以上系統中的裝置時以功能分為各種部件分別描述。當然,在實施本發明時可以把各部件的功能在同一個或多個軟體和/或硬體中實現。 For the convenience of description, the devices in the above system are described as being separately divided into various components by function. Of course, the function of the various components can be implemented in the same or multiple software and/or hardware in the practice of the invention.

實施例三: Embodiment 3:

第3圖為本發明實施例提供的一種射出生產管理方法的流程示意圖。 FIG. 3 is a schematic flowchart diagram of an injection production management method according to an embodiment of the present invention.

本實施例提供的射出生產管理方法,應用於射出生產現場,包括: The injection production management method provided in this embodiment is applied to an injection production site, and includes:

步驟S11:採集該射出生產現場的射出機的射出機工作狀態及射出機配置參數。 Step S11: collecting the working state of the injection machine and the injection machine configuration parameters of the injection machine that is shot at the production site.

步驟S12:採集該射出機的至少一個輔機設備的輔機工作狀態及輔機配置參數。 Step S12: collecting an auxiliary machine working state and an auxiliary machine configuration parameter of at least one auxiliary machine device of the injection machine.

步驟S13:根據預存的該射出機與該至少一個輔機設備的標準搭配配置調整該射出機工作狀態、射出機配置參數、輔機工作狀態和輔機配置參數中的一個或多個,以實現對該射出機和該至少一個輔機設備的統一管理。 Step S13: Adjust one or more of the working state of the injection machine, the configuration parameters of the injection machine, the working state of the auxiliary machine, and the auxiliary machine configuration parameters according to the pre-stored standard configuration of the injection machine and the at least one auxiliary machine device. Unified management of the injector and the at least one auxiliary equipment.

本發明實施例提供的射出生產管理方法,應用於上述實施例的射出生產管理系統中,可以獲取射出機的射出機工作狀態、射出機配置參數和輔機設備的輔機工作狀態、 輔機配置參數,然後根據預存的該射出機與該至少一個輔機設備的標準搭配配置調整該射出機工作狀態、射出機配置參數、輔機工作狀態和輔機配置參數中的一個或多個,使輔機設備的輔機工作狀態與射出機的射出機工作狀態相匹配,實現射出機和輔機設備的最佳配合狀態,提高工作效率,提升產品品質。 The injection production management method provided by the embodiment of the present invention is applied to the injection production management system of the above embodiment, and can obtain the injection machine working state of the injection machine, the injection machine configuration parameter, and the auxiliary machine working state of the auxiliary machine device, Auxiliary machine configuration parameter, and then adjusting one or more of the injection machine working state, the injection machine configuration parameter, the auxiliary machine working state and the auxiliary machine configuration parameter according to the pre-stored standard configuration of the injection machine and the at least one auxiliary machine device The auxiliary machine working state of the auxiliary machine equipment is matched with the working state of the injection machine of the injection machine to realize the best cooperation state of the injection machine and the auxiliary machine equipment, thereby improving work efficiency and improving product quality.

實施例四: Embodiment 4:

第4圖為本發明實施例提供的另一種射出生產管理方法的流程示意圖。 FIG. 4 is a schematic flow chart of another injection production management method according to an embodiment of the present invention.

本實施例提供的射出生產管理方法,應用於射出生產現場,包括: The injection production management method provided in this embodiment is applied to an injection production site, and includes:

步驟S21:採集該射出生產現場的射出機的射出機工作狀態及射出機配置參數。 Step S21: collecting the working state of the injection machine and the injection machine configuration parameters of the injection machine that is shot at the production site.

步驟S22:採集該射出機的至少一個輔機設備的輔機工作狀態及輔機配置參數。 Step S22: collecting an auxiliary machine working state and an auxiliary machine configuration parameter of at least one auxiliary machine device of the injection machine.

步驟S23:根據預存的該射出機與該至少一個輔機設備的標準搭配配置調整該射出機工作狀態、射出機配置參數、輔機工作狀態和輔機配置參數中的一個或多個,以實現對該射出機和該至少一個輔機設備的統一管理。 Step S23: Adjust one or more of the working state of the injector, the configuration parameters of the injector, the working state of the auxiliary machine, and the configuration parameters of the auxiliary machine according to the pre-stored standard configuration of the injection machine and the at least one auxiliary device to implement Unified management of the injector and the at least one auxiliary equipment.

步驟S24:將該射出機工作狀態、輔機工作狀態、射出機配置參數、輔機配置參數以及該射出生產現場的操作資訊、人員資訊、環境資訊、原料資訊和設備資訊發送給生產管理系統伺服器。 Step S24: transmitting the working state of the injection machine, the working state of the auxiliary machine, the configuration parameters of the injection machine, the configuration parameters of the auxiliary machine, and the operation information, personnel information, environmental information, raw material information and equipment information of the injection production site to the production management system servo. Device.

步驟S25:接收該生產管理系統伺服器的射出機調整 指令、輔機調整指令、當前的生產任務資料或標準操作規範,以實現對該射出機和該至少一個輔機設備的遠端管理。 Step S25: receiving the injection machine adjustment of the production management system server Instructions, auxiliary machine adjustment commands, current production task data, or standard operating specifications to enable remote management of the injector and the at least one auxiliary device.

本發明實施例提供的射出生產管理方法,應用於上述實施例的射出生產管理系統中,不僅可以獲取射出機的射出機工作狀態和輔機設備的輔機工作狀態,然後根據預存的該射出機與該至少一個輔機設備的標準搭配配置調整輔機設備的輔機工作狀態,使輔機設備的輔機工作狀態與射出機的射出機工作狀態相匹配,實現射出機和輔機設備的最佳配合狀態,還可以實現對於射出生產現場的遠端管理,進一步提高工作效率,提升產品品質。 The injection production management method provided by the embodiment of the present invention is applied to the injection production management system of the above embodiment, and not only the injection machine working state of the injection machine but also the auxiliary machine working state of the auxiliary machine device can be obtained, and then the pre-stored injection machine is obtained. The standard configuration of the at least one auxiliary machine device adjusts the working state of the auxiliary machine of the auxiliary machine device, so that the auxiliary machine working state of the auxiliary machine device matches the working state of the injection machine of the injection machine, and the most of the injection machine and the auxiliary machine device are realized. Good cooperation status can also realize remote management of the injection production site, further improve work efficiency and improve product quality.

本實施例的射出生產管理系統主要應用於射出生產管理現場上,如有需要,也可以集成到包括控制面板的其他塑膠機械上,用於對塑膠機械的生產操作過程進行管理和控制。另外,需要說明的是,當本發明的思想採用晶片加軟體的方式實現時,可以作為現有的機械設備新增的一個功能,也可以單獨編寫相應的程式實現,本發明不限定該系統的具體實現方式。 The injection production management system of the present embodiment is mainly applied to the injection production management site, and if necessary, can also be integrated into other plastic machinery including the control panel for managing and controlling the production operation process of the plastic machinery. In addition, it should be noted that when the idea of the present invention is implemented by means of a wafer plus a software, it can be used as a new function of the existing mechanical device, or can be separately written by a corresponding program. The present invention does not limit the specificity of the system. Method to realize.

1‧‧‧射出機控制面板 1‧‧‧Injector Control Panel

2‧‧‧生產管理面板 2‧‧‧Production Management Panel

3‧‧‧輔機設備 3‧‧‧Auxiliary equipment

Claims (10)

一種射出生產管理系統,應用於具有至少一射出機與至少一輔機設備的射出生產現場,係包括:射出機控制面板,用以控制該射出機;以及生產管理面板,係與該射出機控制面板以及該輔機設備相連接,以採集該射出機的射出機工作狀態與射出機配置參數,以及該輔機設備的輔機工作狀態及輔機配置參數,其中,該生產管理面板中預存有該射出機與該輔機設備的標準搭配配置,用於根據該標準搭配配置調整該射出機工作狀態、射出機配置參數、輔機工作狀態和輔機配置參數中的一個或多個,以實現對該射出機和該輔機設備的統一管理。 An injection production management system for an injection production site having at least one injection machine and at least one auxiliary machine device, comprising: an injection machine control panel for controlling the injection machine; and a production management panel and the injection machine control The panel and the auxiliary machine device are connected to collect an injection machine working state and an injection machine configuration parameter of the injection machine, and an auxiliary machine working state and an auxiliary machine configuration parameter of the auxiliary machine device, wherein the production management panel is pre-stored The standard configuration of the injection machine and the auxiliary machine device is used to adjust one or more of the working state of the injection machine, the configuration parameters of the injection machine, the working state of the auxiliary machine, and the auxiliary machine configuration parameters according to the standard configuration. Unified management of the injector and the auxiliary equipment. 如申請專利範圍第1項所述的射出生產管理系統,其中,該生產管理面板復連接有生產按鍵組、刷卡機、感測器、條碼機和現場指示燈所構成群組之一者。 The injection production management system according to claim 1, wherein the production management panel is connected to one of a group consisting of a production button group, a card punching machine, a sensor, a barcode machine, and a field indicator. 如申請專利範圍第2項所述的射出生產管理系統,復包括:生產管理系統伺服器,係與該生產管理面板相連接,其中,該生產管理面板將該射出機工作狀態、輔機工作狀態、射出機配置參數、輔機配置參數、以及該射出生產現場的操作資訊、人員資訊、環境資訊、原料資訊和設備資訊之至少其中一者發送給該生產管理系統伺服器。 The injection production management system described in claim 2, further comprising: a production management system server connected to the production management panel, wherein the production management panel is configured to operate the injection machine and the auxiliary machine And at least one of the injection machine configuration parameter, the auxiliary machine configuration parameter, and the operation information, the personnel information, the environmental information, the raw material information, and the device information of the injection production site are sent to the production management system server. 如申請專利範圍第3項所述的射出生產管理系統,其 中,該生產管理系統伺服器將射出機調整指令、輔機調整指令、當前的生產任務資料、標準操作規範之至少其中一者發送給該生產管理面板,以實現對該射出機和該輔機設備的遠端管理。 An injection production management system as described in claim 3 of the patent application, The production management system server sends at least one of an injection machine adjustment command, an auxiliary machine adjustment command, a current production task data, and a standard operation specification to the production management panel to implement the injection machine and the auxiliary machine. Remote management of the device. 如申請專利範圍第4項所述的射出生產管理系統,其中,該生產管理面板係包括有一顯示器,用以對該生產管理面板採集的該射出機工作狀態、輔機工作狀態、射出機配置參數、輔機配置參數、該射出生產現場的操作資訊、人員資訊、環境資訊、原料資訊和設備資訊、該生產管理系統伺服器發送的該射出機調整指令、輔機調整指令、當前的生產任務資料和標準操作規範中的一個或者多個進行顯示。 The injection production management system of claim 4, wherein the production management panel comprises a display for collecting the working state of the injection machine, the working state of the auxiliary machine, and the configuration parameters of the injection machine of the production management panel. , auxiliary machine configuration parameters, operation information of the injection production site, personnel information, environmental information, raw material information and equipment information, the injection machine adjustment instruction sent by the production management system server, auxiliary machine adjustment instruction, current production task data Displayed in one or more of the standard operating specifications. 如申請專利範圍第1項所述的射出生產管理系統,其中,該輔機設備包括:機械手、自動上料機、儲料箱、乾燥料斗、除濕乾燥機、模溫機、冷水機、風冷機、粉碎機、冷卻水塔、空壓機和烘箱所構成群組之其中一者。 The injection production management system according to claim 1, wherein the auxiliary equipment comprises: a robot, an automatic feeder, a storage bin, a drying hopper, a dehumidifying dryer, a mold temperature machine, a chiller, and a wind. One of a group consisting of a cold machine, a pulverizer, a cooling water tower, an air compressor, and an oven. 如申請專利範圍第1項所述的射出生產管理系統,其中,該生產管理面板具有用於連接外部設備的介面。 The injection production management system according to claim 1, wherein the production management panel has an interface for connecting an external device. 一種射出生產管理方法,應用於具有至少一射出機與至少一輔機設備的射出生產現場,係包括:採集該射出生產現場的射出機的射出機工作狀態及射出機配置參數;採集該輔機設備的輔機工作狀態及輔機配置參 數;以及根據預存的該射出機與該輔機設備的標準搭配配置調整該射出機工作狀態、射出機配置參數、輔機工作狀態和輔機配置參數中的一個或多個,以實現對該射出機和該輔機設備的統一管理。 An injection production management method is applied to an injection production site having at least one injection machine and at least one auxiliary machine, comprising: collecting an injection machine working state of the injection machine at the injection production site and an injection machine configuration parameter; collecting the auxiliary machine Auxiliary machine working status of equipment and auxiliary machine configuration And adjusting one or more of the working state of the injector, the configuration parameters of the injector, the working state of the auxiliary machine, and the configuration parameters of the auxiliary machine according to the pre-stored standard configuration of the injection machine and the auxiliary equipment to achieve Unified management of the injection machine and the auxiliary equipment. 如申請專利範圍第8項所述的射出生產管理方法,復包括:將該射出機工作狀態、輔機工作狀態、射出機配置參數、輔機配置參數以及該射出生產現場的操作資訊、人員資訊、環境資訊、原料資訊和設備資訊發送給生產管理系統伺服器。 The injection production management method as described in claim 8 of the patent application includes: the working state of the injection machine, the working state of the auxiliary machine, the configuration parameters of the injection machine, the configuration parameters of the auxiliary machine, and the operation information and personnel information of the injection production site. , environmental information, raw material information and equipment information are sent to the production management system server. 如申請專利範圍第9項所述的射出生產管理方法,復包括:接收該生產管理系統伺服器的射出機調整指令、輔機調整指令、當前的生產任務資料或標準操作規範,以實現對該射出機和該輔機設備的遠端管理。 The injection production management method according to claim 9 of the patent application scope, comprising: receiving an injection machine adjustment instruction of the production management system server, an auxiliary machine adjustment instruction, a current production task data or a standard operation specification, to implement the The remote management of the injection machine and the auxiliary equipment.
TW104127642A 2015-01-20 2015-08-25 System and method for injection molding production management TW201627788A (en)

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CN113176764B (en) * 2021-04-21 2022-09-09 深圳市浦联智能科技有限公司 Injection molding machine based data acquisition and cloud-up method
CN114037246A (en) * 2021-11-03 2022-02-11 青岛海尔工业智能研究院有限公司 Material injection control method and device, electronic equipment and storage medium
CN115195015A (en) * 2022-05-10 2022-10-18 钛钽实业(东莞)有限公司 Injection molding machine and system capable of being interconnected and intercommunicated with auxiliary machine
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