CN208754331U - A kind of textile machine novel maintenance system based on Internet of Things and industrial cloud - Google Patents

A kind of textile machine novel maintenance system based on Internet of Things and industrial cloud Download PDF

Info

Publication number
CN208754331U
CN208754331U CN201821567248.6U CN201821567248U CN208754331U CN 208754331 U CN208754331 U CN 208754331U CN 201821567248 U CN201821567248 U CN 201821567248U CN 208754331 U CN208754331 U CN 208754331U
Authority
CN
China
Prior art keywords
textile machine
internet
things
equipment
cloud
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN201821567248.6U
Other languages
Chinese (zh)
Inventor
张勤刚
赵虹
沈敏浩
江宇
沈加海
沈云奇
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Haining Textile Machinery Co Ltd
Original Assignee
Haining Textile Machinery Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Haining Textile Machinery Co Ltd filed Critical Haining Textile Machinery Co Ltd
Priority to CN201821567248.6U priority Critical patent/CN208754331U/en
Application granted granted Critical
Publication of CN208754331U publication Critical patent/CN208754331U/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Abstract

The utility model discloses a kind of textile machine novel maintenance system based on Internet of Things and industrial cloud, including textile machine Internet of Things sensory perceptual system, data transmission system, cloud platform system and use system, the textile machine Internet of Things sensory perceptual system includes textile machine equipment, PLC controller, the industry internet intelligent transportation terminal being connected with PLC controller, it is installed on the IP Camera of textile machine equipment, it is installed on the detection sensing device and live actuator of textile machine equipment, the real-time state monitoring service of textile machine equipment is realized by system, operating statistic Analysis Service, failure/unusual service condition alert service, equipment failure rate distributional analysis service, on-line fault diagnosis service, remote maintenance, real-time video monitoring service.The utility model realizes the remote diagnosis and maintenance to textile machine based on textile machine Internet of Things sensory perceptual system, industrial cloud platform, carries out the management of original scatteredization to concentrate synthesization orderly management, the lifecycle management of puopulsion equipment.

Description

A kind of textile machine novel maintenance system based on Internet of Things and industrial cloud
Technical field
The utility model relates to a kind of remote maintenance technical fields, and in particular to a kind of spinning based on Internet of Things and industrial cloud Loom tool novel maintenance system.
Background technique
For traditional textile machine device manufacturer, equipment can not understand equipment normal operation shape after selling in real time State, client's service condition, the operation information of equipment, after sale maintenance information, production information, customer information, reseller information is usually Be distributed in production, technology, sale, after sale, implement etc. not formed and be looked forward to facility information resource consolidation to together in each department The information island in portion in the industry.
Textile machine equipment day and night operates, once disorderly closedown can bring economic loss to textile enterprise, usually to failure Equipment carries out diagnosis and needs frame manufacturer that Maintenance Engineer is arranged to rush towards field assay investigation, this time-consuming effort of mode.And And with the development of the times, the new problem that textile industry occurs is urgently to be resolved.Such as: recruitment is increasingly difficult to, and recruitment cost is increased sharply, people Member's flowing is big;Textile enterprise increasingly pays close attention to cost, quality, recruitment and efficiency etc.;Textile industry areas such as South Asia, Africa eastwards Domain transfer, causes the O&M cost of domestic main engine plants to be continuously increased.Meanwhile textile enterprise wishes to the operation for understanding equipment in real time Situation and the condition of production, it is perfectly clear to situation is produced and used spending a holiday outside to accomplish, it would be desirable to more fast and effeciently It solves the problems, such as equipment fault, is desirable to solve immediately, to reduce economic loss caused by shut-down.Client it is desirable to provide more Added with the service support of power, stronger technical support is provided for improvement of manufacturing line etc..
Therefore realize textile machine equipment the quick error correction of failure and remote repairing, for textile manufacturing enterprise provide accurately, Quickly, inexpensive monitoring of tools and long-distance Maintenance Service are that textile industry suffers from a problem that and development trend.
Utility model content
Technical problems based on background technology, the spinning based on Internet of Things and industrial cloud that the utility model proposes a kind of Loom tool novel maintenance system, system are realized based on textile machine Internet of Things sensory perceptual system, industrial cloud platform to weaving loom The remote diagnosis and maintenance of tool.By increasing all kinds of on-site tests and sensor device in equipment, so that equipment has depth Perceptional function handles plant issue early warning or prediction scheme using expertise, realizes preventive maintenance;Utilize the big number of platform According to analysis model, instruct client equipment service efficiency, quality, in terms of General Promotion, while providing difference for client The device real-time monitoring intelligent terminal APP of Permission Levels is used, and carries out the management of original scatteredization that synthesization to be concentrated orderly to manage Reason, the lifecycle management of puopulsion equipment.
The utility model technical scheme applied to solve the technical problem is: a kind of weaving based on Internet of Things and industrial cloud Mechanical remote operational system, including textile machine Internet of Things sensory perceptual system, data transmission system, cloud platform system and utilization system System, the textile machine Internet of Things sensory perceptual system includes textile machine equipment, PLC controller, the industry being connected with PLC controller Internet intelligent transmission terminal, the IP Camera for being installed on textile machine equipment, the detection biography for being installed on textile machine equipment Induction device and live actuator, are connected between the PLC controller and detection sensing device by data line, the data transmission The live real time data that system acquires Internet of Things sensory perceptual system is transmitted to the cloud server of cloud platform system.
As a preference, the detection sensing device includes tension weighing sensor, temperature sensor, speed encoder And/or device status information collector.
As a preference, the scene actuator is driving device and warning device in textile machine equipment.
As a preference, the IP Camera is the camera with ethernet communication function, industry internet intelligence Data can be transmitted by way of Ethernet between transmission terminal and camera.
As a preference, the industry internet intelligent transportation terminal has Ethernet interface and serial communication interface, have both Equipment router feature can carry out the conversion of communications protocol between PLC controller, support on the teleprogram of PLC controller Downloading.
As a preference, the cloud platform system includes the Cloud Server for being equipped with cloud platform server software, takes The cloud computer and networking component of cloud platform client software are carried.
It with system include pc client, WEB client side and intelligent terminal APP as a preference, described.
A kind of implementation method of textile machine novel maintenance system as described above,
First, textile machine Internet of Things sensory perceptual system is set up, installation has the function of depth perception in textile machine equipment Detection sensor, including tension weighing sensor, temperature sensor, IP Camera, speed encoder and/or equipment state Information acquisition device;
Second, the PLC controller in textile machine equipment is connected with the detection sensor by data line, PLC control Device acquires device status information in real time, and carries out real-time calculation and analysis processing to acquisition data;
3rd, industry internet intelligent transportation terminal by way of Ethernet or serial communication interface with PLC controller phase Connect and carry out real-time data exchange, industry internet intelligent transportation terminal will be spun by three kinds of cable, GPRS, 4G network modes The real-time Data Transmission of loom tool Internet of Things sensory perceptual system acquisition is to cloud server;
4th, cloud server receives and parses the condition monitoring point real-time status number of weaving Internet of Things sensory perceptual system acquisition It stored, handled according to and to data, when there is unit exception operating, then cloud server is by warning message in time with short message Or wechat mode pushes to the intelligent terminal of relevant operation personnel, and operator is reminded to handle;
5th, textile enterprise user is subscribing to the realization fixed point push of relevant device warning message, user's O&M with system Personnel carry out troubleshooting according to prediction scheme processing scheme;When fault type be not present in it is existing in system failure library, or Corresponding prediction scheme processing scheme not can solve failure, then triggers system for fault alarm information and be sent to textile enterprise's related management The intelligent terminal of personnel;
6th, textile enterprise's operation maintenance personnel opens device management platform by internet, by checking equipment real time execution Data, all kinds of detection sensor real-time feedback informations, history monitor video check failure cause, are carried out later using system remote Cheng Yunwei debugging;
7th, registering apparatus operating maintenance records in device management platform, and is marked according to fault type and idle hours Note forms maintenance of equipment experience library;
8th, equipment operation condition is counted, report and graphical display are formed, the operation of monitoring point acquisition and recording equipment is set Time, class's yield, total output;According to field demand, fortune Shi Tongji is carried out to individual equipment and same type all devices, is rested Moon statistics is counted and rested, the operation of the equipment real time data, equipment of the acquisition of industry internet intelligent transportation terminal device is utilized Statistics and statistics master data of resting, carry out failure rate distributional analysis and overall equipment efficiency.comprehensive efficiency of equipment to equipment when the fortune of record and equipment Analysis and processing.
The data transfer mode of data transmission system is through industry internet intelligent transportation terminal with net in the utility model Three kinds of line, GPRS, 4G network modes are realized.
The utility model cloud platform incorporates calculating, storage, network three zones, to textile machine Internet of Things sensory perceptual system The Various types of data of transmission acquisition establishes data collection cluster, data processing storage cluster and to establish equipment management accordingly flat Platform.Device management platform supports historgraphic data recording, the monitoring point data of acquisition and record registration, and the number of support list curve It is statisticallyd analyze according to showing with common.Cloud platform has cloud corresponding with equipment to access key the access of equipment, is used for Prevent the access of anonymous device.
The utility model with system provide the service of textile machine equipment real-time state monitoring, operating statistic Analysis Service, Failure/unusual service condition alert service, equipment failure rate distributional analysis service, on-line fault diagnosis service, remote maintenance, in real time view Frequency monitoring service.
The utility model pc client, WEB client side, intelligent terminal APP realize classification rights management function, to different etc. Grade user carries out hierarchical control.
The utility model, which needs to update PLC program for failure, to be excluded, and the PLC journey of device management platform can be passed through Sequence remote download function downloads to updated PLC program in the PLC of field device, to debug, resumes production.
The beneficial effects of the utility model are: a kind of textile machine novel maintenance system based on Internet of Things and industrial cloud is real Now to the remote diagnosis and maintenance of textile machine equipment, equipment O&M cost is reduced, is provided more efficiently for textile enterprise Service reduces client's loss, promotes corporate image;By increasing all kinds of on-site tests and sensor device in equipment, so that Equipment has the function of depth perception, is handled using expertise plant issue early warning or prediction scheme, realizes preventive maintenance;Benefit With the big data analysis model of platform, instruct client equipment service efficiency, quality, in terms of General Promotion, be simultaneously The device real-time monitoring intelligent terminal APP that client provides different rights grade is used, and the management of original scatteredization is concentrated Synthesization orderly management advances the lifecycle management of equipment.
Detailed description of the invention
Fig. 1 is the system structure diagram of the utility model embodiment textile machine novel maintenance system.
Specific embodiment
The utility model is described further with reference to the accompanying drawing.
A kind of textile machine novel maintenance system based on Internet of Things and industrial cloud, including textile machine Internet of Things perception system System, data transmission system, cloud platform system and use system, the textile machine Internet of Things sensory perceptual system includes that textile machine is set Standby, PLC controller, the industry internet intelligent transportation terminal being connected with PLC controller, the network for being installed on textile machine equipment Camera, the detection sensing device for being installed on textile machine equipment and live actuator, the PLC controller and detection sensing dress It is connected between setting by data line, the live real time data that the data transmission system acquires Internet of Things sensory perceptual system is transmitted to The cloud server of cloud platform system.
The detection sensing device includes tension weighing sensor, temperature sensor, speed encoder and/or equipment state Information acquisition device.
The scene actuator is driving device and warning device in textile machine equipment.
The IP Camera be the camera with ethernet communication function, industry internet intelligent transportation terminal with take the photograph As data are transmitted between head by way of Ethernet.
The industry internet intelligent transportation terminal has Ethernet interface and serial communication interface, has both equipment router function Can, the conversion of communications protocol can be carried out between PLC controller, support to download on the teleprogram of PLC controller.
The cloud platform system includes the Cloud Server for being equipped with cloud platform server software, is equipped with cloud platform client Hold the cloud computer and networking component of software.The cloud platform is lease in the publicly-owned cloud platform of Ali's cloud.
Described with system includes pc client, WEB client side and intelligent terminal APP.

Claims (7)

1. a kind of textile machine novel maintenance system based on Internet of Things and industrial cloud, it is characterised in that: including textile machine object Sensory perceptual system, data transmission system, the cloud platform system of networking and system is used, the textile machine Internet of Things sensory perceptual system includes Textile machine equipment, the industry internet intelligent transportation terminal being connected with PLC controller, is installed on textile machine at PLC controller The IP Camera of equipment, the detection sensing device for being installed on textile machine equipment and live actuator, the PLC controller with It detects and is connected between sensing device by data line, the scene that the data transmission system acquires Internet of Things sensory perceptual system is in real time Cloud server of the data transmission to cloud platform system.
2. the textile machine novel maintenance system based on Internet of Things and industrial cloud as described in claim 1, it is characterised in that: institute Stating detection sensing device includes tension weighing sensor, temperature sensor, speed encoder and/or device status information acquisition Device.
3. the textile machine novel maintenance system based on Internet of Things and industrial cloud as described in claim 1, it is characterised in that: institute Stating live actuator is the driving device and warning device in textile machine equipment.
4. the textile machine novel maintenance system based on Internet of Things and industrial cloud as described in claim 1, it is characterised in that: institute Stating IP Camera is the camera with ethernet communication function, is led between industry internet intelligent transportation terminal and camera The mode for crossing Ethernet transmits data.
5. the textile machine novel maintenance system based on Internet of Things and industrial cloud as claimed in claim 4, it is characterised in that: institute It states industry internet intelligent transportation terminal and has Ethernet interface and serial communication interface, have both equipment router feature, can be controlled with PLC The conversion that communications protocol is carried out between device processed, supports to download on the teleprogram of PLC controller.
6. the textile machine novel maintenance system based on Internet of Things and industrial cloud as described in claim 1, it is characterised in that: The cloud platform system includes the Cloud Server for being equipped with cloud platform server software, is equipped with cloud platform client software Cloud computer and networking component.
7. the textile machine novel maintenance system based on Internet of Things and industrial cloud as described in claim 1, it is characterised in that: institute Stating with system includes pc client, WEB client side and intelligent terminal APP.
CN201821567248.6U 2018-09-25 2018-09-25 A kind of textile machine novel maintenance system based on Internet of Things and industrial cloud Active CN208754331U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201821567248.6U CN208754331U (en) 2018-09-25 2018-09-25 A kind of textile machine novel maintenance system based on Internet of Things and industrial cloud

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201821567248.6U CN208754331U (en) 2018-09-25 2018-09-25 A kind of textile machine novel maintenance system based on Internet of Things and industrial cloud

Publications (1)

Publication Number Publication Date
CN208754331U true CN208754331U (en) 2019-04-16

Family

ID=66085105

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201821567248.6U Active CN208754331U (en) 2018-09-25 2018-09-25 A kind of textile machine novel maintenance system based on Internet of Things and industrial cloud

Country Status (1)

Country Link
CN (1) CN208754331U (en)

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110129966A (en) * 2019-05-09 2019-08-16 广州致景信息科技有限公司 Loom working status indication method and loom working condition acquisition device
CN110184727A (en) * 2019-05-09 2019-08-30 广州致景信息科技有限公司 Loom monitoring system
CN110597191A (en) * 2019-07-29 2019-12-20 重庆大云端科技有限公司 Industrial control cloud service system
CN111025944A (en) * 2019-12-20 2020-04-17 新奥数能科技有限公司 State information acquisition method and device, readable medium and electronic equipment
CN111364154A (en) * 2020-04-28 2020-07-03 江苏科瑞德智控自动化科技有限公司 Reconfigurable loom control system and method
CN112153111A (en) * 2020-08-17 2020-12-29 安徽科技学院 Remote operation and maintenance system of straw bundling machine based on Internet of things
CN112213999A (en) * 2020-10-12 2021-01-12 南京玻璃纤维研究设计院有限公司 Distributed monitoring system and monitoring method
CN113934187A (en) * 2021-10-14 2022-01-14 鹰潭毅鹏智能科技有限公司 Remote control system, method and device for annealing tinning machine and storage medium
CN113930608A (en) * 2021-10-14 2022-01-14 鹰潭毅鹏智能科技有限公司 Centralized management and control system, method and device for annealing tinning machine and storage medium

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110129966A (en) * 2019-05-09 2019-08-16 广州致景信息科技有限公司 Loom working status indication method and loom working condition acquisition device
CN110184727A (en) * 2019-05-09 2019-08-30 广州致景信息科技有限公司 Loom monitoring system
CN110597191A (en) * 2019-07-29 2019-12-20 重庆大云端科技有限公司 Industrial control cloud service system
CN111025944A (en) * 2019-12-20 2020-04-17 新奥数能科技有限公司 State information acquisition method and device, readable medium and electronic equipment
CN111364154A (en) * 2020-04-28 2020-07-03 江苏科瑞德智控自动化科技有限公司 Reconfigurable loom control system and method
CN112153111A (en) * 2020-08-17 2020-12-29 安徽科技学院 Remote operation and maintenance system of straw bundling machine based on Internet of things
CN112213999A (en) * 2020-10-12 2021-01-12 南京玻璃纤维研究设计院有限公司 Distributed monitoring system and monitoring method
CN112213999B (en) * 2020-10-12 2022-05-24 南京玻璃纤维研究设计院有限公司 Distributed monitoring system and monitoring method
CN113934187A (en) * 2021-10-14 2022-01-14 鹰潭毅鹏智能科技有限公司 Remote control system, method and device for annealing tinning machine and storage medium
CN113930608A (en) * 2021-10-14 2022-01-14 鹰潭毅鹏智能科技有限公司 Centralized management and control system, method and device for annealing tinning machine and storage medium

Similar Documents

Publication Publication Date Title
CN208754331U (en) A kind of textile machine novel maintenance system based on Internet of Things and industrial cloud
CN109246223A (en) A kind of textile machine novel maintenance system and its implementation
US11470157B2 (en) Cloud gateway for industrial automation information and control systems
US10139811B2 (en) Smart device for industrial automation
CN107026894B (en) Apparatus and method for automatic notification through industrial asset delivery
US10135705B2 (en) Industrial internet of things data pipeline for a data lake
CN104954242B (en) Uniform data for migrating industrial data to cloud platform absorbs adapter
EP2660667B1 (en) Cloud gateway for industrial automation information and control systems
US9253054B2 (en) Remote industrial monitoring and analytics using a cloud infrastructure
EP2801934A1 (en) Remote assistance via a cloud platform for industrial automation
US20140047064A1 (en) Remote industrial monitoring using a cloud infrastructure
CN104950837A (en) Cloud manifest configuration management system
CN113112086B (en) Intelligent production system based on edge calculation and identification analysis
CN106774240B (en) service-oriented industrial production control and monitoring method and system
CN109100984A (en) The die forging machine intelligent operating system remotely monitored
CN109164720A (en) Injection molding machine group of planes remote monitoring system and method based on IIoT
CN106027351A (en) Embedded Web server Profibus fault diagnosis communication module
CN209170419U (en) One kind is based on the twinborn apparatus remote maintenance system of digitlization
CN106094775A (en) A kind of cutting production line long distance control system
CN114827140A (en) Real-time data centralized management and control system for wind tunnel site
CN109392192B (en) Method and system for device connection of SCADA system for fast communication
CN111125235A (en) Production control method
CN113110218B (en) Remote monitoring system for dust removing equipment based on Internet of things and implementation method thereof
CN105743695A (en) Monitoring method and system based on IEC 104 protocol
KR20190070428A (en) Industrial Process Equipment System Management Method using Cloud-based Intergrated Context-Aware Processing Engine

Legal Events

Date Code Title Description
GR01 Patent grant
GR01 Patent grant