CN208754331U - A kind of textile machine novel maintenance system based on Internet of Things and industrial cloud - Google Patents
A kind of textile machine novel maintenance system based on Internet of Things and industrial cloud Download PDFInfo
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- CN208754331U CN208754331U CN201821567248.6U CN201821567248U CN208754331U CN 208754331 U CN208754331 U CN 208754331U CN 201821567248 U CN201821567248 U CN 201821567248U CN 208754331 U CN208754331 U CN 208754331U
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- 239000004753 textile Substances 0.000 title claims abstract description 61
- 230000001953 sensory Effects 0.000 claims abstract description 16
- 230000005540 biological transmission Effects 0.000 claims abstract description 13
- 238000001514 detection method Methods 0.000 claims abstract description 12
- 238000004642 transportation engineering Methods 0.000 claims abstract description 12
- 238000004891 communication Methods 0.000 claims description 7
- 229920001276 Ammonium polyphosphate Polymers 0.000 claims description 6
- 238000005303 weighing Methods 0.000 claims description 4
- 238000006243 chemical reaction Methods 0.000 claims description 3
- 238000004458 analytical method Methods 0.000 abstract description 8
- 238000003745 diagnosis Methods 0.000 abstract description 3
- 238000004171 remote diagnosis Methods 0.000 abstract description 3
- 239000012141 concentrate Substances 0.000 abstract 1
- 238000004519 manufacturing process Methods 0.000 description 6
- 230000001965 increased Effects 0.000 description 4
- 238000009941 weaving Methods 0.000 description 3
- 230000000875 corresponding Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000003449 preventive Effects 0.000 description 2
- 238000009987 spinning Methods 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 238000004166 bioassay Methods 0.000 description 1
- 238000004364 calculation method Methods 0.000 description 1
- 238000007405 data analysis Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000001939 inductive effect Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000009114 investigational therapy Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 101710031899 moon Proteins 0.000 description 1
- 230000000284 resting Effects 0.000 description 1
Abstract
The utility model discloses a kind of textile machine novel maintenance system based on Internet of Things and industrial cloud, including textile machine Internet of Things sensory perceptual system, data transmission system, cloud platform system and use system, the textile machine Internet of Things sensory perceptual system includes textile machine equipment, PLC controller, the industry internet intelligent transportation terminal being connected with PLC controller, it is installed on the IP Camera of textile machine equipment, it is installed on the detection sensing device and live actuator of textile machine equipment, the real-time state monitoring service of textile machine equipment is realized by system, operating statistic Analysis Service, failure/unusual service condition alert service, equipment failure rate distributional analysis service, on-line fault diagnosis service, remote maintenance, real-time video monitoring service.The utility model realizes the remote diagnosis and maintenance to textile machine based on textile machine Internet of Things sensory perceptual system, industrial cloud platform, carries out the management of original scatteredization to concentrate synthesization orderly management, the lifecycle management of puopulsion equipment.
Description
Technical field
The utility model relates to a kind of remote maintenance technical fields, and in particular to a kind of spinning based on Internet of Things and industrial cloud
Loom tool novel maintenance system.
Background technique
For traditional textile machine device manufacturer, equipment can not understand equipment normal operation shape after selling in real time
State, client's service condition, the operation information of equipment, after sale maintenance information, production information, customer information, reseller information is usually
Be distributed in production, technology, sale, after sale, implement etc. not formed and be looked forward to facility information resource consolidation to together in each department
The information island in portion in the industry.
Textile machine equipment day and night operates, once disorderly closedown can bring economic loss to textile enterprise, usually to failure
Equipment carries out diagnosis and needs frame manufacturer that Maintenance Engineer is arranged to rush towards field assay investigation, this time-consuming effort of mode.And
And with the development of the times, the new problem that textile industry occurs is urgently to be resolved.Such as: recruitment is increasingly difficult to, and recruitment cost is increased sharply, people
Member's flowing is big；Textile enterprise increasingly pays close attention to cost, quality, recruitment and efficiency etc.；Textile industry areas such as South Asia, Africa eastwards
Domain transfer, causes the O&M cost of domestic main engine plants to be continuously increased.Meanwhile textile enterprise wishes to the operation for understanding equipment in real time
Situation and the condition of production, it is perfectly clear to situation is produced and used spending a holiday outside to accomplish, it would be desirable to more fast and effeciently
It solves the problems, such as equipment fault, is desirable to solve immediately, to reduce economic loss caused by shut-down.Client it is desirable to provide more
Added with the service support of power, stronger technical support is provided for improvement of manufacturing line etc..
Therefore realize textile machine equipment the quick error correction of failure and remote repairing, for textile manufacturing enterprise provide accurately,
Quickly, inexpensive monitoring of tools and long-distance Maintenance Service are that textile industry suffers from a problem that and development trend.
Utility model content
Technical problems based on background technology, the spinning based on Internet of Things and industrial cloud that the utility model proposes a kind of
Loom tool novel maintenance system, system are realized based on textile machine Internet of Things sensory perceptual system, industrial cloud platform to weaving loom
The remote diagnosis and maintenance of tool.By increasing all kinds of on-site tests and sensor device in equipment, so that equipment has depth
Perceptional function handles plant issue early warning or prediction scheme using expertise, realizes preventive maintenance；Utilize the big number of platform
According to analysis model, instruct client equipment service efficiency, quality, in terms of General Promotion, while providing difference for client
The device real-time monitoring intelligent terminal APP of Permission Levels is used, and carries out the management of original scatteredization that synthesization to be concentrated orderly to manage
Reason, the lifecycle management of puopulsion equipment.
The utility model technical scheme applied to solve the technical problem is: a kind of weaving based on Internet of Things and industrial cloud
Mechanical remote operational system, including textile machine Internet of Things sensory perceptual system, data transmission system, cloud platform system and utilization system
System, the textile machine Internet of Things sensory perceptual system includes textile machine equipment, PLC controller, the industry being connected with PLC controller
Internet intelligent transmission terminal, the IP Camera for being installed on textile machine equipment, the detection biography for being installed on textile machine equipment
Induction device and live actuator, are connected between the PLC controller and detection sensing device by data line, the data transmission
The live real time data that system acquires Internet of Things sensory perceptual system is transmitted to the cloud server of cloud platform system.
As a preference, the detection sensing device includes tension weighing sensor, temperature sensor, speed encoder
And/or device status information collector.
As a preference, the scene actuator is driving device and warning device in textile machine equipment.
As a preference, the IP Camera is the camera with ethernet communication function, industry internet intelligence
Data can be transmitted by way of Ethernet between transmission terminal and camera.
As a preference, the industry internet intelligent transportation terminal has Ethernet interface and serial communication interface, have both
Equipment router feature can carry out the conversion of communications protocol between PLC controller, support on the teleprogram of PLC controller
Downloading.
As a preference, the cloud platform system includes the Cloud Server for being equipped with cloud platform server software, takes
The cloud computer and networking component of cloud platform client software are carried.
It with system include pc client, WEB client side and intelligent terminal APP as a preference, described.
A kind of implementation method of textile machine novel maintenance system as described above,
First, textile machine Internet of Things sensory perceptual system is set up, installation has the function of depth perception in textile machine equipment
Detection sensor, including tension weighing sensor, temperature sensor, IP Camera, speed encoder and/or equipment state
Information acquisition device；
Second, the PLC controller in textile machine equipment is connected with the detection sensor by data line, PLC control
Device acquires device status information in real time, and carries out real-time calculation and analysis processing to acquisition data；
3rd, industry internet intelligent transportation terminal by way of Ethernet or serial communication interface with PLC controller phase
Connect and carry out real-time data exchange, industry internet intelligent transportation terminal will be spun by three kinds of cable, GPRS, 4G network modes
The real-time Data Transmission of loom tool Internet of Things sensory perceptual system acquisition is to cloud server；
4th, cloud server receives and parses the condition monitoring point real-time status number of weaving Internet of Things sensory perceptual system acquisition
It stored, handled according to and to data, when there is unit exception operating, then cloud server is by warning message in time with short message
Or wechat mode pushes to the intelligent terminal of relevant operation personnel, and operator is reminded to handle；
5th, textile enterprise user is subscribing to the realization fixed point push of relevant device warning message, user's O&M with system
Personnel carry out troubleshooting according to prediction scheme processing scheme；When fault type be not present in it is existing in system failure library, or
Corresponding prediction scheme processing scheme not can solve failure, then triggers system for fault alarm information and be sent to textile enterprise's related management
The intelligent terminal of personnel；
6th, textile enterprise's operation maintenance personnel opens device management platform by internet, by checking equipment real time execution
Data, all kinds of detection sensor real-time feedback informations, history monitor video check failure cause, are carried out later using system remote
Cheng Yunwei debugging；
7th, registering apparatus operating maintenance records in device management platform, and is marked according to fault type and idle hours
Note forms maintenance of equipment experience library；
8th, equipment operation condition is counted, report and graphical display are formed, the operation of monitoring point acquisition and recording equipment is set
Time, class's yield, total output；According to field demand, fortune Shi Tongji is carried out to individual equipment and same type all devices, is rested
Moon statistics is counted and rested, the operation of the equipment real time data, equipment of the acquisition of industry internet intelligent transportation terminal device is utilized
Statistics and statistics master data of resting, carry out failure rate distributional analysis and overall equipment efficiency.comprehensive efficiency of equipment to equipment when the fortune of record and equipment
Analysis and processing.
The data transfer mode of data transmission system is through industry internet intelligent transportation terminal with net in the utility model
Three kinds of line, GPRS, 4G network modes are realized.
The utility model cloud platform incorporates calculating, storage, network three zones, to textile machine Internet of Things sensory perceptual system
The Various types of data of transmission acquisition establishes data collection cluster, data processing storage cluster and to establish equipment management accordingly flat
Platform.Device management platform supports historgraphic data recording, the monitoring point data of acquisition and record registration, and the number of support list curve
It is statisticallyd analyze according to showing with common.Cloud platform has cloud corresponding with equipment to access key the access of equipment, is used for
Prevent the access of anonymous device.
The utility model with system provide the service of textile machine equipment real-time state monitoring, operating statistic Analysis Service,
Failure/unusual service condition alert service, equipment failure rate distributional analysis service, on-line fault diagnosis service, remote maintenance, in real time view
Frequency monitoring service.
The utility model pc client, WEB client side, intelligent terminal APP realize classification rights management function, to different etc.
Grade user carries out hierarchical control.
The utility model, which needs to update PLC program for failure, to be excluded, and the PLC journey of device management platform can be passed through
Sequence remote download function downloads to updated PLC program in the PLC of field device, to debug, resumes production.
The beneficial effects of the utility model are: a kind of textile machine novel maintenance system based on Internet of Things and industrial cloud is real
Now to the remote diagnosis and maintenance of textile machine equipment, equipment O&M cost is reduced, is provided more efficiently for textile enterprise
Service reduces client's loss, promotes corporate image；By increasing all kinds of on-site tests and sensor device in equipment, so that
Equipment has the function of depth perception, is handled using expertise plant issue early warning or prediction scheme, realizes preventive maintenance；Benefit
With the big data analysis model of platform, instruct client equipment service efficiency, quality, in terms of General Promotion, be simultaneously
The device real-time monitoring intelligent terminal APP that client provides different rights grade is used, and the management of original scatteredization is concentrated
Synthesization orderly management advances the lifecycle management of equipment.
Detailed description of the invention
Fig. 1 is the system structure diagram of the utility model embodiment textile machine novel maintenance system.
Specific embodiment
The utility model is described further with reference to the accompanying drawing.
A kind of textile machine novel maintenance system based on Internet of Things and industrial cloud, including textile machine Internet of Things perception system
System, data transmission system, cloud platform system and use system, the textile machine Internet of Things sensory perceptual system includes that textile machine is set
Standby, PLC controller, the industry internet intelligent transportation terminal being connected with PLC controller, the network for being installed on textile machine equipment
Camera, the detection sensing device for being installed on textile machine equipment and live actuator, the PLC controller and detection sensing dress
It is connected between setting by data line, the live real time data that the data transmission system acquires Internet of Things sensory perceptual system is transmitted to
The cloud server of cloud platform system.
The detection sensing device includes tension weighing sensor, temperature sensor, speed encoder and/or equipment state
Information acquisition device.
The scene actuator is driving device and warning device in textile machine equipment.
The IP Camera be the camera with ethernet communication function, industry internet intelligent transportation terminal with take the photograph
As data are transmitted between head by way of Ethernet.
The industry internet intelligent transportation terminal has Ethernet interface and serial communication interface, has both equipment router function
Can, the conversion of communications protocol can be carried out between PLC controller, support to download on the teleprogram of PLC controller.
The cloud platform system includes the Cloud Server for being equipped with cloud platform server software, is equipped with cloud platform client
Hold the cloud computer and networking component of software.The cloud platform is lease in the publicly-owned cloud platform of Ali's cloud.
Described with system includes pc client, WEB client side and intelligent terminal APP.
Claims (7)
1. a kind of textile machine novel maintenance system based on Internet of Things and industrial cloud, it is characterised in that: including textile machine object
Sensory perceptual system, data transmission system, the cloud platform system of networking and system is used, the textile machine Internet of Things sensory perceptual system includes
Textile machine equipment, the industry internet intelligent transportation terminal being connected with PLC controller, is installed on textile machine at PLC controller
The IP Camera of equipment, the detection sensing device for being installed on textile machine equipment and live actuator, the PLC controller with
It detects and is connected between sensing device by data line, the scene that the data transmission system acquires Internet of Things sensory perceptual system is in real time
Cloud server of the data transmission to cloud platform system.
2. the textile machine novel maintenance system based on Internet of Things and industrial cloud as described in claim 1, it is characterised in that: institute
Stating detection sensing device includes tension weighing sensor, temperature sensor, speed encoder and/or device status information acquisition
Device.
3. the textile machine novel maintenance system based on Internet of Things and industrial cloud as described in claim 1, it is characterised in that: institute
Stating live actuator is the driving device and warning device in textile machine equipment.
4. the textile machine novel maintenance system based on Internet of Things and industrial cloud as described in claim 1, it is characterised in that: institute
Stating IP Camera is the camera with ethernet communication function, is led between industry internet intelligent transportation terminal and camera
The mode for crossing Ethernet transmits data.
5. the textile machine novel maintenance system based on Internet of Things and industrial cloud as claimed in claim 4, it is characterised in that: institute
It states industry internet intelligent transportation terminal and has Ethernet interface and serial communication interface, have both equipment router feature, can be controlled with PLC
The conversion that communications protocol is carried out between device processed, supports to download on the teleprogram of PLC controller.
6. the textile machine novel maintenance system based on Internet of Things and industrial cloud as described in claim 1, it is characterised in that:
The cloud platform system includes the Cloud Server for being equipped with cloud platform server software, is equipped with cloud platform client software
Cloud computer and networking component.
7. the textile machine novel maintenance system based on Internet of Things and industrial cloud as described in claim 1, it is characterised in that: institute
Stating with system includes pc client, WEB client side and intelligent terminal APP.
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| CN201821567248.6U CN208754331U (en) | 2018-09-25 | 2018-09-25 | A kind of textile machine novel maintenance system based on Internet of Things and industrial cloud |
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| CN201821567248.6U CN208754331U (en) | 2018-09-25 | 2018-09-25 | A kind of textile machine novel maintenance system based on Internet of Things and industrial cloud |
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Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110129966A (en) * | 2019-05-09 | 2019-08-16 | 广州致景信息科技有限公司 | Loom working status indication method and loom working condition acquisition device |
| CN110184727A (en) * | 2019-05-09 | 2019-08-30 | 广州致景信息科技有限公司 | Loom monitoring system |
| CN110597191A (en) * | 2019-07-29 | 2019-12-20 | 重庆大云端科技有限公司 | Industrial control cloud service system |
| CN111025944A (en) * | 2019-12-20 | 2020-04-17 | 新奥数能科技有限公司 | State information acquisition method and device, readable medium and electronic equipment |
| CN111364154A (en) * | 2020-04-28 | 2020-07-03 | 江苏科瑞德智控自动化科技有限公司 | Reconfigurable loom control system and method |
| CN112153111A (en) * | 2020-08-17 | 2020-12-29 | 安徽科技学院 | Remote operation and maintenance system of straw bundling machine based on Internet of things |
| CN112213999A (en) * | 2020-10-12 | 2021-01-12 | 南京玻璃纤维研究设计院有限公司 | Distributed monitoring system and monitoring method |
| CN113934187A (en) * | 2021-10-14 | 2022-01-14 | 鹰潭毅鹏智能科技有限公司 | Remote control system, method and device for annealing tinning machine and storage medium |
| CN113930608A (en) * | 2021-10-14 | 2022-01-14 | 鹰潭毅鹏智能科技有限公司 | Centralized management and control system, method and device for annealing tinning machine and storage medium |
-
2018
- 2018-09-25 CN CN201821567248.6U patent/CN208754331U/en active Active
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110129966A (en) * | 2019-05-09 | 2019-08-16 | 广州致景信息科技有限公司 | Loom working status indication method and loom working condition acquisition device |
| CN110184727A (en) * | 2019-05-09 | 2019-08-30 | 广州致景信息科技有限公司 | Loom monitoring system |
| CN110597191A (en) * | 2019-07-29 | 2019-12-20 | 重庆大云端科技有限公司 | Industrial control cloud service system |
| CN111025944A (en) * | 2019-12-20 | 2020-04-17 | 新奥数能科技有限公司 | State information acquisition method and device, readable medium and electronic equipment |
| CN111364154A (en) * | 2020-04-28 | 2020-07-03 | 江苏科瑞德智控自动化科技有限公司 | Reconfigurable loom control system and method |
| CN112153111A (en) * | 2020-08-17 | 2020-12-29 | 安徽科技学院 | Remote operation and maintenance system of straw bundling machine based on Internet of things |
| CN112213999A (en) * | 2020-10-12 | 2021-01-12 | 南京玻璃纤维研究设计院有限公司 | Distributed monitoring system and monitoring method |
| CN112213999B (en) * | 2020-10-12 | 2022-05-24 | 南京玻璃纤维研究设计院有限公司 | Distributed monitoring system and monitoring method |
| CN113934187A (en) * | 2021-10-14 | 2022-01-14 | 鹰潭毅鹏智能科技有限公司 | Remote control system, method and device for annealing tinning machine and storage medium |
| CN113930608A (en) * | 2021-10-14 | 2022-01-14 | 鹰潭毅鹏智能科技有限公司 | Centralized management and control system, method and device for annealing tinning machine and storage medium |
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