CN108998867A - A kind of Quality Pure Cotton Yarn Production production method joined using thickness - Google Patents

Abstract

The invention discloses a kind of Quality Pure Cotton Yarn Production production methods joined using thickness, pass through reasonable election of raw cotton, by using automatic doffing roving frame, totally digitilized compact spinning automatic doffing spinning frame, and it is thick, finespun yarn automatic conveying system, realize the thickness in Quality Pure Cotton Yarn Production production process, the seamless connection of spinning process, to realize thickness continuous production, production labor is greatly decreased, it is reduced during rove cylinder transports etc. between operational sequence simultaneously because of touch, friction, collision etc. causes yarn defect to resultant yarn, the influence of filoplume, reduce recruitment, improve working efficiency.

Description

A kind of Quality Pure Cotton Yarn Production production method joined using thickness

Technical field

The present invention relates to spinninging technical field, more particularly to a kind of Quality Pure Cotton Yarn Production producer joined using thickness Method.

Background technique

Currently, recruitment valuableness and shortage have become the sternness that textile industry faces other than policy, environment and cost impact Reality.Due to serious recruitment shortage problem, textile enterprise's selection pause production of some regions or part stop production, and seriously affect The development of textile industry.The novel automatics such as the Blowing carding, the automatic creeling device of drawing frame that are widely used in the industry are set Standby, the especially popularization of high speed large package equipment greatly reduces fore-spinning labor.Currently, most of recruitment is still Thick, thin, three kinds of processes of doff are concentrated on, taking yarn, inserting that yarn, fortune yarn labor intensity be big, simple repeated work after doffing Work is more, labour personnel is fast.Therefore, the automation of above-mentioned work and continuous service require the research of spinning intellectual technology more next It is more urgent.

Rove can be delivered directly on spindle by intelligent thickness connection by delivery track, rove end and spare rove Connection, completes the replacement of yarn.After yarn replacement, entire row blank pipe is extracted automatically automatically, it can in the whole process certainly The dynamic spare rove of configuration.Whole process can realize that automatic doffing, plug hole pipe, repiece, completion full spool exchange with blank pipe, handle yarn Line tail portion etc. does not need manual intervention worker and is only responsible for touring connector and replacement strip, it is possible to reduce 70% or more work is negative Lotus, working efficiency and production efficiency have all obtained large increase, and spinner sees that number of units can be double.Currently, external thickness connection and Thin network connection has been widely applied, but valuable product, is 3 times or more of domestic assembled thickness connection price, and implement skill to China Art block and corner on the market；The country has made brilliant achievements after decades of development, but compares with international sophisticated equipment, intelligence, Serialization level, the stability of online quality monitoring and equipment, reliability etc. still have larger gap.

Summary of the invention

The purpose of the present invention provides a kind of Quality Pure Cotton Yarn Production production method joined using thickness, realizes in Quality Pure Cotton Yarn Production production process Thickness, spinning process seamless connection, production labor is greatly decreased, while reducing rove cylinder and transport between operational sequence and waiting In journey because of touch, friction, collision etc. to resultant yarn caused by yarn defect, filoplume influence, reduce recruitment, improve working efficiency.

In order to achieve the above object, the present invention relates to a kind of Quality Pure Cotton Yarn Production production methods joined using thickness, by natural cotton Using thickness, equipment is pure spins for intelligent thickness connection in combination through rove and spinning process for fibrous raw material, wherein fly frame and spun yarn Machine all has automatic doffing function, and rove full spool of the natural cotton fiber after Roving Frames are processed to obtain pure cotton rove is fallen automatically Yarn, and after be transferred on spun yarn frame through thickness connection transportation system, and after spun yarn after spinning process is processed to obtain pure cotton spun yarn Full spool automatic doffing, then through manual handling to winding procedure, finally processing obtains cylinder yarn；Wherein distribute cotton the production including 14.3% Ground is mic value 4.5, maturity coefficient 1.74, the top half length 36.1mm, short fiber content 10.24%, line density of Yongxing 1.34dtex, 3.3% cotton fiber of percentage of impurity, 14.3% place of production be the mic value 4.5 of Yongxing, maturity coefficient 1.62, on Half part length 36.4mm, short fiber content 10.26%, line density 1.34dtex, 2.9% cotton fiber of percentage of impurity, 14.3% place of production For the mic value 4.4 of Yongxing, maturity coefficient 1.63, top half length 37.2mm, short fiber content 10.84%, line density 1.25dtex, 4.1% cotton fiber of percentage of impurity, 14.3% place of production be the mic value 4.5 of honeysuckle flower, maturity coefficient 1.73, on Half part length 36.6mm, short fiber content 9.89%, line density 1.33dtex, 2.5% cotton fiber of percentage of impurity, 14.3% place of production is Mic value 4.4, maturity coefficient 1.69, the top half length 37.4mm, short fiber content 10.35%, line density of Xinjiang magnificence 1.54dtex, 3.1% cotton fiber of percentage of impurity, 14.3% place of production be the mic value 4.5 of honeysuckle flower, maturity coefficient 1.73, on Half part length 36.6mm, short fiber content 10.32%, line density 1.35dtex, 3.3% cotton fiber of percentage of impurity, 14.2% place of production For the mic value 4.4 of Xinjiang magnificence, maturity coefficient 1.73, top half length 36.3mm, short fiber content 9.78%, line density 1.53dtex, 4.6% cotton fiber of percentage of impurity；Specifically successively use following production equipment: the reciprocal griping cotton machine → TF27 of JWF1012 type Type bridge type magnet → FA103A type twin shaft stream opener → FA028-160 type multi-mixer+FA109-160 type three-roll scutching cotton The different fine sorting machine → JWF1054 type of machine → JWF0016C type is visited except micronic dust machine → 119A type Mars removes device → hopper → JWF1211 Type carding machine → JWF1310 type drawing frame → JWF1383 draw frame and lap machine combined → vertical up to the automatic change of lap combing machine of E86 → JWF1312B type autoleveller draw frame → THC2015 type automatically doffs fly frame → thickness connection transportation system → TH598J type Four roller suction type compact spinning automatic doffing spinning frames → SMARO-E type automatic winder.Wherein FA103A type twin shaft stream opener Attached FA051A type condenser+TF2407A condenser attachment device in machine.THC2015 type automatically doffs fly frame using external Free-standing doffer, doffer include three doffing system, exchange system and spinning unit mutually independent systems, and three System is non-interference, and independence is strong, and maintenance, maintenance doffing system do not influence the normal operation of spinning unit, to reduce Down time, improve production efficiency, it can be achieved that from repiece, the full-automatic process flow spinned, doff, change yarn, process of doffing Simply, stability is good, high reliablity；Using double freedom down rail mechanism, down rail is respectively in vertical lift and horizontal direction Upper movement executes spinning and movement of doffing respectively, by the super drop of down rail when doffing, completes down rail from lift bracket to removal The exchange of hand is held in the palm, whole transverse translation is carried out, meets automatic doffing roving frame and doffs with intubation etc. to down rail special operation Demand；Warp doffing machine structure is turned round using steel band, motor drives ring steel belt to rotate, makes to be fixed on steel band by driving wheel Lift spindle is rotated, and achievees the purpose that revolution, realizes that take full yarn, blow-down pipe to act is automatically brought into operation, and then complete automatic doffing Circulation；Using the empty full packages exchange mechanism of pneumatic control machinery device, realize that full yarn is exchanged with the automatic of blank pipe, single ingot is empty The exchange of Guan Yuman yarn can be completed in 20s, and 120 ingot of entire row changes the yarn time less than 40min；Using the automatic repiece control of autonomous Design Processing procedure sequence realizes the interfaceization operation of technological parameter, can be according to different Spinning Varieties, and the set difference in touch screen Repiece coefficient, so that in automatic repiece, transient rise bobbin revolving speed, and then guarantee the different automatic repiece successes of Spinning Varieties Rate.Four roller suction type compact spinning automatic doffing spinning frame of TH598J type uses electronics drafting system, complete machine drawing-off subtotalled Use 7 servo motors and 8 planetary reduction box, wherein the front roller in left and right ride face the tailstock by two servo motors with Two planetary reduction box transmissions, middle roller is in headstock, the tailstock altogether by four servo motors and four planetary reduction box transmissions, rear sieve The tailstock is pulled in be driven by a servo motor and two planetary reduction box, by changing motor speed, i.e., changeable drafting multiple, It is suitable for the yarn spinning of different cultivars；Using positive type electronic lifting mechanism, electronic lifting mechanism includes servo motor, planet Reduction gearbox, multiple groups lifting tooth roller box, multiple-threaded screw realize the lifting of ring rail using multiple-threaded screw formula positive elevating mechanism generation Suspender belt elevating mechanism is led for original, to ensure that ring rail and thread board lifting are steady, spool molding is good, and adapts to network Cylinder machine is normally unwound in 1500r/min；It is multiple by the way that each single ingot and subregion are arranged using digitlization single ingot monitoring system The indicator light of different colours, and reflect the real-time status of each single ingot using different flashing modes, the headstock of every spinning frame and The display screen of the also settable special display broken end quantity in the significant position in workshop, the multiple parameters such as ingot number that break end after doffing, it is convenient Administrative staff grasp the working order of each spindle in workshop in real time, thus realize to the production of each single ingot of spinning frame and quality into Row on-line monitoring comprehensively predominantly detects parameter and includes: yield, efficiency, end breakage rate, the connector time, falls behind spindle and skidding spindle, The Draft Effect of every spinning frame is measured in real time simultaneously, while each board being connected, to obtain each shift The information such as raw quality, and then realize real-time management of the production management personnel to each board；Using integrated control and Internet of Things The manufacturing monitoring system of technology is based on industrial touch screen computers, programmable control using field bus technique and ethernet technology The hardware and softwares platforms such as device processed, frequency converter, industrial configuration software, establish Spinning process monitoring system, to realize to Spinning process The functions such as real-time monitoring, data collection and analysis and report generation, production needed for ensure that resource planning management system ERP Accuracy, the timeliness of on-site data gathering, it can be achieved that enterprise internal management information and field control information it is integrated；Using whole The design of machine modular combination, the full machine of spinning frame divide headstock, the tailstock, the big module in middle section three composition, middle root module whole phase therein It together, is the every module of 48 ingots, each section level meter levelling connection when installation, after spinning frame modularized design, spun yarn 6 people of captain's vehicle only need can be completed for 3-4 days, and efficiency of installing software improves 50%, meanwhile, connection between machine by positioning pin Lai Guarantee that assembly precision, assembly precision can be improved 5%, greatly save the set-up time, improve working efficiency, reduces installation cost, Separate unit spinning frame can save 8000 yuan；Passed through using negative pressure structure optimization design using hydrodynamics and aerodynamic principle Negative pressure, which is redistributed, to be realized to air channel structure optimization design, reaches the requirement of energy-saving and environmental protection.Thickness joins the conveying in transportation system System uses the intelligence system synthesized by controller and micromotor, and rove full packages is passed through conveying after fly frame automatic doffing When track is run on spinning frame, full spool is moved to the position for needing to change yarn by intelligence system by spinning frame by transmission track It sets, hand-held remote control system enables each spool accurately to rest on the position for needing to change yarn, keeps rove full packages accurate It is inerrably transported on every spinning spindle, whole process mainly passes through photoelectric sensing and wireless remote control means, entirely changes yarn system System carries out automatically controlling, so that rove conveying fixed point accuracy rate is more than 99%, to reach reduction manually, improves working efficiency Purpose；Using rove variety ecotype technology, the conveying of rove and blank pipe conveying are realized by carrier chain, and are conveyed at each Electronic tag is all installed, electronic tag assigns different ID, as the unique identification of each carrier chain, in fly frame on chain It changes at the entrance of yarn manipulator, the entrance in intelligent yarn library, every spinning frame and is respectively mounted card reader, entire thickness is contacted and is united Full yarn and blank pipe carry out identification and information search, use RFID advanced technology, it is total in conjunction with computer communication technology and scene Line traffic control technology is realized using RFID, sensor network as core to the real-time tracking of each of transmission process part and remote Range monitoring, the demand of Automatic Optimal rove；It is most short to realize the full resting period of yarn first in first out, rove in yarn library in yarn library； It realizes yarn variety automatic identification, automatically confirm that, automation, serialization and the Digital Control of rove spinning and conveying are full The foot demand of cotton mill small mount, multi items, it can be ensured that the correctness of yarn variety, rove conveying fixed point accuracy rate are reachable 99% or more；Using the clear tail yarn feeding device of single ingot Dan Qing, device is mounted on the thickness of connection automatic doffing roving frame and spinning frame Join in track, qualified empty spool is transported in yarn library, in the running residual yarn in spool surface of track to automatic by processing in time The fly frame that doffs carries out thickness connection exchange at any time.The device can be according to fly frame institute for spindle quantity, 1 to 12 ingot any combination, Every two fly frames are equipped with a 8 ingot tail yarn removing machines, under the premise of not damaging yarn fibers, it can be achieved that the complete of tail yarn Shredding and recycling, to reduce production cost and labor intensity of workers, so that workshop is to few recruitment or unmanned development.

Specifically use following production technology:

Opening and cleaning step: the technological principle of " reasonable cotton, more packets are taken, diligent grab grabs less, reinforces mixing " is used, in technique In the design of parameter, to guarantee yarn quality, abundant shredding, removal of impurities need to be carried out to raw cotton, improve the mixing uniformity of raw material And cotton coil evenness, the wherein technological parameter of the reciprocal griping cotton machine of JWF1012 type are as follows: grab cotton hired roughneck's revolving speed 1000r/min, grab cotton and beat Hand dropping distance 1.5mm, hired roughneck stretch out rib distance 3mm, reciprocal carriage walking speed 16m/min, cotton output port static pressure 970Pa； The technological parameter of FA103A type twin shaft stream opener are as follows: the first Beater Speed 412r/min, the second Beater Speed 424r/min, into Static pressure 180Pa at cotton mouthful, static pressure 400Pa at cotton output port, static pressure 600Pa at impurity discharging port；The work of FA028-160 type multi-mixer Skill parameter are as follows: change storehouse pressure 200Pa, cotton-slitting beater revolving speed 570r/min, cotton transport blower fan revolving speed 1800r/min, at return air nozzle Static pressure 20Pa；The technological parameter of FA109-160 type three-roll scutcher are as follows: hired roughneck's revolving speed 1420r/min, small vehicle speed 17m/ Min, crawl depth 2.2mm；The technological parameter of hopper are as follows: feed roll motor revolving speed 400r/min, shredding hired roughneck's revolving speed 784r/min；

Carding step: the principle of " small quantitative, middle gauge, low velocity, few noil, small tension receiving coil ", as far as possible the guarantee carded sliver are abided by Weight unevenness, short fiber content, cotton junction number drop to relatively low level；The technological parameter of JWF1211 type carding machine are as follows: the carded sliver is dry Quantitative 25.74g/5m, cotton net drafting multiple 1.3, feed plate and licker-in gauge 0.23mm, licker-in and cylinder gauge 0.25mm, tin Woods and Flat Gauge are respectively 0.3mm, 0.25mm, 0.2mm, 0.2mm, 0.2mm, cylinder and doffer's gauge 0.15mm, shaping speed Spend 88.27m/min, cover plate speed 260.08mm/min, licker-in revolving speed 996r/min, cylinder revolving speed 474r/min, doffing speed 26r/min；

Pre-drawing process: JWF1310 type drawing frame, specific process parameter are as follows: Dry Weight per Unit 26.6g/5m, number of doubling 6 are used It is root, mechanical 6.069 times of total draft, 5.948 times of practical total draft, 4.895 times of front draft multiple, 1.805 times of first break draft multiple, preceding Drafting tension 1.012N, first break draft tension 1.042N, sliver exporting speed 840m/min, ratch are respectively 45mm, 48mm, sieve It is 35mm, rubber roller pressurization respectively 120N, 300N, 320N, 300N, horn mouth diameter 2.8mm that diameter, which is straightened,；

Item simultaneously rolls up process: using JWF1383 draw frame and lap machine combined, specific process parameter are as follows: silver lap Dry Weight per Unit 68.81g/m, Number of doubling 20, mechanical 1.508 times of total draft, 1.4778 times of practical total draft, 1.314 times of primary area drawing-off, 1.074 times of preliminary draft, Coiled roller revolving speed 177.6r/min, coiled roller linear velocity 390.54m/min, roller gauge 48mm, coiled speed 75m/ Min, 1.396 times of tension draft of feeding；

Combing process: the automatic change of lap combing machine of E86, specific process parameter are as follows: number of doubling 8, strip are quantitative are reached using vertical 21.02g/5m, cylinder revolving speed 380r/min, secondary, linters rate 18%, roller gauge 6mm, detaching distance to cotton revolving speed 250mm/ pincers 10mm, coiled roller~feed roll motor gauge 0.9614mm, feed roll motor~detaching roller gauge 6.3420mm, detaching roller~ Table top pressure roller gauge 0.9976mm, table top pressure roller~the 5th roller gauge 1.0148mm, circle article pressure roller~front roller gauge 1.057mm, circle bar cylinder~upper circle pressure roller gauge 1.011mm；

Mixing in doubling step: JWF1312B type autoleveller draw frame, specific process parameter are used are as follows: Dry Weight per Unit 19.12g/5m, Number of doubling 8, mechanical 9.06 times of total draft, 8.87 times of practical total draft, 8.118 times of front draft multiple, first break draft multiple 1.5 Times, front draft tension 1.038N, first break draft tension 1.022N, sliver exporting speed 840m/min, ratch be respectively 46mm, 52mm, rubber roller pressurization be respectively 140N, 400N, 400N, 400N, horn mouth diameter 3.4mm, pressure bar adjust ring diameter 13mm, Sliver exporting speed 300m/min；

Roving Frames: process of roving is designed to improve roving yarn quality as the main purpose, is reached and is extended stable, weight differential Small, the dry uniform, close structure of item, the good purpose of forming, fly frame use the technological principle of " light quantitative, pressurization again "；Using THC2015 type automatically doffs fly frame, specific process parameter are as follows: rove Dry Weight per Unit 3.47g/10m, mechanical total draft 11.04 Again, 10.93 times of practical total draft, 4.37 twirls of calculational twist/10cm, ratch are respectively 38mm, 48mm, 55mm, preceding sieve Draw revolving speed 292.67r/min, spindle revolving speed 840r/min, proparea condensers bore 10mm, nip gauge 5.5mm, twist factor 85.16；

Spinning process: four roller suction type compact spinning automatic doffing spinning frame of TH598J type, specific process parameter are used are as follows: Spun yarn Dry Weight per Unit 5.37g/10m, 66 times of mechanical commutation draft, 64.68 times of resultant draft, back area draft 1.14 times of orientation Z, twists 169.98 twirls/10cm, twist factor 400, roller gauge are respectively 41.5mm, 75mm, condensers bore 1.8mm, wire loop model 13/0, rings model MX KSA2, diameter of ring 36mm, front roller revolving speed 1485r/min, spindle revolving speed 20000r/min, cushion rubber Jaw 2.5mm.

The present invention is fallen by reasonable election of raw cotton by using automatic doffing roving frame, totally digitilized compact spinning automatically Yarn spinning frame and thick, finespun yarn automatic conveying system realize thickness in Quality Pure Cotton Yarn Production production process, spinning process Production labor is greatly decreased to realize thickness continuous production in seamless connection, while reducing rove cylinder between operational sequence Transport etc. during because touch, friction, collision etc. to resultant yarn caused by yarn defect, filoplume influence, reduce recruitment, improve work effect Rate.

Specific embodiment

With 100^SFor the production of combed cotton yarn, successively through opening and cleaning step, carding step, pre-drawing after raw cotton is distributed cotton Process, item are simultaneously rolled up the manufacturing procedure of process, combing process, mixing in doubling step, Roving Frames, spinning process and winding procedure and are processed To cylinder yarn, the manufacturing procedure successively uses following production equipment: the reciprocal griping cotton machine of JWF1012 type → TF27 type bridge type magnet → FA103A type twin shaft stream opener → FA028-160 type multi-mixer+FA109-160 type three-roll scutcher → The different fine sorting machine → JWF1054 type of JWF0016C type is visited except micronic dust machine → 119A type Mars except device → hopper → JWF1211 type comb Cotton machine → JWF1310 type drawing frame → JWF1383 draw frame and lap machine combined → vertical up to the automatic change of lap combing machine → JWF1312B type of E86 Autoleveller draw frame → THC2015 type automatically doffs fly frame → thickness connection four roller negative pressure of transportation system → TH598J type Formula compact spinning automatic doffing spinning frame → SMARO-E type automatic winder.Specific embodiment and parameter are as follows:

(1) distribute cotton

Table 1 is distributed cotton table

(2) opening picking

2 griping cotton machine technique of table

3 twin shaft stream opener technique of table

4 multi-mixer technique of table

5 scutcher technique of table

6 hopper of table

(3) cotton carding

7 carding process of table designs table

(4) in advance simultaneously

8 carding process of table designs table

(5) it item and rolls up

9 sliver of table simultaneously rolls up procedure technology design table

(6) combing

10 combing process technological design table of table

(7) drafting

12 mixing in doubling step technological design table of table

(8) rove

13 Roving Frames technological design table of table

(9) spun yarn

14 spinning process table of table

The quality test of yarn produced is as follows:

15 yarn property of table

Claims (14)

1. a kind of Quality Pure Cotton Yarn Production production method joined using thickness, it is characterised in that: by raw cotton successively through opening and cleaning step, cotton carding work Sequence, pre-drawing process, item and the processing for rolling up process, combing process, mixing in doubling step, Roving Frames, spinning process and winding procedure Process processes to obtain cylinder yarn, and natural cotton fiber raw material is thick using the united intelligence of thickness through the rove and spinning process after distributing cotton Equipment is pure spins for thin connection, and wherein the fly frame of Roving Frames and the spinning frame of spinning process all have automatic doffing function Can, rove full spool automatic doffing of the natural cotton fiber after Roving Frames are processed to obtain pure cotton rove, and after join through thickness it is defeated Send system to be transferred on spun yarn frame, and after spun yarn full spool automatic doffing after spinning process is processed to obtain pure cotton spun yarn, warp Manual handling is to winding procedure, and finally processing obtains cylinder yarn.

2. a kind of Quality Pure Cotton Yarn Production production method joined using thickness according to claim 1, it is characterised in that: the processing Process successively uses following production equipment: the reciprocal griping cotton machine of JWF1012 type → TF27 type bridge type magnet → FA103A type twin shaft stream The different fine sorting machine of opener → FA028-160 type multi-mixer+FA109-160 type three-roll scutcher → JWF0016C type → JWF1054 type except micronic dust machine → 119A type Mars visit except device → hopper → JWF1211 type carding machine → JWF1310 type drawing frame → JWF1383 draw frame and lap machine combined → vertical up to the automatic change of lap combing machine of E86 → JWF1312B type autoleveller draw frame → THC2015 Type automatically doffs fly frame → thickness connection four roller suction type compact spinning automatic doffing spinning frame of transportation system → TH598J type → SMARO-E type automatic winder.

3. a kind of Quality Pure Cotton Yarn Production production method joined using thickness according to claim 1, it is characterised in that: described distributes cotton The place of production including 14.3% is mic value 4.5, maturity coefficient 1.74, the top half length 36.1mm, short fiber content of Yongxing 10.24%, line density 1.34dtex, 3.3% cotton fiber of percentage of impurity, 14.3% place of production are the mic value 4.5 of Yongxing, maturity Coefficient 1.62, top half length 36.4mm, short fiber content 10.26%, line density 1.34dtex, 2.9% cotton fiber of percentage of impurity, 14.3% place of production is mic value 4.4, maturity coefficient 1.63, the top half length 37.2mm, short fiber content of Yongxing 10.84%, line density 1.25dtex, 4.1% cotton fiber of percentage of impurity, 14.3% place of production are the mic value 4.5 of honeysuckle flower, maturity Coefficient 1.73, top half length 36.6mm, short fiber content 9.89%, line density 1.33dtex, 2.5% cotton fiber of percentage of impurity, 14.3% The place of production be the mic value 4.4 of Xinjiang magnificence, maturity coefficient 1.69, top half length 37.4mm, short fiber content 10.35%, Line density 1.54dtex, 3.1% cotton fiber of percentage of impurity, 14.3% place of production are mic value 4.5, the maturity coefficient of honeysuckle flower 1.73, top half length 36.6mm, short fiber content 10.32%, line density 1.35dtex, 3.3% cotton fiber of percentage of impurity, 14.2% The place of production is mic value 4.4, maturity coefficient 1.73, the top half length 36.3mm, short fiber content 9.78%, line of Xinjiang magnificence Density 1.53dtex, 4.6% cotton fiber of percentage of impurity.

4. a kind of Quality Pure Cotton Yarn Production production method joined using thickness according to claim 1 or 2, it is characterised in that: described to open Scutching cotton process successively uses following production equipment: the reciprocal griping cotton machine of JWF1012 type → TF27 type bridge type magnet → FA103A type is double The different fine sorting of axis stream opener → FA028-160 type multi-mixer+FA109-160 type three-roll scutcher → JWF0016C type Machine → JWF1054 type is visited except micronic dust machine → 119A type Mars and removes device → hopper, wherein the technique ginseng of the reciprocal griping cotton machine of JWF1012 type Number are as follows: grab cotton hired roughneck's revolving speed 1000r/min, grab cotton hired roughneck's dropping distance 1.5mm, hired roughneck's stretching rib distance 3mm, reciprocal trolley Speed of travel 16m/min, cotton output port static pressure 970Pa；The technological parameter of FA103A type twin shaft stream opener are as follows: the first Beater Speed It is 412r/min, the second Beater Speed 424r/min, static pressure 180Pa at mouth-piece, static pressure 400Pa at cotton output port, quiet at impurity discharging port Press 600Pa；The technological parameter of FA028-160 type multi-mixer are as follows: change storehouse pressure 200Pa, cotton-slitting beater revolving speed 570r/min, Static pressure 20Pa at cotton transport blower fan revolving speed 1800r/min, return air nozzle；The technological parameter of FA109-160 type three-roll scutcher are as follows: Hired roughneck's revolving speed 1420r/min, small vehicle speed 17m/min, crawl depth 2.2mm；The technological parameter of hopper are as follows: feed roll motor revolving speed 400r/min, shredding hired roughneck's revolving speed 784r/min.

5. a kind of Quality Pure Cotton Yarn Production production method joined using thickness according to claim 1 or 2, it is characterised in that: the comb Cotton process uses JWF1211 type carding machine, technological parameter are as follows: carded sliver Dry Weight per Unit 25.74g/5m, cotton net drafting multiple 1.3, give Cotton plate and licker-in gauge 0.23mm, licker-in and cylinder gauge 0.25mm, cylinder and Flat Gauge be respectively 0.3mm, 0.25mm, 0.2mm, 0.2mm, 0.2mm, cylinder and doffer's gauge 0.15mm, sliver exporting speed 88.27m/min, cover plate speed 260.08mm/ Min, licker-in revolving speed 996r/min, cylinder revolving speed 474r/min, doffing speed 26r/min.

6. a kind of Quality Pure Cotton Yarn Production production method joined using thickness according to claim 1 or 2, it is characterised in that: described pre- Mixing in doubling step uses JWF1310 type drawing frame, specific process parameter are as follows: Dry Weight per Unit 26.6g/5m, number of doubling 6, machinery are always led Stretch 6.069 times, 5.948 times of practical total draft, 4.895 times of front draft multiple, 1.805 times of first break draft multiple, front draft tension 1.012N, first break draft tension 1.042N, sliver exporting speed 840m/min, ratch are respectively that 45mm, 48mm, roller diameter are equal It is respectively 120N, 300N, 320N, 300N, horn mouth diameter 2.8mm for 35mm, rubber roller pressurization.

7. a kind of Quality Pure Cotton Yarn Production production method joined using thickness according to claim 1 or 2, it is characterised in that: the item And process is rolled up using JWF1383 draw frame and lap machine combined, specific process parameter are as follows: silver lap Dry Weight per Unit 68.81g/m, number of doubling 20, machine 1.508 times of tool total draft, 1.4778 times of practical total draft, 1.314 times of primary area drawing-off, 1.074 times of preliminary draft, coiled roller revolving speed 177.6r/min, coiled roller linear velocity 390.54m/min, roller gauge 48mm, coiled speed 75m/min, feeding tension are led Stretch 1.396 times.

8. a kind of Quality Pure Cotton Yarn Production production method joined using thickness according to claim 1 or 2, it is characterised in that: the essence It combs process and reaches the automatic change of lap combing machine of E86, specific process parameter are as follows: number of doubling 8, strip quantify 21.02g/5m, cylinder using vertical Revolving speed 380r/min, to cotton revolving speed 250mm/ pincers time, linters rate 18%, roller gauge 6mm, detaching distance 10mm, coiled roller ~ Feed roll motor gauge 0.9614mm, feed roll motor ~ detaching roller gauge 6.3420mm, detaching roller ~ table top pressure roller gauge 0.9976mm, table top pressure roller ~ the 5th roller gauge 1.0148mm, circle article pressure roller ~ front roller gauge 1.057mm, circle bar cylinder ~ upper circle Pressure roller gauge 1.011mm.

9. it is according to claim 1 or 2 it is a kind of using thickness join Quality Pure Cotton Yarn Production production method, it is characterised in that: it is described simultaneously Process uses JWF1312B type autoleveller draw frame, specific process parameter are as follows: Dry Weight per Unit 19.12g/5m, number of doubling 8, 9.06 times of mechanical total draft, 8.87 times of practical total draft, 8.118 times of front draft multiple, 1.5 times of first break draft multiple, front draft Power 1.038N, first break draft tension 1.022N, sliver exporting speed 840m/min, ratch are respectively 46mm, 52mm, rubber roller pressurization Respectively 140N, 400N, 400N, 400N, horn mouth diameter 3.4mm, pressure bar adjust ring diameter 13mm, sliver exporting speed 300m/ min。

10. a kind of Quality Pure Cotton Yarn Production production method joined using thickness according to claim 1 or 2, it is characterised in that: described thick Yarn process is automatically doffed fly frame using THC2015 type, and the THC2015 type fly frame that automatically doffs is fallen using external stand alone type Yarn feeding device, doffer include three doffing system, exchange system and spinning unit mutually independent systems；Using double freedom Down rail mechanism, down rail move on vertical lift and horizontal direction respectively, spinning and movement of doffing are executed respectively, when doffing By the super drop of down rail, down rail is completed from lift bracket to the exchange for removing support hand, carries out whole transverse translation；Using steel band Warp doffing machine structure is turned round, motor drives ring steel belt to rotate, rotates the lift spindle being fixed on steel band by driving wheel, Achieve the purpose that revolution, realizes that take full yarn, blow-down pipe to act is automatically brought into operation, and then complete the circulation of automatic doffing；Using gas The empty full packages exchange mechanism of dynamic control mechanical device realizes that full yarn is exchanged with the automatic of blank pipe；Program is controlled using automatic repiece Realize the interfaceization operation of technological parameter.

11. a kind of Quality Pure Cotton Yarn Production production method joined using thickness according to claim 10, it is characterised in that: described THC2015 type automatically doffs fly frame specific process parameter are as follows: rove Dry Weight per Unit 3.47g/10m, mechanical total draft 11.04 Again, 10.93 times of practical total draft, 4.37 twirls of calculational twist/10cm, ratch are respectively 38mm, 48mm, 55mm, preceding sieve Draw revolving speed 292.67r/min, spindle revolving speed 840r/min, proparea condensers bore 10mm, nip gauge 5.5mm, twist factor 85.16。

12. a kind of Quality Pure Cotton Yarn Production production method joined using thickness according to claim 1 or 2, it is characterised in that: described thin Yarn process uses four roller suction type compact spinning automatic doffing spinning frame of TH598J type, the four roller suction type collection of TH598J type The poly- automatic doffing spinning frame that spins uses electronics drafting system, and complete machine drawing-off subtotalled is subtracted using 7 servo motors and 8 planets Fast case, wherein the front roller in left and right ride face is driven in the tailstock by two servo motors and two planetary reduction box, middle roller In headstock, the tailstock altogether by four servo motors and the transmission of four planetary reduction box, rear roller the tailstock by a servo motor with Two planetary reduction box transmissions change drafting multiple by changing motor speed；Using positive type electronic lifting mechanism, electronics liter Descending mechanism includes servo motor, planetary reduction box, multiple groups lifting tooth roller box, multiple-threaded screw；Using digitlization single ingot monitoring system, The indicator light of multiple and different colors is set to each single ingot and subregion, and reflects the real-time of each single ingot using different flashing modes State；Using the manufacturing monitoring system of integrated control and technology of Internet of things, realize that the real-time monitoring to Spinning process, data acquire Analysis and report generation function and enterprise internal management information and field control information it is integrated；Using complete machine modular combination Design, the full machine of spinning frame divide headstock, the tailstock, the big module in middle section three composition, and middle root module therein is all identical, is the every mould of 48 ingots Block.

13. a kind of Quality Pure Cotton Yarn Production production method joined using thickness according to claim 12, it is characterised in that: described Four roller suction type compact spinning automatic doffing spinning frame specific process parameter of TH598J type are as follows: spun yarn Dry Weight per Unit 5.37g/10m, machine 66 times of tool drawing-off, 64.68 times of resultant draft, 1.14 times of orientation Z of back area draft, 169.98 twirls of the twist/10cm, twist factor 400, sieve Drawing gauge is respectively that 41.5mm, 75mm, condensers bore 1.8mm, wire loop model 13/0, rings model MX KSA2, rings are straight Diameter 36mm, front roller revolving speed 1485r/min, spindle revolving speed 20000r/min, cushion rubber jaw 2.5mm.

14. a kind of Quality Pure Cotton Yarn Production production method joined using thickness according to claim 1 or 2, it is characterised in that: described thick Transportation system in thin connection transportation system uses the intelligence system synthesized by controller and micromotor, when fly frame automatic doffing When rove full packages being run on spinning frame by delivery track afterwards, full spool is passed through transmission rail by intelligence system by spinning frame Road is moved to the position for needing to change yarn, and rove full packages is enable accurately to be transported on every spinning spindle；Using rove kind, Full yarn and blank pipe identification technology realize that carrier chain conveys the conveying of rove and blank pipe, and full yarn first in first out, rove exist in yarn library The resting period in yarn library is most short and yarn variety automatic identification, automatically confirms that, the automation of rove spinning and conveying, continuous Change and Digital Control；Using the clear tail yarn feeding device of single ingot Dan Qing, device is mounted on connection automatic doffing roving frame and spinning frame Thickness connection track in, qualified empty spool is transported in yarn library in the running residual yarn in spool surface of track by processing in time, Carry out thickness connection exchange at any time to automatic doffing roving frame.