CN202913133U - Intelligent control system of full-automatic doffing bobbiner - Google Patents
Intelligent control system of full-automatic doffing bobbiner Download PDFInfo
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- CN202913133U CN202913133U CN 201220613726 CN201220613726U CN202913133U CN 202913133 U CN202913133 U CN 202913133U CN 201220613726 CN201220613726 CN 201220613726 CN 201220613726 U CN201220613726 U CN 201220613726U CN 202913133 U CN202913133 U CN 202913133U
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- automatic doffing
- doffing
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- 238000009987 spinning Methods 0.000 claims abstract description 52
- 230000003993 interaction Effects 0.000 claims abstract description 20
- 241001155433 Centrarchus macropterus Species 0.000 claims abstract description 17
- 230000001360 synchronised effect Effects 0.000 claims abstract description 11
- 238000013519 translation Methods 0.000 claims abstract description 11
- 238000000034 method Methods 0.000 claims description 7
- 230000009471 action Effects 0.000 claims description 6
- 230000008569 process Effects 0.000 claims description 6
- 238000000465 moulding Methods 0.000 claims description 4
- 239000004753 textile Substances 0.000 abstract description 5
- 238000005516 engineering process Methods 0.000 description 9
- 238000011161 development Methods 0.000 description 4
- 230000007115 recruitment Effects 0.000 description 4
- 230000010354 integration Effects 0.000 description 3
- 238000012423 maintenance Methods 0.000 description 3
- 230000008676 import Effects 0.000 description 2
- 230000009347 mechanical transmission Effects 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- 239000004576 sand Substances 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000005304 joining Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 238000009941 weaving Methods 0.000 description 1
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Abstract
The utility model belongs to the technical field of textile machinery and particularly discloses an intelligent control system of a full-automatic doffing bobbiner. The intelligent control system of the full-automatic doffing bobbiner comprises a spinning control unit and an automatic doffing control unit, wherein a spinning main controller, a flier motor, a roller motor, a bobbin motor and a keel motor are arranged inside the spinning control unit, the spinning main controller is connected with a first transducer group, synchronized driving control of the flier motor, the roller motor, the bobbin motor and the keel motor is achieved by the spinning main controller through the first transducer group, an automatic doffing main controller, a lifting motor, a platform motor and a translation motor are arranged inside the automatic doffing control unit, the automatic doffing main controller is connected with a second transducer group, the synchronized driving control of the lifting motor, the platform motor and the translation motor is achieved by the automatic doffing main controller through the second transducer group, and the spinning main controller and the automatic doffing main controller are together connected with a human-computer interaction display screen. The intelligent control system of the full-automatic doffing bobbiner is high in degree of automation, good in capacity of resisting disturbance, accurate and reliable in motion, and convenient to operate and maintain.
Description
Technical field
The utility model belongs to technical field of textile machine, is specifically related to a kind of Speed frames intelligence control system of automatically doffing.
Background technology
Speed frames are Spining Robots of ribbon being made rove.The Speed frames Main Function is drawing-off and twisting, and reeling roving is become certain package, to adapt to the mach requirement of spun yarn.At first, coarse sand doffs and adopts the flier mode of doffing of pulling up, along with last century overhanging-spindle fly frame enter Chinese market and China's independent development and go out after the FA series overhanging-spindle fly frame, the coarse sand mode of doffing is doffed and is developed into the semi-automatic mode of doffing that flier doffs of not pulling out by traditional flier of pulling up.
Along with the fast development of computer technology, computer technology is widely applied on the Weaving device.Be to improve the single plane automation degree, reduce textile enterprise's ten thousand ingot recruitment numbers, advanced Speed frames manufacturer has released automatic doffing roving frame one after another in the nineties in the world.Automatic doffing roving frame is on the overhanging-spindle fly frame basis, is equipped with the rove Automatic doffing devices, from doffing to repiece, drives automatically to carry out.Alleviate operative employee's labour intensity, improved production efficiency.
It is reported, import full-automatic computer Speed frames, on the one hand because expensive, the input and output return rate is too low, in addition, because import equipment is very harsh to the requirement of raw material and whole technological process, most of China spinning enterprise also has the difficult problem of many reality, so be not suitable for most of China spinning enterprise, can't promote in China.
Along with the progress of China's science and technology, textile industry just transforms to technology-intensive industry from labour intensive profession.Expanding economy, the rising that must bring human capital, therefore, China textile enterprise is to the future development that improves single plane automation degree, minimizing ten thousand ingot recruitment numbers.For Speed frames, changing doff mode and means of transportation of rove is an important channel of improving Speed frames single plane automation degree and raising labour productivity.
At present, the domestic overhanging-spindle fly frame mode 99% of doffing belongs to semi-automatic and doffs, and along with the fast development of domestic Speed frames technology, automatic doffing roving frame will be the semi-automatic Speed frames upgraded product that doffs.
Although the scheme that at present domestic and international rove automatically doffs is feasible, the reliability of doffing is still waiting further raising.Speed frames automatic yarn-changing technology is the key technology that improves automaticity, boosts productivity and reduce labour intensity, realize tradition spinning serialization and automatic assembly line.For this reason, providing a kind of intelligence control system based on the Speed frames that automatically doff, is the core of Speed frames of automatically doffing, and its automaticity, reliability directly affect the performance of Speed frames.
The utility model content
The purpose of this utility model is to propose a kind of Speed frames intelligence control system of automatically doffing, and can effectively solve the technical problem that exists in the prior art.
The utility model to achieve these goals, the technical scheme that adopts is:
The Speed frames intelligence control system of automatically doffing, comprise spinning control module and automatic doffing control module, spinning control module inside is provided with spinning master controller, flier motor, roller motor, bobbin motor and rail motor, the spinning master controller is connected with the first frequency converter group and realizes that by described the first frequency converter group the spinning master controller is connected with the man-machine interaction display screen to flier motor, roller motor, bobbin motor and rail motor synchronous interaction control; Automatic doffing control module inside is provided with automatic doffing master controller, lifting motor, platform motor and translation motor, the automatic doffing master controller is connected with the second frequency converter group and realizes that by described the second frequency converter group the automatic doffing master controller is connected with the man-machine interaction display screen to described lifting motor, platform motor and translation motor synchronous interaction control.
Preferably, described spinning master controller all adopts RS232 or RS485 to communicate by letter with man-machine interaction display screen, automatic doffing master controller with the man-machine interaction display screen.
Preferably, described spinning master controller, automatic doffing master controller adopt the PLC Programmable Logic Controller.
Preferably, described the first frequency converter group comprises four frequency converters, controls respectively traction, twisting, coiling and moulding action in described flier motor, roller motor, bobbin motor and the rail motor realization spinning process; Described the second frequency converter group comprises three frequency converters, controls respectively described lifting motor, platform motor and translation motor and realizes that the rail in the automatic doffing process shifts out, hangs yarn lifting platform and flap seat spinning movement.
Compared with prior art, the utility model has the advantages that:
The Speed frames intelligence control system of automatically doffing that the utility model is addressed, automaticity is high, antijamming capability is strong, the action accurately and reliably, operation and easy to maintenance, greatly improved the electromechanical integration degree of the Speed frames that automatically doff, reduced spinner's labour intensity, reduce recruitment quantity, further improved spinning quality, spinning efficiency and spinning speed.
Adopt special-purpose frequency variable synchronous control system, so that flier motor, roller motor, bobbin motor and four motors of rail motor reach Complete Synchronization, realized the simultaneously match of four large kinematic systems, significantly improved yarn qualities, realized the spinning process simultaneously match, effectively eliminated the rove details, realized permanent tension force spinning, simplified mechanical transmission mechanism.
Description of drawings
Fig. 1 is the structured flowchart of Speed frames intelligence control system of automatically doffing in the utility model.
The specific embodiment
Below in conjunction with accompanying drawing and the specific embodiment the utility model is described in further detail:
In conjunction with shown in Figure 1, the Speed frames intelligence control system of automatically doffing, comprise spinning control module and automatic doffing control module, spinning control module inside is provided with spinning master controller, flier motor, roller motor, bobbin motor and rail motor, the spinning master controller is connected with the first frequency converter group and realizes that by described the first frequency converter group the spinning master controller is connected with the man-machine interaction display screen to flier motor, roller motor, bobbin motor and rail motor synchronous interaction control; Automatic doffing control module inside is provided with automatic doffing master controller and three asynchronous band-type brake motors, be lifting motor, platform motor and translation motor, the automatic doffing master controller is connected with the second frequency converter group and realizes that by described the second frequency converter group the automatic doffing master controller is connected with the man-machine interaction display screen to lifting motor, platform motor and translation motor synchronous interaction control.
The intelligence control system that adopts, can realize full process automatizations control to the spinning of permanent tension force, spinning moulding, full packages automatic doffing, empty full exchange and automatic repiece spinning etc., thickness connection switch is to the full yarn spool of spinning process automatic transport rove in the time of spinning.
Preferably, described spinning master controller all adopts RS232 or RS485 to communicate by letter with man-machine interaction display screen, automatic doffing master controller with the man-machine interaction display screen.
Preferably, described spinning master controller, automatic doffing master controller adopt the PLC Programmable Logic Controller.
The first frequency converter group comprises four frequency converters, control respectively traction, twisting, coiling and moulding action in flier motor, roller motor, bobbin motor and the rail motor realization spinning process, adopt special-purpose frequency variable synchronous control system, so that flier motor, roller motor, bobbin motor and four motors of rail motor reach Complete Synchronization, realized the simultaneously match of four large kinematic systems, significantly improved yarn qualities, realized the spinning process simultaneously match, effectively eliminated the rove details, realized permanent tension force spinning, simplified mechanical transmission mechanism.
The parking flier is located automatically, is convenient to manual splice.
The second frequency converter group comprises three frequency converters, controls respectively lifting motor, platform motor and translation motor and realizes that the rail in the automatic doffing process shifts out, hangs yarn lifting platform and flap seat spinning movement.Automatic stopping when Speed frames spin full certain-length, the Speed frames intelligence control system of automatically doffing control appliance are automatically finished and are doffed, the automatic joining seam of rove, restart tasks such as forming new round spinning.
Thickness connection switch adopts the pneumatic control mode; The overall process photoelectric monitoring, safety action is accurate, and is safe and reliable.
Adopt touch-screen type man-machine interaction display screen, realize human-computer dialogue, operational factor adjustment and fault show automatically, and be directly perceived quick, and handled easily and maintenance have improved the operational efficiency of equipment.
The Speed frames intelligence control system of automatically doffing that the utility model is addressed, the collection computer technology, mechanics of communication, network technology, frequency conversion, servo synchronous control technique, light mechanical and electrical integration, sensor detecting is in one, system automation, intelligent degree is high, antijamming capability is strong, action accurately and reliably, be provided with two kinds of modes of operation of automatic/hand, operation and easy to maintenance, greatly improved the electromechanical integration degree of the Speed frames that automatically doff, reduced spinner's labour intensity, reduce recruitment quantity, further improved spinning quality simultaneously, spinning efficiency, spinning speed.
Claims (4)
1. the Speed frames intelligence control system of automatically doffing, comprise spinning control module and automatic doffing control module, it is characterized in that, spinning control module inside is provided with spinning master controller, flier motor, roller motor, bobbin motor and rail motor, the spinning master controller is connected with the first frequency converter group and realizes that by described the first frequency converter group the spinning master controller is connected with the man-machine interaction display screen to flier motor, roller motor, bobbin motor and rail motor synchronous interaction control; Automatic doffing control module inside is provided with automatic doffing master controller, lifting motor, platform motor and translation motor, the automatic doffing master controller is connected with the second frequency converter group and realizes that by described the second frequency converter group the automatic doffing master controller is connected with the man-machine interaction display screen to lifting motor, platform motor and translation motor synchronous interaction control.
2. the Speed frames intelligence control system of automatically doffing according to claim 1 is characterized in that, described spinning master controller all adopts RS232 or RS485 to communicate by letter with man-machine interaction display screen, automatic doffing master controller with the man-machine interaction display screen.
3. the Speed frames intelligence control system of automatically doffing according to claim 1 is characterized in that, described spinning master controller, automatic doffing master controller adopt the PLC Programmable Logic Controller.
4. according to claim 1 to 3 each described Speed frames intelligence control systems of automatically doffing, it is characterized in that, described the first frequency converter group comprises four frequency converters, controls respectively traction, twisting, coiling and moulding action in described flier motor, roller motor, bobbin motor and the rail motor realization spinning process; Described the second frequency converter group comprises three frequency converters, controls respectively described lifting motor, platform motor and translation motor and realizes that the rail in the automatic doffing process shifts out, hangs yarn lifting platform and flap seat spinning movement.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220613726 CN202913133U (en) | 2012-11-20 | 2012-11-20 | Intelligent control system of full-automatic doffing bobbiner |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220613726 CN202913133U (en) | 2012-11-20 | 2012-11-20 | Intelligent control system of full-automatic doffing bobbiner |
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| CN202913133U true CN202913133U (en) | 2013-05-01 |
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| CN 201220613726 Expired - Lifetime CN202913133U (en) | 2012-11-20 | 2012-11-20 | Intelligent control system of full-automatic doffing bobbiner |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103276478A (en) * | 2013-06-04 | 2013-09-04 | 时光科技有限公司 | PLC (programmable logic control)-free servo control system for suspended flyer roving frame and method for operating PLC-free servo control system |
| CN103409859A (en) * | 2013-08-13 | 2013-11-27 | 青岛环球集团股份有限公司 | Transmission mechanism for roving machine with spinning and doffing functions |
| CN107268125A (en) * | 2017-05-25 | 2017-10-20 | 天津宏大纺织机械有限公司 | Fly frame integrated intelligent control system and its control method |
| CN107640545A (en) * | 2017-09-18 | 2018-01-30 | 魏桥纺织股份有限公司 | A kind of tail yarn storehouse tail spool delivery track conveys tail spool control system |
| CN108385216A (en) * | 2018-05-10 | 2018-08-10 | 葛陈鹏 | Digitally-controlled spinning frame electronics draft control system |
| CN108998867A (en) * | 2018-08-17 | 2018-12-14 | 江南大学 | A kind of Quality Pure Cotton Yarn Production production method joined using thickness |
| CN109146877A (en) * | 2018-09-17 | 2019-01-04 | 东华大学 | A kind of intelligent classification winder method and its realization device based on coil grade |
-
2012
- 2012-11-20 CN CN 201220613726 patent/CN202913133U/en not_active Expired - Lifetime
Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103276478A (en) * | 2013-06-04 | 2013-09-04 | 时光科技有限公司 | PLC (programmable logic control)-free servo control system for suspended flyer roving frame and method for operating PLC-free servo control system |
| CN103276478B (en) * | 2013-06-04 | 2015-10-28 | 时光科技有限公司 | One hangs ingot formula Speed frames servo-control system and method for work thereof without PLC |
| CN103409859A (en) * | 2013-08-13 | 2013-11-27 | 青岛环球集团股份有限公司 | Transmission mechanism for roving machine with spinning and doffing functions |
| CN107268125A (en) * | 2017-05-25 | 2017-10-20 | 天津宏大纺织机械有限公司 | Fly frame integrated intelligent control system and its control method |
| CN107268125B (en) * | 2017-05-25 | 2019-09-27 | 天津宏大纺织科技有限公司 | Integrated intelligent control system of roving frame and control method thereof |
| CN107640545A (en) * | 2017-09-18 | 2018-01-30 | 魏桥纺织股份有限公司 | A kind of tail yarn storehouse tail spool delivery track conveys tail spool control system |
| CN107640545B (en) * | 2017-09-18 | 2019-05-31 | 魏桥纺织股份有限公司 | A kind of tail yarn library tail spool delivery track conveys tail spool control system |
| CN108385216A (en) * | 2018-05-10 | 2018-08-10 | 葛陈鹏 | Digitally-controlled spinning frame electronics draft control system |
| CN108998867A (en) * | 2018-08-17 | 2018-12-14 | 江南大学 | A kind of Quality Pure Cotton Yarn Production production method joined using thickness |
| CN108998867B (en) * | 2018-08-17 | 2021-06-08 | 江南大学 | A kind of production method of pure cotton yarn using thick and thin links |
| CN109146877A (en) * | 2018-09-17 | 2019-01-04 | 东华大学 | A kind of intelligent classification winder method and its realization device based on coil grade |
| CN109146877B (en) * | 2018-09-17 | 2020-09-15 | 东华大学 | A kind of intelligent classification winding method based on cop grade and its realization device |
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Legal Events
| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C53 | Correction of patent of invention or patent application | ||
| CB03 | Change of inventor or designer information |
Inventor after: Song Ruihua Inventor after: Wang Xiuhong Inventor after: Dong Zhuxin Inventor after: Liu Peide Inventor after: Wu Jicheng Inventor before: Song Ruihua Inventor before: Wang Xiuhua Inventor before: Dong Zhuxin Inventor before: Liu Peide Inventor before: Wu Jicheng |
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| COR | Change of bibliographic data |
Free format text: CORRECT: INVENTOR; FROM: SONG RUIHUA WANG XIUHUA DONG ZHUXIN LIU PEIDE WU JICHENG TO: SONG RUIHUA WANG XIUHONG DONG ZHUXIN LIU PEIDE WU JICHENG |
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| CX01 | Expiry of patent term |
Granted publication date: 20130501 |
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| CX01 | Expiry of patent term |