CN109246223A - A kind of textile machine novel maintenance system and its implementation - Google Patents
A kind of textile machine novel maintenance system and its implementation Download PDFInfo
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- CN109246223A CN109246223A CN201811113643.1A CN201811113643A CN109246223A CN 109246223 A CN109246223 A CN 109246223A CN 201811113643 A CN201811113643 A CN 201811113643A CN 109246223 A CN109246223 A CN 109246223A
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- 239000004753 textile Substances 0.000 title claims abstract description 75
- 238000012423 maintenance Methods 0.000 title claims abstract description 42
- 230000001953 sensory effect Effects 0.000 claims abstract description 22
- 238000001514 detection method Methods 0.000 claims abstract description 16
- 238000004458 analytical method Methods 0.000 claims abstract description 13
- 230000005540 biological transmission Effects 0.000 claims abstract description 13
- 238000012544 monitoring process Methods 0.000 claims abstract description 13
- 238000007726 management method Methods 0.000 claims description 19
- 238000012545 processing Methods 0.000 claims description 13
- 238000004891 communication Methods 0.000 claims description 11
- 230000006870 function Effects 0.000 claims description 11
- 238000009941 weaving Methods 0.000 claims description 8
- 230000008447 perception Effects 0.000 claims description 6
- 238000005303 weighing Methods 0.000 claims description 6
- 238000000034 method Methods 0.000 claims description 5
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 claims description 3
- 238000004364 calculation method Methods 0.000 claims description 3
- 238000006243 chemical reaction Methods 0.000 claims description 3
- 238000007689 inspection Methods 0.000 claims description 3
- 238000009434 installation Methods 0.000 claims description 3
- 230000000284 resting effect Effects 0.000 claims description 3
- 238000013024 troubleshooting Methods 0.000 claims description 3
- 238000003745 diagnosis Methods 0.000 abstract description 3
- 239000012141 concentrate Substances 0.000 abstract description 2
- 238000004171 remote diagnosis Methods 0.000 abstract description 2
- 238000004519 manufacturing process Methods 0.000 description 6
- 230000007115 recruitment Effects 0.000 description 3
- 238000007405 data analysis Methods 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000006855 networking Effects 0.000 description 2
- 230000003449 preventive effect Effects 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- 238000003556 assay Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000007596 consolidation process Methods 0.000 description 1
- 238000012937 correction Methods 0.000 description 1
- 238000013480 data collection Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000011835 investigation Methods 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04L—TRANSMISSION OF DIGITAL INFORMATION, e.g. TELEGRAPHIC COMMUNICATION
- H04L67/00—Network arrangements or protocols for supporting network services or applications
- H04L67/01—Protocols
- H04L67/12—Protocols specially adapted for proprietary or special-purpose networking environments, e.g. medical networks, sensor networks, networks in vehicles or remote metering networks
-
- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04L—TRANSMISSION OF DIGITAL INFORMATION, e.g. TELEGRAPHIC COMMUNICATION
- H04L67/00—Network arrangements or protocols for supporting network services or applications
- H04L67/01—Protocols
- H04L67/12—Protocols specially adapted for proprietary or special-purpose networking environments, e.g. medical networks, sensor networks, networks in vehicles or remote metering networks
- H04L67/125—Protocols specially adapted for proprietary or special-purpose networking environments, e.g. medical networks, sensor networks, networks in vehicles or remote metering networks involving control of end-device applications over a network
-
- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04L—TRANSMISSION OF DIGITAL INFORMATION, e.g. TELEGRAPHIC COMMUNICATION
- H04L67/00—Network arrangements or protocols for supporting network services or applications
- H04L67/50—Network services
- H04L67/55—Push-based network services
-
- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04N—PICTORIAL COMMUNICATION, e.g. TELEVISION
- H04N7/00—Television systems
- H04N7/18—Closed-circuit television [CCTV] systems, i.e. systems in which the video signal is not broadcast
- H04N7/181—Closed-circuit television [CCTV] systems, i.e. systems in which the video signal is not broadcast for receiving images from a plurality of remote sources
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- Engineering & Computer Science (AREA)
- Signal Processing (AREA)
- Computer Networks & Wireless Communication (AREA)
- Health & Medical Sciences (AREA)
- Computing Systems (AREA)
- General Health & Medical Sciences (AREA)
- Medical Informatics (AREA)
- Multimedia (AREA)
- Testing And Monitoring For Control Systems (AREA)
Abstract
The invention discloses a kind of textile machine novel maintenance system and its implementation, including textile machine Internet of Things sensory perceptual system, data transmission system, cloud platform system and use system, the textile machine Internet of Things sensory perceptual system includes textile machine equipment, PLC controller, the industry internet intelligent transportation terminal being connected with PLC controller, it is installed on the IP Camera of textile machine equipment, it is installed on the detection sensing device and live actuator of textile machine equipment, the real-time state monitoring service of textile machine equipment is realized by system, operating statistic Analysis Service, failure/unusual service condition alert service, equipment failure rate distributional analysis service, on-line fault diagnosis service, remote maintenance, real-time video monitoring service.The present invention realizes the remote diagnosis and maintenance to textile machine based on textile machine Internet of Things sensory perceptual system, industrial cloud platform, carries out the management of original scatteredization to concentrate synthesization orderly management, the lifecycle management of puopulsion equipment.
Description
Technical field
The present invention relates to a kind of remote maintenance technical fields, and in particular to a kind of weaving loom based on Internet of Things and industrial cloud
Tool novel maintenance system and its implementation.
Background technique
For traditional textile machine device manufacturer, equipment can not understand equipment normal operation shape after selling in real time
State, client's service condition, the operation information of equipment, after sale maintenance information, production information, customer information, reseller information is usually
Be distributed in production, technology, sale, after sale, implement etc. not formed and be looked forward to facility information resource consolidation to together in each department
The information island in portion in the industry.
Textile machine equipment day and night operates, once disorderly closedown can bring economic loss to textile enterprise, usually to failure
Equipment carries out diagnosis and needs frame manufacturer that Maintenance Engineer is arranged to rush towards field assay investigation, this time-consuming effort of mode.And
And with the development of the times, the new problem that textile industry occurs is urgently to be resolved.Such as: recruitment is increasingly difficult to, and recruitment cost is increased sharply, people
Member's flowing is big；Textile enterprise increasingly pays close attention to cost, quality, recruitment and efficiency etc.；Textile industry areas such as South Asia, Africa eastwards
Domain transfer, causes the O&M cost of domestic main engine plants to be continuously increased.Meanwhile textile enterprise wishes to the operation for understanding equipment in real time
Situation and the condition of production, it is perfectly clear to situation is produced and used spending a holiday outside to accomplish, it would be desirable to more fast and effeciently
It solves the problems, such as equipment fault, is desirable to solve immediately, to reduce economic loss caused by shut-down.Client it is desirable to provide more
Added with the service support of power, stronger technical support is provided for improvement of manufacturing line etc..
Therefore realize textile machine equipment the quick error correction of failure and remote repairing, for textile manufacturing enterprise provide accurately,
Quickly, inexpensive monitoring of tools and long-distance Maintenance Service are that textile industry suffers from a problem that and development trend.
Summary of the invention
Technical problems based on background technology, the invention proposes a kind of textile machine novel maintenance system and in fact
Existing method, system realize the remote diagnosis to textile machine based on textile machine Internet of Things sensory perceptual system, industrial cloud platform
And maintenance.By increasing all kinds of on-site tests and sensor device in equipment, so that equipment has the function of depth perception, utilize
Expertise handles plant issue early warning or prediction scheme, realizes preventive maintenance；Using the big data analysis model of platform, refer to
Lead client equipment service efficiency, quality, in terms of General Promotion, while providing the equipment of different rights grade for client
Real-time monitoring intelligent terminal APP use, by original scatteredization management carry out concentration synthesization orderly management, puopulsion equipment it is complete
Life cycle management.
The technical proposal for solving the technical problem of the invention is: a kind of textile machine novel maintenance system, including spins
Loom tool Internet of Things sensory perceptual system, data transmission system, cloud platform system and system is used, textile machine Internet of Things perception
System includes textile machine equipment, PLC controller, the industry internet intelligent transportation terminal being connected with PLC controller, is installed on
The IP Camera of textile machine equipment, the detection sensing device for being installed on textile machine equipment and live actuator, the PLC
It is connected between controller and detection sensing device by data line, the data transmission system acquires Internet of Things sensory perceptual system
Live real time data is transmitted to the cloud server of cloud platform system.
As a preference, the detection sensing device includes tension weighing sensor, temperature sensor, speed encoder
And/or device status information collector.
As a preference, the scene actuator is driving device and warning device in textile machine equipment.
As a preference, the IP Camera is the camera with ethernet communication function, industry internet intelligence
Data can be transmitted by way of Ethernet between transmission terminal and camera.
As a preference, the industry internet intelligent transportation terminal has Ethernet interface and serial communication interface, have both
Equipment router feature can carry out the conversion of communications protocol between PLC controller, support on the teleprogram of PLC controller
Downloading.
As a preference, the cloud platform system includes the Cloud Server for being equipped with cloud platform server software, takes
The cloud computer and networking component of cloud platform client software are carried.
It with system include pc client, WEB client side and intelligent terminal APP as a preference, described.
A kind of implementation method of textile machine novel maintenance system as described above,
First, textile machine Internet of Things sensory perceptual system is set up, installation has the inspection of depth perception function in textile machine equipment
Survey sensor, including tension weighing sensor, temperature sensor, IP Camera, speed encoder and/or device status information
Collector；
Second, the PLC controller in textile machine equipment is connected with the detection sensor by data line, and PLC controller is real
When acquire device status information, and real-time calculation and analysis processing is carried out to acquisition data；
3rd, industry internet intelligent transportation terminal is connected simultaneously by way of Ethernet or serial communication interface with PLC controller
Carry out real-time data exchange, industry internet intelligent transportation terminal is by three kinds of cable, GPRS, 4G network modes by weaving loom
The real-time Data Transmission of tool Internet of Things sensory perceptual system acquisition is to cloud server；
4th, cloud server receives and parses the condition monitoring point real-time status data of weaving Internet of Things sensory perceptual system acquisition simultaneously
Data are stored, are handled, when there is unit exception operating, then cloud server is by warning message in time with short message or micro-
Letter mode pushes to the intelligent terminal of relevant operation personnel, and operator is reminded to handle；
5th, textile enterprise user is subscribing to the realization fixed point push of relevant device warning message, user's operation maintenance personnel with system
Troubleshooting is carried out according to prediction scheme processing scheme；When fault type be not present in it is existing in system failure library or corresponding
Prediction scheme processing scheme not can solve failure, then trigger system for fault alarm information and be sent to textile enterprise related management personnel
Intelligent terminal；
6th, textile enterprise's operation maintenance personnel by internet open device management platform, by check equipment real-time running data,
All kinds of detection sensor real-time feedback informations, history monitor video check failure cause, carry out novel maintenance using system later
Debugging；
7th, registering apparatus operating maintenance records in device management platform, and is marked according to fault type and idle hours, shape
Forming apparatus service experience library；
8th, equipment operation condition is counted, report and graphical display are formed, when the operation of monitoring point acquisition and recording equipment is set
Between, class's yield, total output；According to field demand, statistics, the system that rests when being transported to individual equipment and same type all devices
Moon statistics is counted and rests, the operation using the equipment real time data, equipment of the acquisition of industry internet intelligent transportation terminal device is remembered
Statistics and statistics master data of resting, carry out failure rate distributional analysis and overall equipment efficiency.comprehensive efficiency of equipment point to equipment when the fortune of record and equipment
Analysis and processing.
In the present invention data transfer mode of data transmission system be through industry internet intelligent transportation terminal with cable,
Three kinds of modes of GPRS, 4G network are realized.
Cloud platform of the present invention incorporates calculating, storage, network three zones, transmits to textile machine Internet of Things sensory perceptual system
The Various types of data of acquisition establishes data collection cluster, data processing storage cluster and establishes device management platform accordingly.If
Standby management platform supports historgraphic data recording, the monitoring point data of acquisition and record registration, and the data exhibition of support list curve
Show and commonly statisticallys analyze.Cloud platform has cloud corresponding with equipment to access key the access of equipment, for preventing
The access of anonymous device.
The present invention with system provide the service of textile machine equipment real-time state monitoring, operating statistic Analysis Service, failure/
Unusual service condition alert service, equipment failure rate distributional analysis service, on-line fault diagnosis service, remote maintenance, real-time video prison
Control service.
Pc client of the present invention, WEB client side, intelligent terminal APP realize classification rights management function, use different brackets
Carry out hierarchical control in family.
The present invention, which needs to update PLC program for failure, to be excluded, can be remote by the PLC program of device management platform
Journey download function downloads to updated PLC program in the PLC of field device, to debug, resumes production.
The beneficial effects of the present invention are: a kind of textile machine novel maintenance system realizes remotely examining to textile machine equipment
Disconnected and maintenance, reduces equipment O&M cost, provides for textile enterprise and more efficiently service, and reduces client's loss, promotes enterprise
Industry image；By increasing all kinds of on-site tests and sensor device in equipment, so that equipment has the function of depth perception, utilize
Expertise handles plant issue early warning or prediction scheme, realizes preventive maintenance；Using the big data analysis model of platform, refer to
Lead client equipment service efficiency, quality, in terms of General Promotion, while providing the equipment of different rights grade for client
Real-time monitoring intelligent terminal APP is used, and is carried out the management of original scatteredization to concentrate synthesization orderly management, is advanced equipment
Lifecycle management.
Detailed description of the invention
Fig. 1 is the system structure diagram of textile machine of embodiment of the present invention novel maintenance system.
Specific embodiment
The present invention will be further described with reference to the accompanying drawing.
A kind of textile machine novel maintenance system, including textile machine Internet of Things sensory perceptual system, data transmission system, Yun Ping
Platform system and use system, the textile machine Internet of Things sensory perceptual system include textile machine equipment, PLC controller, with PLC control
The connected industry internet intelligent transportation terminal of device processed, is installed on weaving loom at the IP Camera for being installed on textile machine equipment
The detection sensing device of tool equipment and live actuator, pass through data line phase between the PLC controller and detection sensing device
Even, the live real time data that the data transmission system acquires Internet of Things sensory perceptual system is transmitted to the cloud clothes of cloud platform system
Business device.
The detection sensing device includes tension weighing sensor, temperature sensor, speed encoder and/or equipment state
Information acquisition device.
The scene actuator is driving device and warning device in textile machine equipment.
The IP Camera be the camera with ethernet communication function, industry internet intelligent transportation terminal with take the photograph
As data are transmitted between head by way of Ethernet.
The industry internet intelligent transportation terminal has Ethernet interface and serial communication interface, has both equipment router function
Can, the conversion of communications protocol can be carried out between PLC controller, support to download on the teleprogram of PLC controller.
The cloud platform system includes the Cloud Server for being equipped with cloud platform server software, is equipped with cloud platform client
Hold the cloud computer and networking component of software.The cloud platform is lease in the publicly-owned cloud platform of Ali's cloud.
Described with system includes pc client, WEB client side and intelligent terminal APP.
A kind of implementation method of textile machine novel maintenance system as described above,
First, textile machine Internet of Things sensory perceptual system is set up, installation has the inspection of depth perception function in textile machine equipment
Survey sensor, including tension weighing sensor, temperature sensor, IP Camera, speed encoder and/or device status information
Collector；
Second, the PLC controller in textile machine equipment is connected with the detection sensor by data line, and PLC controller is real
When acquire device status information, and real-time calculation and analysis processing is carried out to acquisition data；
3rd, industry internet intelligent transportation terminal is connected simultaneously by way of Ethernet or serial communication interface with PLC controller
Carry out real-time data exchange, industry internet intelligent transportation terminal is by three kinds of cable, GPRS, 4G network modes by weaving loom
The real-time Data Transmission of tool Internet of Things sensory perceptual system acquisition is to cloud server；
4th, cloud server receives and parses the condition monitoring point real-time status data of weaving Internet of Things sensory perceptual system acquisition simultaneously
Data are stored, are handled, when there is unit exception operating, then cloud server is by warning message in time with short message or micro-
Letter mode pushes to the intelligent terminal of relevant operation personnel, and operator is reminded to handle；
5th, textile enterprise user is subscribing to the realization fixed point push of relevant device warning message, user's operation maintenance personnel with system
Troubleshooting is carried out according to prediction scheme processing scheme；When fault type be not present in it is existing in system failure library or corresponding
Prediction scheme processing scheme not can solve failure, then trigger system for fault alarm information and be sent to textile enterprise related management personnel
Intelligent terminal；
6th, textile enterprise's operation maintenance personnel by internet open device management platform, by check equipment real-time running data,
All kinds of detection sensor real-time feedback informations, history monitor video check failure cause, carry out novel maintenance using system later
Debugging；
7th, registering apparatus operating maintenance records in device management platform, and is marked according to fault type and idle hours, shape
Forming apparatus service experience library；
8th, equipment operation condition is counted, report and graphical display are formed, when the operation of monitoring point acquisition and recording equipment is set
Between, class's yield, total output；According to field demand, statistics, the system that rests when being transported to individual equipment and same type all devices
Moon statistics is counted and rests, the operation using the equipment real time data, equipment of the acquisition of industry internet intelligent transportation terminal device is remembered
Statistics and statistics master data of resting, carry out failure rate distributional analysis and overall equipment efficiency.comprehensive efficiency of equipment point to equipment when the fortune of record and equipment
Analysis and processing.
Claims (8)
1. a kind of textile machine novel maintenance system, it is characterised in that: it is transmitted including textile machine Internet of Things sensory perceptual system, data
System, cloud platform system and use system, the textile machine Internet of Things sensory perceptual system include textile machine equipment, PLC control
Device, the industry internet intelligent transportation terminal being connected with PLC controller, the IP Camera for being installed on textile machine equipment, peace
Detection sensing device and live actuator loaded on textile machine equipment, lead between the PLC controller and detection sensing device
It crosses data line to be connected, the live real time data that the data transmission system acquires Internet of Things sensory perceptual system is transmitted to cloud platform system
The cloud server of system.
2. a kind of textile machine novel maintenance system as described in claim 1, it is characterised in that: the detection sensing device packet
Include tension weighing sensor, temperature sensor, speed encoder and/or device status information collector.
3. a kind of textile machine novel maintenance system as described in claim 1, it is characterised in that: the scene actuator is to spin
Knit the driving device and warning device on mechanical equipment.
4. a kind of textile machine novel maintenance system as described in claim 1, it is characterised in that: the IP Camera is tool
There is the camera of ethernet communication function, is passed by way of Ethernet between industry internet intelligent transportation terminal and camera
Transmission of data.
5. a kind of textile machine novel maintenance system as claimed in claim 4, it is characterised in that: the industry internet intelligence
Transmission terminal has Ethernet interface and serial communication interface, has both equipment router feature, can be communicated between PLC controller
The conversion of agreement is supported to download on the teleprogram of PLC controller.
6. a kind of textile machine novel maintenance system as described in claim 1, it is characterised in that: the cloud platform system packet
The cloud computer and group of networks for including and being equipped with the Cloud Server of cloud platform server software, be equipped with cloud platform client software
Part.
7. a kind of textile machine novel maintenance system as described in claim 1, it is characterised in that: described with system includes PC
Client, WEB client side and intelligent terminal APP.
8. a kind of implementation method of textile machine novel maintenance system as described in claim 1, it is characterised in that:
First, textile machine Internet of Things sensory perceptual system is set up, installation has the inspection of depth perception function in textile machine equipment
Survey sensor, including tension weighing sensor, temperature sensor, IP Camera, speed encoder and/or device status information
Collector；
Second, the PLC controller in textile machine equipment is connected with the detection sensor by data line, and PLC controller is real
When acquire device status information, and real-time calculation and analysis processing is carried out to acquisition data；
3rd, industry internet intelligent transportation terminal is connected simultaneously by way of Ethernet or serial communication interface with PLC controller
Carry out real-time data exchange, industry internet intelligent transportation terminal is by three kinds of cable, GPRS, 4G network modes by weaving loom
The real-time Data Transmission of tool Internet of Things sensory perceptual system acquisition is to cloud server；
4th, cloud server receives and parses the condition monitoring point real-time status data of weaving Internet of Things sensory perceptual system acquisition simultaneously
Data are stored, are handled, when there is unit exception operating, then cloud server is by warning message in time with short message or micro-
Letter mode pushes to the intelligent terminal of relevant operation personnel, and operator is reminded to handle；
5th, textile enterprise user is subscribing to the realization fixed point push of relevant device warning message, user's operation maintenance personnel with system
Troubleshooting is carried out according to prediction scheme processing scheme；When fault type be not present in it is existing in system failure library or corresponding
Prediction scheme processing scheme not can solve failure, then trigger system for fault alarm information and be sent to textile enterprise related management personnel
Intelligent terminal；
6th, textile enterprise's operation maintenance personnel by internet open device management platform, by check equipment real-time running data,
All kinds of detection sensor real-time feedback informations, history monitor video check failure cause, carry out novel maintenance using system later
Debugging；
7th, registering apparatus operating maintenance records in device management platform, and is marked according to fault type and idle hours, shape
Forming apparatus service experience library；
8th, equipment operation condition is counted, report and graphical display are formed, when the operation of monitoring point acquisition and recording equipment is set
Between, class's yield, total output；According to field demand, statistics, the system that rests when being transported to individual equipment and same type all devices
Moon statistics is counted and rests, the operation using the equipment real time data, equipment of the acquisition of industry internet intelligent transportation terminal device is remembered
Statistics and statistics master data of resting, carry out failure rate distributional analysis and overall equipment efficiency.comprehensive efficiency of equipment point to equipment when the fortune of record and equipment
Analysis and processing.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201811113643.1A CN109246223A (en) | 2018-09-25 | 2018-09-25 | A kind of textile machine novel maintenance system and its implementation |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811113643.1A CN109246223A (en) | 2018-09-25 | 2018-09-25 | A kind of textile machine novel maintenance system and its implementation |
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| Publication Number | Publication Date |
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| CN109246223A true CN109246223A (en) | 2019-01-18 |
Family
ID=65056655
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| CN201811113643.1A Pending CN109246223A (en) | 2018-09-25 | 2018-09-25 | A kind of textile machine novel maintenance system and its implementation |
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