CN109857020A - Novel maintenance management system - Google Patents
Novel maintenance management system Download PDFInfo
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- CN109857020A CN109857020A CN201910086195.9A CN201910086195A CN109857020A CN 109857020 A CN109857020 A CN 109857020A CN 201910086195 A CN201910086195 A CN 201910086195A CN 109857020 A CN109857020 A CN 109857020A
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- 238000012423 maintenance Methods 0.000 title claims abstract description 47
- 238000003745 diagnosis Methods 0.000 claims abstract description 4
- 230000005540 biological transmission Effects 0.000 abstract 1
- 238000007726 management method Methods 0.000 description 46
- 238000004519 manufacturing process Methods 0.000 description 14
- 230000006870 function Effects 0.000 description 8
- 238000000034 method Methods 0.000 description 8
- 238000005516 engineering process Methods 0.000 description 7
- 230000008859 change Effects 0.000 description 5
- 230000008569 process Effects 0.000 description 5
- 230000002159 abnormal effect Effects 0.000 description 2
- 230000035508 accumulation Effects 0.000 description 2
- 238000009825 accumulation Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000012806 monitoring device Methods 0.000 description 2
- 238000012544 monitoring process Methods 0.000 description 2
- 230000008439 repair process Effects 0.000 description 2
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 1
- 230000001594 aberrant effect Effects 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000012217 deletion Methods 0.000 description 1
- 230000037430 deletion Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000008520 organization Effects 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 208000024891 symptom Diseases 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 238000013024 troubleshooting Methods 0.000 description 1
Classifications
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
- G05B19/042—Programme control other than numerical control, i.e. in sequence controllers or logic controllers using digital processors
- G05B19/0423—Input/output
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/20—Pc systems
- G05B2219/23—Pc programming
- G05B2219/23051—Remote control, enter program remote, detachable programmer
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- Physics & Mathematics (AREA)
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- Engineering & Computer Science (AREA)
- Automation & Control Theory (AREA)
- Management, Administration, Business Operations System, And Electronic Commerce (AREA)
- Testing And Monitoring For Control Systems (AREA)
Abstract
The invention discloses a kind of novel maintenance management systems.Including remote equipment maintenance and administration center, the site intelligent control device being connect with remote equipment maintenance and administration center, and its corresponding cloud long-distance management system, its corresponding data information for passing through the real-time collection site relevant device of cloud long-distance management system is simultaneously transferred to industrial intelligent gateway, industrial intelligent gateway passes through the Internet transmission to Cloud Server, site intelligent control device is passed through by the corresponding functional module of cloud long-distance management system again, field device is implemented to include that parameter is adjusted and set, operating condition, the corresponding operation of fault diagnosis and maintenance, policer operation management.The means of the novel maintenance management system available information manage O&M, keep O&M service both intuitive, more efficient, safe and convenient.
Description
Technical field
The present invention relates to manufacturing technology fields.More particularly to a kind of novel maintenance management system.
Background technique
All the time, the technological service of product is usually to go to Site Service with technical staff or user is allowed to send equipment to
Technical support centre is safeguarded, and is the O&M cost and imeliness problem for reducing technical staff and improving to Site Service, is adopted
With the technical support mode of telephone service although being generally used, efficiency remains to not high, and considerably increases technology
Support cost, usual technical support and maintenance must rely on the world-of-mouth communication between technical staff and user to carry out, among these
Exchange is time-consuming and is easy error.Many users know little about it to equipment, and then when encountering problems, they must be to technical staff
Failure information and relevant operation are provided.When attempting to solve the problems, such as, technical staff may instruct user to execute a series of complexity
Process, and these processes are perhaps unfamiliar with completely for users, if user cannot be made to ask instead by correct requirement operation
Topic deteriorates, in addition, if problem not can solve by phone, then before technical staff parent goes to Solve on site problem, equipment
It will be unable to continue to use, delay production.Meanwhile traditional equipment O&M mode needs specified personal management, regularly cleans, week
Maintenance, moon maintenance, whether maintenance and maintenance work are difficult to manage in place, in addition in equipment running process, if misoperation,
Overload operation does not define foundation, is that repair be to change especially for obsolete equipment, can not carry out comprehensive cost accounting.It passes
The equipment management mode of system is like taking totally ineffective measures, it is difficult to grasp the key link a little, solve critical issue.
Summary of the invention
The purpose of the present invention is providing a kind of novel maintenance management system in view of the deficiency of the prior art, this is remote
The means of journey operation management system available information manage O&M, keep O&M service both intuitive, more efficient, safe and convenient.
The technical solution of novel maintenance management system of the present invention includes remote equipment maintenance and administration center, is tieed up with remote equipment
The site intelligent control device of administrative center's connection, and its corresponding cloud long-distance management system are protected, is remotely managed by cloud and is
Unite real-time collection site relevant device corresponding data information and be transferred to industrial intelligent gateway, industrial intelligent gateway passes through interconnection
Net is transferred to Cloud Server, then passes through site intelligent control device by the corresponding functional module of cloud long-distance management system, to existing
Field device is implemented to include parameter adjustment and setting, corresponding operation, the policer operation management of operating condition, fault diagnosis and maintenance.
The functional module of the cloud long-distance management system includes device management module, expertise library module, maintenance management
Module, enterprise information management module, client manager module, system setup module.
Novel maintenance management system of the invention by acquiring the operation data of equipment in real time, realization can check at any time,
Management equipment information at any time more efficiently obtains the accumulation working experience that facility information can be more convenient, realizes that knowledge passes
Holding can be with intelligent monitoring device, and can find failure problems in time by the intellectual analysis and comparison of big data, it may be convenient to
It checks hardware change history, understands device hardware configuration.Remote failure maintenance, reduces O&M cost, improves service quality.Change is set
The management mode that standby state craft typing reports.Reach the requirement that intelligence manufacture uses equipment, manages.Its whole system is set
Meter exploitation can all realize on current state-of-the-art technology platform, bob and strong applicability, no matter from hardware or software
Exploitation has all ensured that scientific, reasonable, practical, the advanced and operability in industrial application.
Detailed description of the invention
Fig. 1 is that novel maintenance management system of the present invention constitutes schematic diagram；Fig. 2 is the cloud of novel maintenance management system of the present invention
Long-distance management system (software) functional block diagram.Fig. 3 is the cloud long-distance management system function of novel maintenance management system of the present invention
Navigation menu interface.
Specific embodiment
In order to further appreciate that technical solution of the present invention, the present invention is made by following embodiment combination attached drawing further
Explanation.
As shown in Figs. 1-3.This cloud novel maintenance management system includes remote equipment maintenance and administration center, site intelligent control
Device (such as PLC), remote equipment maintenance and administration center mainly include communicatively connecting with site intelligent control device
Main control computer, and the electric terminal equipment being connect with main control computer.Its electric terminal equipment may include computer, big
Type shows electrical screen and/or mobile terminal device (such as mobile phone).
Its PLC input terminal can be connected with including electric current, voltage, circuit, signal frequency, noise, temperature, humidity and/or open
The sensors such as coila.Remote equipment maintenance and administration center sets production scene by acquiring the signal data of its sensor detection
It is standby to carry out corresponding policer operation management.Such as in Zhejiang curstomer's site, operational system obtains reality from the sensor of remote equipment
When data, monitor that equipment box temperature is excessively high and negative pressure is abnormal, remote data center system by this information by short message with
And the push function of APP, it notifies the administrator and plant equipment administrative staff of maintenance and administration center, informs their equipment rows
Wind system may block.Temperature of such as leaving continues to increase, this production will fail or even equipment is it can also happen that damage.
This time operational system can be in first time notifier processes in event.The warning function of operational system, system can be according to Current Temperatures
Data and storage historical data in systems be real time contrast, when in system discovery real time data and System History library simultaneously
The data degree of matching that phase causes warning is high, and operational system will issue corresponding warning information, notify corresponding staff
It goes to handle.By such event can there is no when just intervene handle well.
This cloud novel maintenance management system remote equipment maintenance and administration center is real-time by PLC by its cloud long-distance management system
It acquires the corresponding data of each relevant device of production scene and is transferred to industrial intelligent gateway, industrial intelligent gateway passes through internet
It is transferred to Cloud Server, cloud long-distance management system controls management function module by its corresponding system and passed through by main control computer
Site intelligent control device (or intelligent station), to production scene equipment carry out include parameter adjustment and setting, operating condition,
The corresponding policer operation management such as fault diagnosis, maintenance, repair and maintenance.
The operating status and/or use of long-range monitoring site production equipment are needed and implemented in view of preferably meeting production
Situation, cloud long-distance management system integrally use B/S structure (Browser/Server browser/server structure), it is to establish
A kind of completely new software system construction system on the basis of wide area network is used by Wincc Web Navigator option
WWW browser technology, in conjunction with a variety of script scripting languages and Active technology of browser, and in Terminal Server Client without installation
Configuration software only need to key in corresponding IP address in IE browser, and user can monitor project operation.
Cloud long-distance management system further includes mobile terminal server, and mobile terminal server can be real by WebUX technology
Monitoring device operation on present various intelligent mobile terminals.Also it limited can implement corresponding operation, the monitoring to field device
Operational administrative.Cloud long-distance management system increases firewall protection between Terminal Server Client and local client, can effectively improve
The safety of the whole system of cloud long-distance management system.
Its cloud long-distance management system includes device management module 1, expertise library module 2, maintenance management module in this example
6, six functional modules such as enterprise information management module 3, client manager module 4, system setup module 5.
Device management module includes two submodules, i.e. facility information and spare parts and components submodule.Pass through facility information
Module can check the essential information of institute, the enterprise purchase of equipment, technical parameter, the equipment date of production, the specification of equipment type of equipment
Number, the parameters such as device type.Spare parts and components submodule can some vulnerable parts of query facility installed date, use the time, maintenance
The information such as period and last time service time.This module with regard to a suitable file store, each equipment have one oneself
Identity card, by this file store, we can view all equipment, convenient to be managed to equipment.Base profile is to shelves
The classification of case is also very thin, organic type archives, equipment files, customer profile, device type archives, accessory archives, warehouse archives.Often
Also very comprehensively, including device type, equipment type, equipment factory number, the equipment date of production, equipment are other for the information of one equipment
Name, it's guarantor's date pasts equipment guarantee period, equipment, the information such as archives details of software version, intelligent cell controller, software version.
This service can be to items of equipment remote upgrade or progress software replacement.Maintenance is set to equipment simultaneously to remind, and is periodically mentioned
It wakes up and maintains, does which maintenance project etc..
Expertise library module includes four submodules, equipment knowledge base, operation or work standard, fault code, specification of equipment type
Work song module.Equipment knowledge base submodule can inquire all professional parameters of the equipment；Operation or work standard submodule has equipment regular
The process and explanation of operation；The explanation of fault code submodule shown code when having a relevant device failure；Specification of equipment
Model submodule can inquire the parameter and model of all accessories of the equipment.This part is equivalent to a fault database management,
Usually all failure accumulations get up to form a fault database, and alarm problem occur in various smart machines later in this way, and we may be used
To find inside fault database, us are facilitated to post-process the failure of alarm day, fault database can be according to each smart machine fault alarm
Implementation update is carried out, according to various fault alarms, expert is also corresponding to provide fault solution, all function moulds in this part
Block can be inquired, and increase, modification, the management operation such as deletion.
Maintenance management module includes Trouble Report and maintenance two submodules of work order, and Trouble Report submodule can inquire
Specific fault signature, symptom description when equipment breaks down, time and failure position and event including failure
Hinder grade etc..When maintenance mans' form sub-module can inquire equipment failure, the progress and processing method of the troubleshooting, side
Just administrator's scheduling engineer after sale is handled.This part of major function effect is various business services, including maintenance industry
Business, maintenance business, inspection business hand over machine business, technological transformation business, accessory to check and write off, Jiu Jianfan factory, revisit service, equipment calibrating.This
What a little services were made to measure both for equipment, it can solve the problem of equipment many, while there are one matched APP, it can
All kinds of service problems are quickly solved with more convenient.Various projects in various service pages are all configurable with text,
The setting of each link is configurable, and thus can be adapted for miscellaneous equipment.
Company information module includes: company information submodule, user information submodule, batch report submodule, history number
According to submodule, alarm data submodule, tables of data, submodule is set；Company information submodule can inquire change enterprise title,
The information such as location, corresponding responsible person.User information submodule can inquire the enterprise has using this set system for which account, and with pipe
Reason person's identity can add or delete user, and change child user logins password.Batch report submodule can inquire this
Enterprise's history production batch data, and can print.Historical data submodule can be run with query facility in generated number
According to, and generate report.Alarm data submodule can be run with query facility in generated history alarm situation, and generate report
Table.Tables of data submodule can customized all kinds of report tableau formats of setting.
Client manager module can inquire the enterprise and possess the number of client, title, and whether the client is online, be
The states such as no real-time upload.
System setup module can it is customized setting system interface operation button, can be with inquiry operation log, Ke Yishi
The personal settings of existing system interface.Basic management relates generally to the management on platform, the foundation of each organization, Ren Yuanfen
Match, personnel's authority distribution, structural establishment associated allocation, all kinds of associated documents management of equipment, the functions such as system configuration.
Its cloud long-distance management system of the invention further includes network video O&M module, by being placed in production scene, connection
The video and audio recording device of intelligent controlling device or its data collector on site is carried out with remote technology attendant with live skill
The mode of art service carries out long-range O&M Operating Guideline in real time.Its video and audio recording device can be for Portable pocket or for correlation
Production scene device-specific bit installs fixed fixed-point type device.
Also, its cloud novel maintenance management system further includes this system device diagnostic functional module, passes through system equipment
Diagnostic function module is abnormal (related data such as acquired is aberrant) according to its collected data difference formula, to live intelligence
The operation troubles that can control the equipment such as device and/or data collector carries out analyzing and diagnosing.Remaining structure of this example and corresponding prison
Keyholed back plate manages the method for operation and above-described embodiment is similar.
Claims (2)
1. a kind of novel maintenance management system is safeguarded with remote equipment and is managed it is characterized in that including remote equipment maintenance and administration center
The site intelligent control device of reason center connection, and its corresponding cloud long-distance management system, it is real by cloud long-distance management system
When collection site relevant device corresponding data information and be transferred to industrial intelligent gateway, industrial intelligent gateway pass through internet pass
It is defeated to arrive Cloud Server, then site intelligent control device is passed through by the corresponding functional module of cloud long-distance management system, scene is set
It is standby to implement to include parameter adjustment and setting, corresponding operation, the policer operation management of operating condition, fault diagnosis and maintenance.
2. novel maintenance management system according to claim 1, it is characterized in that the functional module of the cloud long-distance management system
Including device management module, expertise library module, maintenance management module, enterprise information management module, client manager module,
System setup module.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211691807.5A CN117111497A (en) | 2019-01-29 | 2019-01-29 | Remote operation and maintenance management system |
| CN201910086195.9A CN109857020A (en) | 2019-01-29 | 2019-01-29 | Novel maintenance management system |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201910086195.9A CN109857020A (en) | 2019-01-29 | 2019-01-29 | Novel maintenance management system |
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| CN202211691807.5A Division CN117111497A (en) | 2019-01-29 | 2019-01-29 | Remote operation and maintenance management system |
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| CN201910086195.9A Pending CN109857020A (en) | 2019-01-29 | 2019-01-29 | Novel maintenance management system |
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Cited By (15)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110286661A (en) * | 2019-06-25 | 2019-09-27 | 南京传业环保科技有限公司 | Intelligent monitoring and operation management system for sewage treatment |
| CN110989528A (en) * | 2019-12-12 | 2020-04-10 | 杭州领克信息科技有限公司 | Remote maintenance method of industrial equipment |
| CN111080140A (en) * | 2019-12-19 | 2020-04-28 | 江苏亨通工控安全研究院有限公司 | Industrial control equipment maintenance scheduling system and method |
| CN111461573A (en) * | 2020-04-23 | 2020-07-28 | 杭州弧聚科技有限公司 | Efficient low-cost composite network operation and maintenance service system and method |
| CN112633726A (en) * | 2020-12-29 | 2021-04-09 | 吴江市创捷经编纺织有限公司 | Intelligent setting and management system for production equipment parameters |
| CN112731870A (en) * | 2020-12-08 | 2021-04-30 | 合肥金人科技有限公司 | Industrial automation remote intelligent control system |
| CN112947281A (en) * | 2021-03-05 | 2021-06-11 | 武汉盛博辉自动化技术有限公司 | Automobile production line safety monitoring system and method based on PLC control |
| CN113011609A (en) * | 2021-02-26 | 2021-06-22 | 杭州开源电脑技术有限公司 | Equipment operation and maintenance system applied to textile printing and dyeing |
| CN113204199A (en) * | 2021-04-26 | 2021-08-03 | 武汉卓尔信息科技有限公司 | Remote operation and maintenance system and method for industrial equipment |
| CN113269455A (en) * | 2021-06-03 | 2021-08-17 | 成都市昊峰网络工程有限公司 | Automatic operation and maintenance system based on internet |
| CN113365292A (en) * | 2021-06-23 | 2021-09-07 | 山东齐电电子科技有限公司 | Communication network remote diagnosis upgrading method based on 5G and gateway management system |
| CN114531379A (en) * | 2021-12-30 | 2022-05-24 | 爱普（福建）科技有限公司 | Remote operation and maintenance method and system for edge gateway |
| CN114875999A (en) * | 2022-05-27 | 2022-08-09 | 上海威派格智慧水务股份有限公司 | Pump room operation and maintenance management system for secondary water supply system |
| CN115903761A (en) * | 2023-02-21 | 2023-04-04 | 杭州普菲科空分设备有限公司 | Control method and control system for remotely diagnosing and controlling air separation plant |
| CN116038192A (en) * | 2023-01-10 | 2023-05-02 | 重庆华数机器人有限公司 | Welding robot remote operation and maintenance system based on cloud platform |
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Cited By (17)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110286661A (en) * | 2019-06-25 | 2019-09-27 | 南京传业环保科技有限公司 | Intelligent monitoring and operation management system for sewage treatment |
| CN110989528A (en) * | 2019-12-12 | 2020-04-10 | 杭州领克信息科技有限公司 | Remote maintenance method of industrial equipment |
| CN111080140A (en) * | 2019-12-19 | 2020-04-28 | 江苏亨通工控安全研究院有限公司 | Industrial control equipment maintenance scheduling system and method |
| CN111461573A (en) * | 2020-04-23 | 2020-07-28 | 杭州弧聚科技有限公司 | Efficient low-cost composite network operation and maintenance service system and method |
| CN112731870A (en) * | 2020-12-08 | 2021-04-30 | 合肥金人科技有限公司 | Industrial automation remote intelligent control system |
| CN112633726A (en) * | 2020-12-29 | 2021-04-09 | 吴江市创捷经编纺织有限公司 | Intelligent setting and management system for production equipment parameters |
| CN113011609A (en) * | 2021-02-26 | 2021-06-22 | 杭州开源电脑技术有限公司 | Equipment operation and maintenance system applied to textile printing and dyeing |
| CN112947281B (en) * | 2021-03-05 | 2023-02-10 | 武汉盛博辉自动化技术有限公司 | Automobile production line safety monitoring system and method based on PLC control |
| CN112947281A (en) * | 2021-03-05 | 2021-06-11 | 武汉盛博辉自动化技术有限公司 | Automobile production line safety monitoring system and method based on PLC control |
| CN113204199A (en) * | 2021-04-26 | 2021-08-03 | 武汉卓尔信息科技有限公司 | Remote operation and maintenance system and method for industrial equipment |
| CN113269455A (en) * | 2021-06-03 | 2021-08-17 | 成都市昊峰网络工程有限公司 | Automatic operation and maintenance system based on internet |
| CN113365292A (en) * | 2021-06-23 | 2021-09-07 | 山东齐电电子科技有限公司 | Communication network remote diagnosis upgrading method based on 5G and gateway management system |
| CN114531379A (en) * | 2021-12-30 | 2022-05-24 | 爱普（福建）科技有限公司 | Remote operation and maintenance method and system for edge gateway |
| CN114875999A (en) * | 2022-05-27 | 2022-08-09 | 上海威派格智慧水务股份有限公司 | Pump room operation and maintenance management system for secondary water supply system |
| CN114875999B (en) * | 2022-05-27 | 2023-11-21 | 上海威派格智慧水务股份有限公司 | Pump room operation and maintenance management system for secondary water supply system |
| CN116038192A (en) * | 2023-01-10 | 2023-05-02 | 重庆华数机器人有限公司 | Welding robot remote operation and maintenance system based on cloud platform |
| CN115903761A (en) * | 2023-02-21 | 2023-04-04 | 杭州普菲科空分设备有限公司 | Control method and control system for remotely diagnosing and controlling air separation plant |
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| CN117111497A (en) | 2023-11-24 |
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Application publication date: 20190607 |