CN108681288A - A kind of novel maintenance system based on cloud platform - Google Patents

A kind of novel maintenance system based on cloud platform Download PDF

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Publication number
CN108681288A
CN108681288A CN201810693201.2A CN201810693201A CN108681288A CN 108681288 A CN108681288 A CN 108681288A CN 201810693201 A CN201810693201 A CN 201810693201A CN 108681288 A CN108681288 A CN 108681288A
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China
Prior art keywords
cloud
data
cloud platform
equipment
gateway
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CN201810693201.2A
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Chinese (zh)
Inventor
聂佳
琚长江
程睿远
薛吉
阎阅
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Shanghai Electrical Apparatus Research Institute Group Co Ltd
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Shanghai Electrical Apparatus Research Institute Group Co Ltd
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Priority to CN201810693201.2A priority Critical patent/CN108681288A/en
Publication of CN108681288A publication Critical patent/CN108681288A/en
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    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/04Programme control other than numerical control, i.e. in sequence controllers or logic controllers
    • G05B19/042Programme control other than numerical control, i.e. in sequence controllers or logic controllers using digital processors
    • G05B19/0423Input/output
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00Program-control systems
    • G05B2219/20Pc systems
    • G05B2219/24Pc safety
    • G05B2219/24215Scada supervisory control and data acquisition

Abstract

The present invention relates to a kind of novel maintenance systems based on cloud platform, which is characterized in that includes the cloud gateway positioned at industry spot, the cloud platform positioned at high in the clouds, moving operation end equipment and monitoring Web client.Novel maintenance system provided by the invention based on cloud platform, structure is simple, versatile, can be widely applied in equipment or producing line operational system.The cloud platform of the present invention has online configuration function, can be directed to different application field, and interface is monitored in real time according to field demand fast assembling.Cloud gateway is adapted to different industry spot applications.Meanwhile system application is flexible, easy to operate, maintainability is strong.

Description

A kind of novel maintenance system based on cloud platform
Technical field
A kind of novel maintenance system based on cloud platform of the present invention, belongs to industry control automatic field.
Background technology
By carrying out remote on-line monitoring and predictive maintenance to industrial field device, work thousands of miles away is quickly solved Field failure reduces manpower and goes on business cost, realizes industrial Internet of Things guarantee, is that equipment vendors and the urgent of system service quotient are essential It asks.Currently, novel maintenance system is directed to single business scope, the fortune for needing customized development different according to different application ranges Maintain system, and monitoring interface is generally by configuration software customized development, once the device type or function of monitoring increase, monitoring system It needs to upgrade by professional and safeguard with software, initial stage input and later stage operation all costs are huge.
Application No. is the applications for a patent for invention of 201610197345.X to disclose a kind of intellectual monitoring O&M system of switchgear System, is made of intelligent O&M terminal, server end and mobile client terminal, the number of received server-side intelligence O&M terminal acquisition According to and push to mobile client terminal, realize the in-service monitoring of switchgear, the monitoring of switchgear auxiliary system, a secondary device Running state monitoring and accident analysis and fault location.The operational system is the monitoring operational system for switchgear, customization Change degree is high, can not be applied to the operational system of other business scopes.
The patent of invention of Patent No. ZL201310044323.6 disclose manufacturing equipment embedded intelligent monitoring with it is long-range Maintenance system forms star network by remote maintenance center and the Embedded Intelligent Monitoring and Maintenance Unit for being distributed in strange land;It is embedding Enter formula intelligent monitoring and maintenance unit include microcontroller, data acquisition module, data interaction module, human-computer interaction module and Data memory module, remote maintenance center include system status monitoring, equipment failure diagnostic module and military equipment management module.This is remote The remote status of journey operational system is monitored carries out video monitoring by camera mode, and remote control can not be online group State.
Invention content
The object of the present invention is to provide a set of general novel maintenance systems, realize the operation of equipment and automatic production line Condition monitoring, high-speed data acquisition, failure anticipation and the long-distance intelligents such as diagnosis operate.
In order to achieve the above object, the technical solution of the present invention is to provide a kind of novel maintenance system based on cloud platform System, which is characterized in that include the cloud gateway positioned at industry spot, the cloud platform positioned at high in the clouds, moving operation end equipment and monitoring Web client, wherein:
Cloud gateway is used to acquire the initial data of industrial field device, then carries out edge calculations to initial data, will be original Data judging is abnormal data or normal data, and cloud gateway selects a kind of suitable logical according to field condition after being packaged normal data The data of packing are uploaded to cloud platform by letter mode using MQTT/AMQP agreements, and for abnormal data, cloud gateway passes through comparison Analysis generates different grades of warning message;Meanwhile cloud gateway according to the different types of data of initial data by initial data pair It should deposit in the disparate databases of cloud intra-gateway;Cloud gateway also receives the cloud that cloud platform issues based on MQTT/AMQP agreements Control instruction is held, selects a kind of proper communication mode to carry out data with cloud platform according to field condition using MQTT/AMQP agreements Interaction;
Cloud platform includes cloud platform administrative center and cloud platform service module, and cloud platform administrative center is as MQTT/AMQP Server, cloud gateway and cloud platform service module are used as MQTT/AMQP clients, wherein:
Cloud platform administrative center includes connection processing center and transaction center, then has:
Connection processing center is for safeguarding MQTT/AMQP clients connection pool, preserving the twin device configuration information of equipment, preservation Document container configuration information and issue high in the clouds control instruction;Cloud gateway and cloud platform service module construct the connection of oneself respectively Character string is simultaneously accessed in this, as voucher in connection processing center, and being used as server intermediary by connection processing center carries out identity Certification;The corresponding twin device of equipment is generated on connection processing center in the cloud gateway of cloud platform service module registration matches confidence Breath, the twin device of equipment form one-to-one relationship with every registered cloud gateway, record the metadata of cloud gateway;Cloud net It closes configuration information to be stored in document container, the storage address of configuration information is corresponded in the twin device of equipment only save file container
Transaction center is then responsible for forwarding and uploads data or abnormal data/warning message;
Cloud platform service module includes device management platform and project management platform, there is each equipment in device management platform Device instance, different parameterized templates, project management platform includes variable tree, configuration picture, and user is in project management platform After upper grassroot project, corresponding equipment is added, the equipment of addition passes through the equipment for importing the relevant device on device management platform Example realizes that device instance calls corresponding parameterized template, the corresponding data items in parameterized template to be associated with project management platform Variable tree in relevant parameter, call and shown in the relevant parameter to configuration picture in the variable tree.
Preferably, the cloud gateway judges initial data by preset data threshold, wherein exceeds The judgement of data threshold is abnormal data, and the judgement without departing from data threshold is normal data.
Preferably, the database in the cloud gateway includes real-time data base, analytical database, historical data base, configuration Database.
A kind of universal novel maintenance system based on cloud platform of the present invention, advantage are:
Traditional novel maintenance system is directed to single business scope, needs according to different application range customized developments not Same operational system.And on-site supervision interface is stored in generally by configuration software customized development in the net computer of local monitor room, It can not carry out novel maintenance operation;Or LAN web server is built, gathered data and configuration information are stored to LAN In server, server needs the fixed IP of setting and specific wall port that could support to remotely access, and can not accomplish to supervise Control online dynamic adjustment and the dynamic capacity-expanding data space at interface.Traditional novel maintenance system group mostly as unit of equipment Monitoring interface is built, the production line user that field device type is various, monitoring data point is numerous can not be effectively managed.
Novel maintenance system provided by the invention based on cloud platform, structure is simple, versatile, can be widely applied to set In standby or producing line operational system.Cloud platform is made of cloud platform administrative center and cloud platform service module, cloud platform administrative center As MQTT/AMQP servers, it is responsible for the connection and data interaction of cloud gateway and cloud platform service module.Cloud platform service module It is responsible for the cloud business service of novel maintenance system.This framework mode by network connection and business service logical separation, purport Reliable network service is being provided for the industrial field device in low bandwidth and unstable network environment, while cloud platform being made to have There is online configuration function, different application field can be directed to, interface is monitored in real time according to field demand fast assembling.Cloud gateway uses Real time operating system supports high-speed data acquisition;With Ethernet, serial ports, CAN, WiFi, 3G/4G communication, support The various communications protocols such as Modbus/TCP, Modbus-RTU, CANopen are adapted to different industry spot applications.Meanwhile being System application is flexible, and easy to operate, maintainability is strong.Cloud platform has the function of parameterized template, and interface establishment is carried out as unit of project, It can be according to the existing template of existing engineering, quick grassroot project, configuration parameter.Equipment vendors and system integrator can be according to itself industry Relevant parameter template is established in business field, forms resources bank;Meanwhile cloud platform can be according to the add drop demand of field device, dynamic is adjusted Whole monitoring interface, without upgrading cloud service software, maintenance cost is low.
Description of the drawings
Fig. 1 is that the novel maintenance system based on cloud platform of the present invention totally constitutes schematic diagram;
Fig. 2 is the cloud gateway hardware structural schematic diagram of the present invention;
Fig. 3 is the data interaction schematic diagram of the cloud gateway and cloud platform of the present invention;
Fig. 4 is the mapping principle exemplary plot between physical device gathered data, parameterized template and the configuration interface of the present invention.
Specific implementation mode
In order to make the present invention more obvious and understandable, hereby with preferred embodiment, and attached drawing is coordinated to be described in detail below.
It a kind of is made of three core components based on the novel maintenance system of cloud platform as shown in Figure 1, provided by the invention: Cloud gateway 1, cloud platform 2, moving operation end equipment 3 (be usually cell phone application, cell phone application have equipment running status check, work The functions such as single submission, equipment maintenance, user setting) and monitoring Web client 4.Wherein, cloud gateway 1 is located at industry spot, and existing Field industrial control equipment connection.Cloud platform 2 is located at high in the clouds, is connected by internet and the cloud gateway 1 of industry spot.Moving operation end is set Standby 3 are connect by wireless network mode with cloud platform 2 via cell phone application;Monitoring Web client 4 be located at novel maintenance center or Other remote zones are connect by internet with cloud platform 2.
Cloud gateway 1 is the core equipment in the novel maintenance system based on cloud platform, is industry spot and long-range cloud platform Communication bridge, major function includes:(1) equipment such as PLC, measuring instrument, sensor are connected by bus mode, is responsible for data Acquisition calculates, storage;(2) it is communicated with cloud platform 2, realizes that gathered data and operating status upload;The control of cloud platform 2 is received to refer to It enables and is handed down to industrial field device.
In the present embodiment, cloud gateway 1 acquires industry spot by communication interfaces such as RS232, RS485, CAN or Ethernets Device data, then edge calculations are carried out to acquired original data, and data threshold is seen if fall out, to normal data according to both Fixed format is packaged, and is compared and analyzed to abnormal data and is generated different grades of warning message, according to field condition, selection with Too net, WiFi or 3G/4G communication modes, are attached and data interaction using MQTT/AMQP agreements and cloud platform 2.Meanwhile cloud Gathered data correspondence is deposited in real-time data base in cloud gateway, analytical database, history number by gateway 1 according to different types of data According to library, configuration database.
Cloud gateway 1 mainly consists of the following parts:Data acquire monitoring module, data processing module, data memory module, Remote communication module, man-machine interaction unit, power supply unit.As shown in Fig. 2, in the present embodiment, above-mentioned module is specific by 11 Part forms:Main control unit, RS485 communication modules, remote ethernet communication module, local ethernet communication module, CAN communication Module, 4G communication modules, WiFi communication module, SD card memory module, key-press module, indicating lamp module, power management module.It is main It controls unit and uses ARMCortex-A8 core chips, with peripheral various types of communication module, memory module, key-press module, indicator light mould Block is connected, and realizes the interaction, calculating and storage of data.Data storage cell by SD card memory module and main control module inside The areas flash and the areas ram are constituted, for real-time data collection, analysis data, historical data, configuration data correspondence to be deposited in cloud Real-time data base, analytical database, historical data base, configuration database in gateway.Acquisition monitoring unit communicates mould by RS485 Block, local ethernet communication module, CAN communication module are constituted, and are communicated, are showed with industrial field device for cloud gateway The acquisition of field real time data.Telecommunication unit is long-range by remote ethernet module, 4G communication modules, WiFi communication module composition Communication unit carries out internet remotely connection and data interaction for the communication between cloud gateway and cloud platform.Human-computer interaction list Member is made of key-press module and indicating lamp module, key-press module for cloud gateway restart and factory reset operation, instruction Lamp module is used to indicate the operating status and malfunction of cloud gateway.Power supply unit is made of power management module, is responsible for 24V Power conversion is that voltage needed for other hardware modules is powered.
As shown in Figure 3, it is shown that the cloud gateway 1 of present system and 2 data interaction principle of cloud platform.Cloud gateway 1 and cloud It is attached by MQTT/AMQP agreements between platform net 2 and data interaction.
Cloud platform 2 realize the Web service of remote maintenance system, data storage, client access, the online configuration in interface, The functions such as Operational Data Analysis, failure predication, maintenance management.Cloud platform 2 is mainly made of two parts, cloud platform administrative center 2- 1 and cloud platform service module 2-2.Cloud platform administrative center 2-1 is responsible for cloud gateway 1 and cloud platform as MQTT/AMQP servers The connection and data interaction of service module 2-2, cloud gateway 1 and cloud platform service module 2-2 are used as client MQTT/AMQP. Cloud platform service module 2-2 is responsible for the cloud business service of novel maintenance system.
Cloud platform administrative center 2-1 is made of 3 parts:Connection processing center 2-1-1, transaction center 2-1-2 and Document container 2-1-4, the twin device 2-1-3 of equipment are included in cloud platform administrative center 2-1.Connection processing center 2-1-1 is main Be responsible for safeguarding MQTT/AMQP clients connection pool, preserve the twin device 2-1-3 of equipment and document container 2-1-4 configuration informations and Issue high in the clouds control instruction;And transaction center 2-1-2 is then responsible for forwarding and uploads data or abnormal data/warning message. This building mode of cloud platform 2 makes connection management it is intended that internet of things equipment in low bandwidth and unstable network environment Reliable network service is provided.
Cloud gateway 1 and cloud platform service module 2-2 construct the connection string of oneself and are accessed in this, as voucher respectively In the 2-1-1 of connection processing center, server intermediary is used as by connection processing center 2-1-1 and carries out authentication.In addition to this, The twin device 2-1-3 information of equipment corresponding to the also in store each registration gateways of connection processing center 2-1-1.Cloud platform services mould Block 2-2 can send high in the clouds control instruction by connection processing center 2-1-1 to online cloud gateway 1.In cloud platform service module The cloud gateway device of 2-2 registrations can generate the corresponding twin device 2-1-3 configurations of equipment on the 2-1-1 of connection processing center automatically Information.The twin device 2-1-3 of equipment forms one-to-one relationship with every registered gateway device, records gateway device Metadata.Configuration is carried out either on cloud platform service module 2-2 and still carries out configuration information modification on cloud gateway 1, all The meeting twin device 2-1-3 mapped contents of more new equipment, to realize the data and cloud platform service module 2-2 numbers of cloud gateway 1 According to consistent.Due to the permission limited length of the twin device 2-1-3 of individual equipment, cloud gateway device configuration information is stored in text In part container 2-1-4, and the storage address of configuration information is corresponded in the twin device 2-1-3 of equipment only save file container 2-1-4, shape Mapping relations between forming apparatus twin device 2-1-3 and document container 2-1-4.
Cloud gateway 1 and flat 2 communication processes of cloud are as follows:Connection processing center 2-1-1 client handle is created first simultaneously After being successfully connected to connection processing center 2-1-1, is obtained and set from the twin device 2-1-3 of the corresponding equipment of gateway by call back function Standby data point configuration information.1 turn-on data of cloud gateway uploads thread after obtaining successfully, and according to upload cycle polling message team Row, if finding, there are new gathered datas, are bundled into the ison formats of agreement by the gathered data group and are uploaded to issued transaction Center 2-1-2.Meanwhile asynchronous execution receives call back function, it will be in the control command incoming message queue of high in the clouds.
As shown in Figure 4, it is shown that between the physical device gathered data of present system, parameterized template and configuration interface Mapping principle.Project has been managed monitoring interface of the present invention for unit.
For novel maintenance project establish realization process be:First, according to allocated account number cipher, cloud platform is logged in 2, O&M project, the essential information of allocation project project are created in cloud platform 2.Secondly, addition cloud gateway 1, configures gateway Essential information, including:Gateway name, model, gateway ID, gateway SN, type of attachment, gateway MAC, firmware version etc..Then, add Add connection equipment, the parameters, wherein equipment message and equipment such as configuration facility information, Serial Port Information, equipment message, number of devices strong point Data point is configured by parameterized template mode, if existing parameterized template is unsatisfactory for current project demand, modification is needed to have Template generates new parameterized template.Finally, by graphic interface, O&M equipment or production producing line configuration interface, configuration are added Monitoring data point and other related informations preserve project information.
When needing to add parameter show value, it is only necessary to which matching for display interface can be completed by pulling corresponding display control It sets, realizes without code programming.The specific implementation process is as follows:The picture frame that process equipment 7 is selected on monitoring interface, monitoring point is pulled To picture frame, the corresponding parameter No. 5 of variable tree in monitoring point is selected.Each parameter number in variable tree 5 can be mapped to equipment Management platform 2-2-2 is corresponded in the parameterized template of equipment.Device parameter template has been matched when adding cloud gateway connected device Set completion.The data flow of the process is as follows:Factory process equipment 001 carries out data acquisition and prison by PLC8 to field device A9 Control, and gathered data is sent to live cloud gateway 1, cloud gateway 1 gives temperature data uploading to cloud platform pipe by internet again Reason center 2-1-1, cloud platform administrative center 2-1-1 give data distribution to cloud platform service module 2-2 again.Cloud platform service module 2-2 is made of device management platform 2-2-1 and project management platform 2-2-2.Match in project management platform at monitoring and control configuration interface It sets and shows.The grassroot project A on project management platform 2-2-2 adds process equipment 10, and process equipment 10 is by importing equipment Process equipment example 7 on management platform 2-2-1 realizes that 7 call parameters template 11 of process equipment example, the template includes " ginseng 1 " data item of number, the data item are associated with the parameter 1 in project management platform 2-2-2 variables tree 5, call in the variable tree 5 Parameter 1 indicated value of the motor temperature to configuration picture 6.Similarly, the information such as failure, alarm of site environment acquisition, can pass through The above mapping principle, dynamic are established into configuration monitoring picture.

Claims (3)

1. a kind of novel maintenance system based on cloud platform, which is characterized in that include positioned at the cloud gateway (1) of industry spot, position In the cloud platform (2) in high in the clouds, moving operation end equipment (3) and monitoring Web client (4), wherein:
Cloud gateway (1) is used to acquire the initial data of industrial field device, then carries out edge calculations to initial data, by original number According to be determined as abnormal data or normal data, cloud gateway (1) normal data is packaged after according to field condition selection it is a kind of suitable The data of packing are uploaded to cloud platform (2), for abnormal data, cloud gateway (1) by communication mode using MQTT/AMQP agreements Different grades of warning message is generated by comparative analysis;Meanwhile cloud gateway (1) will according to the different types of data of initial data Initial data, which corresponds to, to be deposited in the internal disparate databases of cloud gateway (1);Cloud gateway (1) is also connect based on MQTT/AMQP agreements The high in the clouds control instruction that cloud platform (2) issues is received, a kind of proper communication side is selected using MQTT/AMQP agreements according to field condition Formula carries out data interaction with cloud platform (2);
Cloud platform (2) includes cloud platform administrative center (2-1) and cloud platform service module (2-2), cloud platform administrative center (2-1) As MQTT/AMQP servers, cloud gateway (1) and cloud platform service module (2-2) are used as MQTT/AMQP clients, wherein:
Cloud platform administrative center (2-1) includes connection processing center (2-1-1) and transaction center (2-1-2), then has:
Match for safeguarding MQTT/AMQP clients connection pool, preserving the twin device of equipment (2-1-3) at connection processing center (2-1-1) Confidence breath and issues high in the clouds control instruction at save file container (2-1-4) configuration information;Cloud gateway (1) and cloud platform service Module (2-2) constructs the connection string of oneself and is accessed in connection processing center (2-1-1) in this, as voucher respectively, passes through Connection processing center (2-1-1) carries out authentication as server intermediary;In the cloud net that cloud platform service module (2-2) is registered It closes (1) and generates the corresponding twin device of equipment (2-1-3) configuration information, the twin device (2- of equipment on connection processing center (2-1-1) One-to-one relationship 1-3) is formed with every registered cloud gateway (1), records the metadata of cloud gateway (1);Cloud gateway (1) configuration information is stored in document container (2-1-4), right in the twin device of equipment (2-1-3) only save file container (2-1-4) Answer the storage address of configuration information
Transaction center (6) is then responsible for forwarding and uploads data or abnormal data/warning message;
Cloud platform service module (2-2) includes device management platform (2-2-1) and project management platform (2-2-2), equipment management There are the device instance of each equipment, different parameterized templates in platform (2-2-1), project management platform (2-2-2) includes variable (5), configuration picture (6) are set, user after grassroot project, adds corresponding equipment in project management platform (2-2-2), addition Equipment realizes that device instance is called corresponding by importing the device instance of the relevant device on device management platform (2-2-1) Parameterized template, the corresponding data items in parameterized template are associated with the corresponding ginseng in the variable tree (5) of project management platform (2-2-2) Number calls displaying in the relevant parameter to configuration picture (6) in the variable tree (5).
2. a kind of novel maintenance system based on cloud platform as described in claim 1, which is characterized in that the cloud gateway (1) Initial data is judged by preset data threshold, wherein the judgement beyond data threshold is abnormal data, Judgement without departing from data threshold is normal data.
3. a kind of novel maintenance system based on cloud platform as described in claim 1, which is characterized in that the cloud gateway (1) Interior database includes real-time data base, analytical database, historical data base, configuration database.
CN201810693201.2A 2018-06-28 2018-06-28 A kind of novel maintenance system based on cloud platform Pending CN108681288A (en)

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