CN111459103A - Loom communication system based on MCGS configuration screen - Google Patents
Loom communication system based on MCGS configuration screen Download PDFInfo
- Publication number
- CN111459103A CN111459103A CN202010204552.XA CN202010204552A CN111459103A CN 111459103 A CN111459103 A CN 111459103A CN 202010204552 A CN202010204552 A CN 202010204552A CN 111459103 A CN111459103 A CN 111459103A
- Authority
- CN
- China
- Prior art keywords
- loom
- configuration screen
- mcgs configuration
- data
- production line
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000004891 communication Methods 0.000 title claims abstract description 46
- 238000004519 manufacturing process Methods 0.000 claims abstract description 61
- 238000012545 processing Methods 0.000 claims abstract description 20
- 230000005540 biological transmission Effects 0.000 claims abstract description 10
- 238000003745 diagnosis Methods 0.000 claims description 15
- 230000003993 interaction Effects 0.000 claims description 5
- 238000013461 design Methods 0.000 claims description 3
- 230000003068 static effect Effects 0.000 claims description 2
- 230000000007 visual effect Effects 0.000 claims 1
- 238000012544 monitoring process Methods 0.000 abstract description 11
- 238000009941 weaving Methods 0.000 description 15
- 238000000034 method Methods 0.000 description 11
- 238000010586 diagram Methods 0.000 description 6
- 230000008569 process Effects 0.000 description 6
- 230000007246 mechanism Effects 0.000 description 4
- 238000013459 approach Methods 0.000 description 3
- 238000001514 detection method Methods 0.000 description 2
- 230000008672 reprogramming Effects 0.000 description 2
- 238000007405 data analysis Methods 0.000 description 1
- 238000013079 data visualisation Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 230000001960 triggered effect Effects 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Images
Classifications
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/4183—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by data acquisition, e.g. workpiece identification
-
- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04L—TRANSMISSION OF DIGITAL INFORMATION, e.g. TELEGRAPHIC COMMUNICATION
- H04L12/00—Data switching networks
- H04L12/28—Data switching networks characterised by path configuration, e.g. LAN [Local Area Networks] or WAN [Wide Area Networks]
- H04L12/40—Bus networks
-
- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04L—TRANSMISSION OF DIGITAL INFORMATION, e.g. TELEGRAPHIC COMMUNICATION
- H04L67/00—Network arrangements or protocols for supporting network services or applications
- H04L67/01—Protocols
- H04L67/12—Protocols specially adapted for proprietary or special-purpose networking environments, e.g. medical networks, sensor networks, networks in vehicles or remote metering networks
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Landscapes
- Engineering & Computer Science (AREA)
- Signal Processing (AREA)
- Computer Networks & Wireless Communication (AREA)
- Automation & Control Theory (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Quality & Reliability (AREA)
- Health & Medical Sciences (AREA)
- Computing Systems (AREA)
- General Health & Medical Sciences (AREA)
- Medical Informatics (AREA)
- Manufacturing & Machinery (AREA)
- General Engineering & Computer Science (AREA)
- Looms (AREA)
Abstract
The invention relates to a loom communication system based on an MCGS (multi-core computer controlled system) configuration screen, which is used for information transmission among a plurality of loom production lines and comprises a switch, a cloud server, a loom enterprise terminal and an operator terminal, wherein each loom production line comprises a loom main control module, the MCGS configuration screen and each functional device of the loom production line; each functional device of each loom production line interacts data with a corresponding loom main control module, and the loom main control module is communicated with the MCGS configuration screen at the same time; the MCGS configuration screens of different loom production lines are communicated with each other, and the MCGS configuration screens of the different loom production lines are connected with a cloud server through a switch. The master control chips of any two looms can carry out rapid and accurate data communication through the MCGS configuration screen, can finish the acquisition and monitoring of loom field data and the processing and control of front end data without other communication devices, and finally sends the data to the cloud server so that operators and manufacturers can check loom parameter information at any time and any place.
Description
Technical Field
The invention relates to the technical field of loom industrial control, in particular to a loom communication system based on an MCGS configuration screen.
Background
The control system of the loom mainly takes P L C and a single chip microcomputer as control cores, but with continuous maturity of embedded technology, P L C in the loom control system is gradually replaced by the single chip microcomputer due to the expensive price thereof.
Disclosure of Invention
In order to solve the problems in the background art, the invention provides a loom communication system based on an MCGS configuration screen, wherein the MCGS configuration screen is directly connected with a main control module of a loom, the MCGS configuration screen is connected to a switch, and finally data are finally sent to a cloud server, so that a user and a manufacturer can check the operation condition of the loom at any time and any place. Therefore, if the operator wants to set and modify the parameter information of the remote weaving machine, the operator can operate the remote weaving machine through the MCGS configuration screen at the side without reprogramming or go to the MCGS configuration screen of another weaving machine for operation, and time and energy are saved.
In order to solve the above background technical problem, the technical scheme adopted by the invention is to provide a loom communication system based on an MCGS configuration screen, which is characterized in that the communication system is used for information transmission among a plurality of loom production lines, and comprises a switch, a cloud server, a loom enterprise terminal and an operator terminal, wherein each loom production line comprises a loom main control module, an MCGS configuration screen and each functional device of the loom production line; each functional device of each loom production line interacts data with a corresponding loom main control module, and the loom main control module is communicated with the MCGS configuration screen at the same time; the MCGS configuration screens of different loom production lines are communicated with one another, the MCGS configuration screens of the different loom production lines are connected with a cloud server through a switch, and the loom enterprise terminal and the operator terminal are connected with the cloud server.
The loom main control module comprises an STM32 chip and an RS485 communication module, is arranged in loom equipment, and can read parameter information of each functional device of a loom production line.
Controlling an STM32 chip and an MCGS configuration screen on one loom production line in a network segment, entering MCGS configuration screen software, entering an attribute setting interface of a general TCP/IP, setting a local IP as the IP of the MCGS configuration screen of the loom production line, and setting a remote IP as the IP of STM32 chips of other looms, so as to ensure that the looms of different loom production lines have different port numbers; the running conditions of the rest loom production lines can be checked on the MCGS configuration screen of any loom production line.
The MCGS configuration screen comprises a touch display screen, wherein L AN ports and COM ports are formed in the touch display screen, the touch display screen is installed in a loom of each loom production line, a loom main control module of the loom production line and the COM ports of the MCGS configuration screen are connected, data communication between the loom and the MCGS configuration screen is achieved in AN RS485 communication mode, then no more than 64 MCGS configuration screens are connected to a switch through L AN ports of the MCGS configuration screen, data are transmitted to a cloud server in a downlink mode, a TCP/IP communication protocol based on a socket (API) programming interface is adopted between the MCGS configuration screen and the cloud server to transmit data, the MCGS configuration screen can construct a real-time database, all functional devices of the loom production line take the real-time database as a data common area to perform data exchange, data processing and achieve data visualization processing, the information in the loom main control module can obtain the information in the loom configuration screen, the information in the loom main control module can be visually displayed in a mode to modify the parameter information of the loom, the information in the loom main control module can rapidly analyze the data and animation data and can send or receive the main control information of another loom.
The cloud server comprises a Socket server, a Redis database, a data processing module and a Web server; the data processing module comprises data processing and fault diagnosis; the Redis database includes a comprehensive database, a fault database, and a fault decision table.
The loom enterprise terminal and the operator terminal can be computers or intelligent wireless devices, such as mobile phones and ipds, and the two types of terminals have different management viewing permissions.
Compared with the prior art, the weaving machine control system has the advantages that the MCGS configuration screen can be directly connected with the main control chip of the weaving machine, parameter information of the weaving machine can be visually displayed and modified, another weaving machine can be rapidly and accurately controlled and operated between two weaving machine production lines without other communication equipment, reprogramming is not needed, order information of the other weaving machine can be directly obtained by accessing the other MCGS configuration screen, production is carried out, and operation is simple. Operators and loom enterprise managers can quickly check the production state and the running condition of all equipment at any place on one computer or mobile phone, search historical information and generate a data analysis report. The loom enterprise manager can know the operation state of each loom production line device at any time, and once a fault occurs, the online diagnosis is carried out in time, so that the fault problem is solved quickly, and the loom is recovered to a normal operation state.
Drawings
FIG. 1 is a schematic structural diagram of a loom communication system based on an MCGS configuration screen.
Fig. 2 is a block diagram of a receiving process of the cloud server of the weaving machine communication system based on the MCGS configuration screen according to the present invention.
FIG. 3 is a block diagram of the fault diagnosis process of the loom communication system based on the MCGS configuration screen.
Fig. 4 is a work flow diagram of the loom enterprise terminal and the operator terminal of the loom communication system based on the MCGS configuration screen.
Fig. 5 is a block diagram of a data interaction process between a cloud server of the loom communication system based on the MCGS configuration screen and a loom enterprise terminal and an operator terminal according to the present invention.
Detailed Description
The technical scheme of the invention is clearly and completely described below with reference to the accompanying drawings. It is to be understood that the embodiments described are only a few embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments of the present invention without making any creative effort, shall fall within the protection scope of the present invention.
As shown in fig. 1, the present invention provides a loom communication system based on an MCGS configuration screen, which is used for information transmission among a plurality of loom production lines, including a switch, a cloud server, a loom enterprise terminal, and an operator terminal, wherein each loom production line includes a loom main control module, an MCGS configuration screen, and functional devices of the loom production line, such as a weft selecting and selvedge twisting module, an electronic warp feeding and winding module, a weft accumulator control module, a thermal fuse control module, a brake clutch control module, a slow motion control module, and a main transmission control module; each functional device of each loom production line interacts data with a corresponding loom main control module, and the loom main control module is communicated with the MCGS configuration screen at the same time; the MCGS configuration screens of different loom production lines are communicated with one another, the MCGS configuration screens of the different loom production lines are connected with a cloud server through a switch, and the loom enterprise terminal and the operator terminal are connected with the cloud server.
In this embodiment, the loom main control module includes an STM32 chip and an RS485 communication module, which are embedded systems, and are installed in the looms of each loom production line by a worker, so that the parameter information of the looms of the loom production line can be read. The loom operating parameters are transmitted in JSON files, so that data to be transmitted to the cloud end needs to be converted into the JSON files in the loom main control module. Because the loom parameters transmitted from the loom equipment to the cloud server are in an array form, the loom parameters need to be converted into a JSON file format in order to facilitate the processing of the loom parameters by the cloud server background.
The MCGS configuration screen comprises a touch display screen, wherein L AN ports and COM ports are formed in the touch display screen, the touch display screen is installed in a loom of each loom production line, a loom main control module of the loom production line is connected with the COM ports of the MCGS configuration screen, data communication between the loom and the MCGS configuration screen is achieved in AN RS485 communication mode, then, no more than 64 MCGS configuration screens are connected to a switch through L AN ports of the MCGS configuration screen, data are transmitted to a cloud server in a downlink mode, and the cloud server is connected with a loom enterprise terminal and AN operator terminal.
The MCGS configuration screen can construct a real-time database, and the defined data objects comprise the working information of the weaving machine: current shift, loom ID, running status, total output; loom state information: weft accumulator signal, weft detector voltage value, weft selection mechanism voltage signal, selvage mechanism voltage signal, let-off servo fault code, take-up servo fault code, electronic multi-arm voltage signal, tension sensor tension value, broken warp sensor voltage signal, main clutch approach switch voltage signal, slow clutch approach switch voltage signal, weft clutch approach switch voltage signal, frequency converter fault code, oil level signal, oil pressure signal, main motor overcurrent signal, slow motor overcurrent signal, and vehicle speed; and (3) fault information: the method comprises the following steps that (1) a fault loom ID, weft accumulator signals, weft yarn detector voltage values, weft selection mechanism voltage signals, selvage mechanism voltage signals, let-off servo fault codes, take-up servo fault codes, electronic multi-arm voltage signals, tension sensor tension values, broken warp sensor voltage signals, main clutch proximity switch voltage signals, slow clutch proximity switch voltage signals, weft clutch proximity switch voltage signals, frequency converter fault codes, oil level signals, oil pressure signals, main motor overcurrent signals, slow motor overcurrent signals, fault diagnosis results and the like are obtained; and the data information attributes are set, so that the parameter information of the equipment in the loom main control module and the data object defined by the corresponding real-time database can be presented to a user in the form of animation or pictures through an MCGS configuration screen installed on a loom of a loom production line, and the user can modify and set the equipment parameters through the MCGS configuration screen.
The STM32 chip and the MCGS configuration screen of the loom are controlled in one network segment (a main control chip and the MCGS configuration screen on one production line are set into one network segment, and are set on each production line), the MCGS configuration screen software enters an attribute setting interface of a general TCP/IP, a local IP is set as the IP of the MCGS configuration screen of the loom production line, and a remote IP is set as the IP of the STM32 chip of other looms, so that the looms of different loom production lines have different port numbers. Thus, the working personnel can check the running conditions of the rest loom production lines on the MCGS configuration screen of any loom production line.
Data transmission between the MCGS configuration screen and the cloud server adopts data transmission based on Socket, and a TCP/IP communication protocol based on a Socket (API) programming interface is selected, so that higher data integrity can be ensured. The MCGS configuration screen and the cloud server transmit data through a TCP/IP protocol, wherein the MCGS configuration screen is used as a client (TCPCli) of the TCP, and the cloud server is used as a server (TCPServer) of the TCP. The system uploads loom parameter data to a cloud server through an exchanger, and uploads the parameter data to the cloud server through a Transmission Control Protocol (TCP), so that real-time network communication is realized. The system provides a TCP/IP communication protocol interface through a Socket, realizes communication connection between the MCGS configuration screen and the cloud server, and realizes data sending and receiving. Fig. 2 shows a block diagram of a receiving process of the cloud server, and the specific process is as follows:
(1) firstly, creating a streaming socket, binding the socket with a local address IP and a port number, starting to monitor the socket by using a listen () function, and sending corresponding loom parameters when monitoring a connection request of a client, and monitoring connection requests of other clients;
(2) waiting for the connection of the client by using an Accept () function; if a data receiving request exists, the three-way handshake of the TCP protocol is firstly carried out, and after the handshake is successful, the client can be connected;
(3) the transmission of loom data parameters between a server and a client is realized through InputStream () and OutputStream () functions; meanwhile, the weaving machine parameters are saved in a Redis database by using a StoreJsonToRedis () function. When the loom parameters are sent to the client or the client requests to close, closing the client sending data through a server socket. When all clients finish sending, closing all clients through a server socket.
(4) And judging whether to continue monitoring the port, if so, returning to the beginning of monitoring the socket by using a list () function, and if not, ending the task. And when receiving the ending signal, performing a four-time hand-splitting program of the TCP to ensure that the communication connection is completely disconnected.
The cloud server mainly comprises: the system comprises a Socket server, a Redis database, a data processing module and a Web server. The data processing module comprises data processing and fault diagnosis, the data processing is to analyze the JSON file received by the Socket server, store the JSON file in the comprehensive database and transmit the JSON file to the Web server, extract the loom historical operating parameters of the comprehensive database and transmit the loom historical operating parameters to the Web server, and convert the loom setting parameters transmitted from the Web server into the JSON file and transmit the JSON file to the Socket server.
And the fault diagnosis is to perform fault diagnosis through a rough set and a Bayesian network according to the data characteristics in the analyzed JSON file to obtain a fault reason and a solution, store the fault reason and the solution in a fault database, and finally feed back fault information and the solution to the loom enterprise terminal. The specific flow of fault diagnosis is (see fig. 3):
(1) firstly, loom fault detection is carried out, loom operation parameters are obtained, and decision attributes and condition attributes are determined;
(2) then, a decision table is established by utilizing a decision theory, and a final decision table is obtained through minimum reduction;
(3) building a Bayesian fault diagnosis network model according to classification rules;
(4) and finally, analyzing and processing the data to judge whether a fault occurs, if the fault occurs, carrying out fault processing, and otherwise, carrying out fault detection on the weaving machine again.
The Redis database comprises a comprehensive database, a fault database and a fault decision table, wherein the comprehensive database is loom operation parameters, the fault database stores loom historical fault parameter information, and the fault decision table is a conditional probability value of nodes in a loom fault diagnosis Bayesian network.
When receiving an HTTP request sent by a loom enterprise terminal, the Web server feeds back fault information and loom operation parameters to the loom enterprise terminal through Ajax, so that the refreshing of the interface of the loom enterprise terminal is realized.
In order to meet the access requirements of an operator terminal and a loom enterprise terminal on different browsers, the system adopts an HTM L5 + CSS3+ JavaScript development interface, realizes static style design and interface beautification by using CSS3 (a cascading style sheet) on the basis of HTM L5, realizes the dynamic characteristics of the interface by using JavaScript, and enables the interface to be more attractive on the basis of meeting the most basic monitoring requirements of the operator terminal and the loom enterprise terminal.
The login interface is a user login interface, different loggers have different login passwords, the access right of the current loggers can be judged according to login user names, for example, a loom enterprise terminal has the highest access right, the operation parameters, the operation condition information and the fault information of the loom can be checked, and the operation parameters of the loom can be set; the operating personnel terminal is generally used by a front-end operator of the loom production line, has the lowest access right and can only check the operating parameters and the operating condition information of the loom, and the front-end operator can modify and set the parameters of the loom production line on an MCGS configuration screen in a factory building; the personal center is used for checking the current login person, logging out of the login option and modifying personal information; the system management interface is a brief monitoring interface of all looms in the whole factory building and only monitors the basic information of the looms; the monitoring interface is detailed parameter information of each loom in the factory building; the parameter configuration interface is used for setting the operation parameters of the loom before the loom operates; the alarm recording and solution interface mainly records the faults generated by the weaving machine and the fault solution method; the system brief introduction interface is brief introduction of a cloud platform, a system scheme and the weaving machine in the loom remote monitoring and fault diagnosis system, and provides comprehensive function introduction and system operation specifications for a user.
After the cloud server, the remote operator terminal and the loom enterprise terminal are built, communication among the cloud server, the operator terminal and the loom enterprise terminal needs to be achieved, and data interaction is completed. In the system, Ajax is used as a tool for data interaction between the Ajax and the Ajax.
The process of completing data interaction among the cloud server, the operator terminal and the loom enterprise terminal (see fig. 5) is as follows:
(1) firstly, creating an XM L HttpRequest object;
(2) initializing an XM L HttpRequest object by calling an open method, and preparing to send a request to a server using a POST request method;
(3) writing loom data information transmitted by the MCGS configuration screen into string parameters through calling of the send method, and transmitting an HTTP request to a Web server;
(4) and then the Redis database is connected with the Web server, whether the connection is successful or not is judged, if the connection is successful, the Web server can access the Redis database, whether the data exist or not is inquired, and if the connection cannot be successful, error information is returned to the Web server. And if the queried data exists, calling a GetJsofPromRedis () function to read the data, and if the queried data does not exist, returning error information to the Web server.
(5) When an onreadystarteChange event is triggered, loom parameter information returned from the cloud server is processed by a callback function and finally sent to an operator terminal and a loom enterprise terminal;
(6) this communication is ended.
The MCGS configuration screen is used for quickly constructing and generating a configuration software system of an upper computer monitoring system, can be directly connected with the main control modules of the looms, is simple to build and convenient to network, can carry out quick and accurate complex data communication on the main control chips (STM32 chips) of any two looms through the MCGS configuration screen, can finish the acquisition and monitoring of loom field data and the processing and control of front end data without other communication devices, gives users more intuitive experience, and finally sends the data to a cloud server so that operators and manufacturers can check the parameter information of the looms anytime and anywhere. The communication system can quickly and conveniently analyze and pack data, is easy to master, has stable transmission data, can adapt to various high-temperature and noisy external environments, and has the characteristics of lower cost and more convenient debugging and maintenance.
Nothing in this specification is said to apply to the prior art.
Claims (7)
1. A loom communication system based on an MCGS configuration screen is characterized in that the communication system is used for information transmission among a plurality of loom production lines and comprises a switch, a cloud server, a loom enterprise terminal and an operator terminal, wherein each loom production line comprises a loom main control module, the MCGS configuration screen and each functional device of the loom production line; each functional device of each loom production line interacts data with a corresponding loom main control module, and the loom main control module is communicated with the MCGS configuration screen at the same time; the MCGS configuration screens of different loom production lines are communicated with one another, the MCGS configuration screens of the different loom production lines are connected with a cloud server through a switch, and the loom enterprise terminal and the operator terminal are connected with the cloud server.
2. The communication system of claim 1, wherein the loom master control module comprises an STM32 chip and an RS485 communication module, and is installed in the loom equipment and used for reading parameter information of each functional device of the loom production line.
3. The communication system according to claim 2, wherein the STM32 chip and the MCGS configuration screen on one loom production line are controlled in one network segment, the software entering the MCGS configuration screen enters the attribute setting interface of the general TCP/IP, the local IP is set to be the IP of the MCGS configuration screen on the loom production line, and the remote IP is set to be the IP of the STM32 chip of other looms, so as to ensure that the looms on different loom production lines have different port numbers; the running conditions of the rest loom production lines can be checked on the MCGS configuration screen of any loom production line.
4. The communication system of claim 1, wherein the MCGS configuration screen comprises a touch display screen provided with L AN ports and COM ports, is installed in a loom of each loom production line, connects a loom main control module of the loom production line with the COM ports of the MCGS configuration screen, and realizes data communication between the loom and the MCGS configuration screen in AN RS485 communication mode, then connects not more than 64 MCGS configuration screens to a switch through L AN ports of the MCGS configuration screen, and then transmits data to a cloud server in a downlink manner, a TCP/IP communication protocol based on a socket (API) programming interface is adopted between the MCGS configuration screen and the cloud server to transmit data, the MCGS configuration screen can construct a real-time database, each functional device of the loom production line uses the real-time database as a common data area to perform data exchange, data processing and data processing, the MCGS configuration screen can not only obtain information in the loom main control module and visually display and modify parameter information of the loom in AN animation manner, but also can transmit and receive and package information of the loom main control module and the loom main control module in a visual manner or receive information of the loom.
5. The communication system according to claim 1, wherein the cloud server comprises a Socket server, a Redis database, a data processing module and a Web server; the data processing module comprises data processing and fault diagnosis; the Redis database comprises a comprehensive database, a fault database and a fault decision table;
the data processing is to analyze and store the JSON file received by the Socket server into the comprehensive database and transmit the JSON file to the Web server, extract the loom historical operating parameters of the comprehensive database and transmit the loom historical operating parameters to the Web server, convert the loom setting parameters transmitted from the Web server into the JSON file and transmit the JSON file to the Socket server;
the fault diagnosis is to carry out fault diagnosis through a rough set and a Bayesian network according to the data characteristics in the analyzed JSON file to obtain fault reasons and solutions, store the fault reasons and the solutions in a fault database, and finally feed back fault information and the solutions to a loom enterprise terminal;
the comprehensive database is loom operation parameters, the fault database stores loom historical fault parameter information, and the fault decision table is a conditional probability value of a node in a loom fault diagnosis Bayesian network;
when receiving an HTTP request sent by a loom enterprise terminal, the Web server feeds back fault information and loom operation parameters to the loom enterprise terminal through Ajax, so that the refreshing of the interface of the loom enterprise terminal is realized.
6. The communication system of claim 1, wherein the operator terminal and the loom enterprise terminal have different management viewing permissions, static style design is realized by using CSS3 on the basis of HTM L5, dynamic characteristics of an interface are realized by using JavaScript, Bootstrap is used as a front end design frame of a cloud server, the loom enterprise terminal has the highest access permission and can not only view loom operation parameters, operation condition information and fault information but also set the loom operation parameters, the operator terminal is used by a front-line operator of a loom production line, the operator terminal has the lowest access permission and can only view the loom operation parameters and the operation condition information, and the front-line operator can modify and set the parameters of the loom production line on an MCGS configuration screen in a factory building.
7. The communication system of claim 1, wherein the communication between the cloud server and the operator terminal and the loom enterprise terminal is performed by using Ajax as a data interaction tool.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010204552.XA CN111459103B (en) | 2020-03-21 | 2020-03-21 | Loom communication system based on MCGS configuration screen |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010204552.XA CN111459103B (en) | 2020-03-21 | 2020-03-21 | Loom communication system based on MCGS configuration screen |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN111459103A true CN111459103A (en) | 2020-07-28 |
| CN111459103B CN111459103B (en) | 2021-02-12 |
Family
ID=71685701
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010204552.XA Active CN111459103B (en) | 2020-03-21 | 2020-03-21 | Loom communication system based on MCGS configuration screen |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN111459103B (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112949095A (en) * | 2021-04-14 | 2021-06-11 | 西南交通大学 | Industrial hydraulic system work dynamic remote monitoring method |
| CN113110260A (en) * | 2021-05-21 | 2021-07-13 | 山东日发纺织机械有限公司 | Loom control system and method |
| WO2022142223A1 (en) * | 2020-12-31 | 2022-07-07 | 三一汽车制造有限公司 | Work machine fault processing method, system, and electronic device |
Citations (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20080249641A1 (en) * | 2006-09-29 | 2008-10-09 | Fisher-Rosemount Systems, Inc. | Automatic Configuration of Synchronous Block Execution for Control Modules Run in Fieldbus Networks |
| KR101100236B1 (en) * | 2011-10-10 | 2011-12-28 | 주식회사 유비투비 | Monitoring and controlling system for automation and measuring system |
| CN202178788U (en) * | 2011-09-15 | 2012-03-28 | 湖州菁诚纺织品有限公司 | Remote network monitoring system in textile industry |
| CN103986639A (en) * | 2014-03-07 | 2014-08-13 | 杭州易和互联软件技术有限公司 | Algorithm for realizing message interconnection and interworking among a plurality of independently-deployed instant message systems |
| CN105867324A (en) * | 2016-04-07 | 2016-08-17 | 三汽车制造有限公司 | Stirring station control system and multi-stirring-station control system |
| CN205485566U (en) * | 2016-04-06 | 2016-08-17 | 南通职业大学 | Loom efficiency remote monitering system based on internet of things |
| CN107635008A (en) * | 2017-10-09 | 2018-01-26 | 浙江理工大学 | A kind of knitting machine interconnection plane system and operational process |
| CN207352400U (en) * | 2017-09-19 | 2018-05-11 | 安徽中科海奥电气股份有限公司 | A kind of charging pile monitoring system based on configuration screen human-computer interaction device |
| CN108717282A (en) * | 2018-07-26 | 2018-10-30 | 河北工业大学 | A kind of embedded rapier loom dedicated control system based on cloud platform |
| CN109246223A (en) * | 2018-09-25 | 2019-01-18 | 海宁纺织机械有限公司 | A kind of textile machine novel maintenance system and its implementation |
| CN110042538A (en) * | 2019-06-04 | 2019-07-23 | 江苏科瑞德智控自动化科技有限公司 | One kind being based on Embedded High Speed Rapier Loom special plane networked control systems |
-
2020
- 2020-03-21 CN CN202010204552.XA patent/CN111459103B/en active Active
Patent Citations (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20080249641A1 (en) * | 2006-09-29 | 2008-10-09 | Fisher-Rosemount Systems, Inc. | Automatic Configuration of Synchronous Block Execution for Control Modules Run in Fieldbus Networks |
| CN202178788U (en) * | 2011-09-15 | 2012-03-28 | 湖州菁诚纺织品有限公司 | Remote network monitoring system in textile industry |
| KR101100236B1 (en) * | 2011-10-10 | 2011-12-28 | 주식회사 유비투비 | Monitoring and controlling system for automation and measuring system |
| CN103986639A (en) * | 2014-03-07 | 2014-08-13 | 杭州易和互联软件技术有限公司 | Algorithm for realizing message interconnection and interworking among a plurality of independently-deployed instant message systems |
| CN205485566U (en) * | 2016-04-06 | 2016-08-17 | 南通职业大学 | Loom efficiency remote monitering system based on internet of things |
| CN105867324A (en) * | 2016-04-07 | 2016-08-17 | 三汽车制造有限公司 | Stirring station control system and multi-stirring-station control system |
| CN207352400U (en) * | 2017-09-19 | 2018-05-11 | 安徽中科海奥电气股份有限公司 | A kind of charging pile monitoring system based on configuration screen human-computer interaction device |
| CN107635008A (en) * | 2017-10-09 | 2018-01-26 | 浙江理工大学 | A kind of knitting machine interconnection plane system and operational process |
| CN108717282A (en) * | 2018-07-26 | 2018-10-30 | 河北工业大学 | A kind of embedded rapier loom dedicated control system based on cloud platform |
| CN109246223A (en) * | 2018-09-25 | 2019-01-18 | 海宁纺织机械有限公司 | A kind of textile machine novel maintenance system and its implementation |
| CN110042538A (en) * | 2019-06-04 | 2019-07-23 | 江苏科瑞德智控自动化科技有限公司 | One kind being based on Embedded High Speed Rapier Loom special plane networked control systems |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2022142223A1 (en) * | 2020-12-31 | 2022-07-07 | 三一汽车制造有限公司 | Work machine fault processing method, system, and electronic device |
| CN112949095A (en) * | 2021-04-14 | 2021-06-11 | 西南交通大学 | Industrial hydraulic system work dynamic remote monitoring method |
| CN113110260A (en) * | 2021-05-21 | 2021-07-13 | 山东日发纺织机械有限公司 | Loom control system and method |
Also Published As
| Publication number | Publication date |
|---|---|
| CN111459103B (en) | 2021-02-12 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN111459103B (en) | Loom communication system based on MCGS configuration screen | |
| US10445335B2 (en) | Computing environment connectivity system | |
| EP2661014B1 (en) | Polling sub-system and polling method for communication network system and communication apparatus | |
| CN103451866B (en) | Remote monitoring and fault diagnosis system of industrial sewing machine | |
| CN106961362A (en) | Automated testing method and mobile cloud test system | |
| CN109695106B (en) | Internet of things sewing machine | |
| CN109560996B (en) | Automatic testing system and method for terminal of Internet of things | |
| CN110995859A (en) | Intelligent transformer substation supporting platform system based on ubiquitous Internet of things | |
| US10210068B2 (en) | Device topology definition system | |
| CN111966465B (en) | Method, system, equipment and medium for modifying host configuration parameters in real time | |
| CN108566314A (en) | The acquisition methods and storage medium of status information under electronic device, cluster environment | |
| CN110989507A (en) | Automatic production digital twin workshop generation device that detects of circuit breaker | |
| CN103970530A (en) | Data acquisition and implementation method based on Intouch configuration technology of OPC interface | |
| CN109839910A (en) | Control device, control method and computer readable storage medium | |
| CN112180784A (en) | NB-IOT (NB-IOT) -based machine tool production abnormity alarm remote monitoring system and method | |
| CN114726708A (en) | Network element equipment fault prediction method and system based on artificial intelligence | |
| CN114584429A (en) | Industrial intelligent internet of things gateway | |
| CN112486797A (en) | Interface test method and device | |
| CN109392192A (en) | The method and system of the device connection of SCADA system for high-speed traffic | |
| Xiao et al. | The design of an intelligent high-speed loom industry interconnection remote monitoring system | |
| CN111212093A (en) | Data processing system and control device | |
| CN106354015A (en) | Remote monitoring and online debugging method of diagonal recurrent neural network control system | |
| CN105335145B (en) | Operating result processing method, apparatus and system | |
| CN108306993B (en) | Standardized communication equipment data acquisition method fusing northbound interface and equipment direct connection mode | |
| KR102406905B1 (en) | Edge HMI System Based on Computing Using Industrial IoT Platform |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |