CN103106617A - Method and system for monitoring overall process of finished vehicle productive task executive condition - Google Patents
Method and system for monitoring overall process of finished vehicle productive task executive condition Download PDFInfo
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Abstract
The invention discloses a method and a system for monitoring an overall process of a finished vehicle productive task executive condition and belongs to the technical field of manufacturing informatization. The method and the system for monitoring the overall process of the finished vehicle productive task executive condition are characterized in that the system comprises an information identification device, an information collecting device, an information interactive device, a printing device and an engraving device, other hardware, an information integration interface and information collecting management software. The method carries out integration, collecting and interaction to task information of a finished vehicle production process through the information integration interface, the information identification device, the information collecting device and the information interactive device, processes the task information through a task monitoring system, and finally achieves real-time monitoring to a finished vehicle productive task executive process. The method and the system for monitoring the overall process of the finished vehicle productive task executive condition can be widely applied to finished vehicle production enterprises, and have the advantage of being low in cost, strong in generality, and good in expansibility.
Description
Technical field
The present invention relates to a kind of vehicle complete vehicle production task implementation status whole process supervision method and system, this invention belongs to the manufacturing informatization technical field.
Technical background
Auto industry is as one of mainstay industry of Chinese national economy, promoting economic development, create more jobs, pull the aspects such as domestic demand to play an important role, vehicle complete vehicle manufacturing enterprise is fund-intensive and tehnology-intensive enterprise, its level of IT application directly affects the various aspects such as the management, production, cost, efficient of enterprise, finally affects the core competitiveness of enterprise.Compare other industry, the informatization complexity of vehicle complete vehicle manufacturing enterprise is high, coverage is wide, except conventional informationization was used, enterprise also needed to consider the advanced theory and technologies such as product lifecycle management, Vendor managed inventory (VMI) (VMI), lean production, in time production (JIT), distributing management, manufacturing execution system (MES), statistical analysis of quality, radio frequency identification (RFID), barcode technology.
In recent years, China is by the engineering of energetically applying IT in automobile industry, obtaining significant effect aspect design information and IT application in management, exploring an effective approach aspect lifting Automobile Enterprises innovation ability and management level, but could not finely break through aspect the enterprise production process informationization always, cause IT application in enterprises to be difficult to go deep into enterprise's bottom, enterprise manufactures process and could not effectively be optimized and promote always, and the effect of whole Automobile Enterprises information system could not be fully played.Therefore, implement to manufacture procedural information, promote optimization and the lifting of manufacturing enterprise's production run, become one of important development strategy that current China vehicle complete vehicle manufacturing enterprise information project deeply advances and breach.
The vehicle complete vehicle production run need to through being welded, application and assembly shop, it produces line length, production run is complicated, management difficulty is large, particularly some independent brand automobile production information real-times are not high, the input information means fall behind in current many vehicle complete vehicle enterprise, some production link have loss of learning and the production task executing state that causes thus opaque, uncontrollable, then affect car load production efficiency, hinder the timely payment of producing order.Therefore, how by information-based means, realize car load production task whole process supervision, the promptness and the production efficiency that improve the order payment have great importance.
Given this, the invention provides a kind of vehicle complete vehicle production task implementation status whole process supervision method and system, by utilize information integration interface, message identification device, information collecting device, information interactive device, marking press equipment, printing equipment and information acquisition management software to vehicle complete vehicle from be welded, application, general assembly and debugging until the mission bit stream of the qualified whole production run that rolls off the production line carry out integrated, gather and mutual, and by the Mission Monitor system, information is processed.
Summary of the invention
The objective of the invention is to realize the Real Time Monitoring of vehicle complete vehicle production task implementation status by inventing a kind of vehicle complete vehicle production task implementation status whole process supervision method and system; Realize real-time statistics and the position enquiring of vehicle complete vehicle production run goods in process inventory; Realize the real-time query of crucial station vehicle configuration information to be processed; Realize production run stock notice; Realize the integrated of production task information; Realize the mint-mark of vehicle body serial number and VIN code; Realize the printing that the vehicle storage bill is single with configuration, finally realize vehicle complete vehicle production task whole process supervision.
The object of the present invention is achieved like this: a kind of vehicle complete vehicle production task implementation status whole process supervision method and system is characterized in that this system comprises the hardware such as message identification device, information collecting device, information interactive device, printing equipment, marking press equipment and information integration interface, information acquisition management software and Mission Monitor system.But described message identification device refers to the object with reading bar code, corrosion-resistant, high-low temperature resistant, and long service life mainly comprises metallic barcode, RFID label etc., is mainly used in binding with other production informations, follows the trail of the circulation process of production information; Described information collecting device refer to can reading information identity device information a kind equipment, as wire/wireless scanner, rfid interrogator etc., by the information of reading information identity device, and be transferred to information interactive device; Described information acquisition management software mainly manages the information that collects; Described information interactive device mainly comprises the equipment such as common computer, panel computer, smart mobile phone, these devices leave interface and the energy compatible information acquisition management software with other integration of equipments, by mount message acquisition management software on these devices, can realize the reception of production task, simultaneously can be the communication that collects in the task supervisory system; Described printing equipment is connected with information interactive device, the data form that can the print out task supervisory system generates; Described marking press equipment is connected with information interactive device, can the mint-mark Mission Monitor data stream that produces of system; Described information integration interface is mainly used in the integration of equipments production task information such as other infosystems such as Mission Monitor system and ERP/SCM and information interactive device; Described Mission Monitor system mainly realizes integration servers information and the production task information that collects is carried out analyzing and processing, finally realizes the Real Time Monitoring of production task.
Advantage and effect: the present invention is take vehicle complete vehicle manufacturing enterprise as object, by realizing technology and method based on message identification device, information collecting device, information interactive device, marking press equipment, printing equipment, information integration interface, information acquisition management software and Mission Monitor system etc., realize real-time statistics and the position enquiring of production run goods in process inventory; Realize the real-time query of crucial station vehicle configuration information to be processed, in case color, parts configuration error etc.; Realize production run stock notice, the configuration information of the crucial station of prior notice vehicle to be processed; Realization is followed the tracks of bar code and the binding of vehicle body serial number and the printing of vehicle nameplate information at goods, realized the management to vehicle complete vehicle production task overall process, finally realize the seamless link that Workshop layer and administration and supervision authorities, plan layer reach, improve market capability of fast response and the manufacturing ability of enterprise, the Informatization Development of promoting enterprise.
Other advantages of the present invention and target can be passed through following instructions, claims, and in accompanying drawing, the specifically noted structure realizes and obtains.
Description of drawings
In order to make the purpose, technical solutions and advantages of the present invention clearer, the present invention is described in further detail below in conjunction with accompanying drawing:
Fig. 1 shows a kind of overall framework figure of vehicle complete vehicle production task implementation status whole process supervision method and system
Fig. 2 shows a kind of information flow chart of vehicle complete vehicle production task implementation status whole process supervision method and system
Fig. 3 shows a kind of vehicle complete vehicle production task whole process supervision figure.
Embodiment
Hereinafter with reference to accompanying drawing, preferred case study on implementation of the present invention is described in detail.
Referring to Fig. 1, a kind of integrated stand composition of vehicle complete vehicle production task implementation status whole process supervision method and system mainly comprises the hardware such as message identification device, information collecting device, information interactive device, printing equipment, marking press equipment and information integration interface, information acquisition management software and Mission Monitor system.Described Mission Monitor system is integrated by information integration interface and ERP system, when planning authorities formulates production task, the Mission Monitor system is from the ERP system integration servers, and is issued to information interactive device by information integration interface, and the workman receives task by information interactive device; Described information collecting device is used for acquisition tasks implementation information, information collecting device is connected with information interactive device, when the operator carries out production task, read in product information identity device information by information collecting device, and this communication in information interactive device; The information acquisition management software is installed on described information interactive device, the information acquisition management software is by managing the information that collects, and be transferred to the Mission Monitor system, data analysis and the processing of Mission Monitor system to uploading, simultaneously the Mission Monitor system also the task form of processing and data stream transmitting to the information interactive device of workshop, drive printing equipment and print the list relevant to production task, such as vehicle configuration is single, the vehicle storage bill, drive the marking press equipment mint-mark sequence number relevant to task, such as vehicle body serial number and VIN code.
Referring to Fig. 2, a kind of vehicle complete vehicle production task implementation status whole process supervision method and system information flow chart, its key step is as follows:
Step 1) production schedule department assigns production task to workshop, shop personnel receive described production task by the information interactive device that is placed in the workshop, after task received, the system of information interactive device be each vehicle generation vehicle body serial number under this task according to the rule of formulating; Described vehicle body serial number is for the unique identification of sign information of vehicles, binds with the vehicle mission bit stream; Described vehicle mission bit stream comprises production task enterprise number, batch number, vehicle, configuration, quota, task scheduling start time, task scheduling deadline etc.;
Step 2) after production task begins, vehicle frame begins to reach the standard grade, simultaneously with the message identification device as on vehicle frame suitable position, open the tasks carrying interface of information interactive device, by information collecting device reading information identity device information, realize the binding of message identification device and described production task information and described vehicle body serial number; Described vehicle frame is the starting material of vehicle complete vehicle, and after this described vehicle frame is called at goods;
step 3) is described when the every circulation to of goods work centre, by information collecting device reading information identity device information, realize the real-time statistics of described work centre vehicle completion quantity, and the Back ground Information with described work centre, reach the standard grade at goods, roll off the production line time and message identification device bound, can show simultaneously all information of described message identification device binding on goods on the interface of information interactive device, some critical work center of easily makeing mistakes is played suggesting effect, be prone to finish paint color mistake as the finish paint work centre, can prevent that by interface prompt this class mistake from occuring, described work centre Back ground Information refers to work centre title, work centre operating personnel,
Step 4) is described when flow of articles forwards vehicle body serial number mint-mark work centre to, by information collecting device reading information identity device information, triggers marking press equipment, realizes that the automatic mint-mark of vehicle body serial number is on goods; Described Writing device has set corresponding parameter information in advance.
Step 5) is described at goods during through VIN code mint-mark work centre, by information collecting device reading information identity device information, realizes the binding of message identification device and VIN code number, triggers simultaneously VIN code marking press equipment, with the automatic mint-mark of VIN code on vehicle body; Described VIN code refers to come from production task administrative center is integrated; Described VIN code marking press equipment has set corresponding parameter in advance;
Step 6) is described when flow of articles forwards the vehicle configuration singles to and prints work centre, by information collecting device reading information identity device information, generate vehicle configuration single, trigger printing equipment and print the vehicle configuration list, and will configure list as at the goods correct position, circulate thereupon; The prompting interface appears in the information interactive device of the follow-up crucial assembly work such as simultaneously engine packing, back axle packing center, points out this station need to begin to assemble described at the required engine of goods, back axle etc., realizes getting ready the goods in advance function; The single information of described vehicle configuration comprises: production task information, vehicle body serial number, metallic barcode number, VIN code etc.;
Step 7) is described when forwarding the follow-up crucial assembly work such as engine packing center at flow of articles, by information collecting device reading information identity device information, reads simultaneously the Motor Number on engine, realizes the binding of message identification device and engine; Described Motor Number is a string number of distinguishing of unique identification engine information;
Step 8) is described when forwarding the follow-up crucial assembly work such as back axle packing center at flow of articles, by information collecting device reading information identity device information, reads simultaneously the bar code number on back axle, realizes the binding of message identification device and back axle; Described back axle bar code number is a string number of distinguishing of unique identification back axle production information;
Step 9) is described after flow of articles forwards last work centre to, with described message identification device on goods, and it is carried out initialization, namely removes its all binding information, makes the message identification device can be again recycling;
Step 10) is described generates the vehicle storage bill by information interactive device when flow of articles forwards vehicle storage bill print job center to, print the vehicle storage bill by printing equipment; Described storage bill comprises: production task information, vehicle body serial number, VIN code, Motor Number, the library name that puts in storage, warehouse-in recipient etc.
Referring to Fig. 3, a kind of vehicle complete vehicle production task whole process supervision figure, its main monitoring content is as follows:
1) tasks carrying situation monitoring, operating personnel are by Mission Monitor system input task number, inquire about the executing state of this task, execution status of task generally comprises preparation, the three kinds of states of carrying out and be finished, the result that checks out is judged, if the current state of this task is normal, can satisfy need of production, continue according to plan to produce; If the current state of task is undesired, can not satisfy need of production, need to adjust the production task implementation status, supervisory system final entry monitored results;
2) goods in process inventory monitoring, operating personnel need two or more crucial stations of inquiry by the input of Mission Monitor system, inquire about the goods in process inventory between these stations, and the result of inquiry is judged, if the goods in process inventory between station is too high or too low, need to adjust productive temp, guarantee carrying out in order of production, if the goods in process inventory between station is normal, continue according to plan to produce supervisory system final entry monitored results;
3) monitor in product location, the operator inputs in the task supervisory system in product information identification number or input production task number, when inputting at the product information identification number, inquire about this at the particular location of goods, and judge whether this product location is normal, if continue normally according to plan to produce, if abnormal or due to need of production, adjust the production sequence of this car; When the input production task, inquire about the particular location of all vehicles under this task, and judge whether the vehicle location under this task is normal, produce if continue normally according to plan, if abnormal or due to need of production, adjust the production sequence of vehicle under this task, supervisory system final entry monitored results;
4) crucial station configuration information inquiry and production mistake proofing monitoring, the operator by the input of Mission Monitor system at the product information identification number, inquire about the configuration information of this vehicle, and produce according to this configuration information, if the configuration information of this vehicle of inquiry after production is completed, and judge whether this vehicle configuration is correct is correctly produce according to plan, otherwise application is evaluated this vehicle, supervisory system final entry monitored results;
5) the critical component monitoring of getting ready the goods in advance, the vehicle model information on the work centre that the operator sets by Mission Monitor system queries the place ahead, and carry out the production of critical component, supervisory system final entry monitored results according to the place ahead information of vehicles of reaching the standard grade.
Claims (3)
1. vehicle complete vehicle production task implementation status whole process supervision method and system, it is characterized in that by utilizing the hardware such as message identification device, information collecting device, information interactive device, printing equipment, marking press equipment and information integration interface, information acquisition management software and Mission Monitor system, to vehicle complete vehicle from be welded, application, general assembly and debugging until the mission bit stream of the qualified whole production run that rolls off the production line carry out integrated, gather, mutual and process;
But described message identification device refers to the object with reading bar code, corrosion-resistant, high-low temperature resistant, and long service life mainly comprises metallic barcode, RFID label etc., is mainly used in binding with other production informations, follows the trail of the circulation process of production information;
Described information collecting device refer to can reading information identity device information a kind equipment, as wire/wireless scanner, rfid interrogator etc., by the information of reading information identity device, and be transferred to information interactive device;
Described information acquisition management software mainly manages the information that collects;
Described information interactive device mainly comprises the equipment such as common computer, panel computer, smart mobile phone, these devices leave interface and the energy compatible information acquisition management software with other integration of equipments, by mount message acquisition management software on these devices, can realize the reception of production task, simultaneously can be the communication that collects in the task supervisory system;
Described printing equipment is connected with information interactive device, the data form that can the print out task supervisory system generates;
Described marking press equipment is connected with information interactive device, can the mint-mark Mission Monitor data stream that produces of system;
Described information integration interface is mainly used in the integration of equipments production task information such as other infosystems such as Mission Monitor system and ERP/SCM and information interactive device;
Described Mission Monitor system mainly realizes integration servers information and the production task information that collects is carried out analyzing and processing, realizes the Real Time Monitoring of production task.
2. method and system as described in claim 1 is characterized in that comprising following information process:
Step 1) production schedule department assigns production task to workshop, shop personnel receive described production task by the information interactive device that is placed in the workshop, after task received, the system of information interactive device be each vehicle generation vehicle body serial number under this task according to the rule of formulating; Described vehicle body serial number is for the unique identification of sign information of vehicles, binds with the vehicle mission bit stream; Described vehicle mission bit stream comprises production task enterprise number, batch number, vehicle, configuration, quota, task scheduling start time, task scheduling deadline etc.;
Step 2) after production task begins, vehicle frame begins to reach the standard grade, simultaneously with the message identification device as on vehicle frame suitable position, open the tasks carrying interface of information interactive device, by information collecting device reading information identity device information, realize the binding of message identification device and described production task information and described vehicle body serial number; Described vehicle frame is the starting material of vehicle complete vehicle, and after this described vehicle frame is called at goods;
step 3) is described when the every circulation to of goods work centre, by information collecting device reading information identity device information, realize the real-time statistics of described work centre vehicle completion quantity, and the Back ground Information with described work centre, reach the standard grade at goods, roll off the production line time and message identification device bound, can show simultaneously all information of described message identification device binding on goods on the interface of information interactive device, some critical work center of easily makeing mistakes is played suggesting effect, be prone to finish paint color mistake as the finish paint work centre, can prevent that by interface prompt this class mistake from occuring, described work centre Back ground Information refers to work centre title, work centre operating personnel,
Step 4) is described when flow of articles forwards vehicle body serial number mint-mark work centre to, by information collecting device reading information identity device information, triggers marking press equipment, realizes that the automatic mint-mark of vehicle body serial number is on goods; Described marking press equipment has set corresponding parameter information in advance;
Step 5) is described during through VIN code mint-mark work centre, by information collecting device reading information identity device information, realizes the binding of message identification device and VIN code at goods, triggers simultaneously VIN code marking press equipment, with the automatic mint-mark of VIN code on vehicle body; Described VIN code is from integrated the coming of production task administrative center; Described VIN code marking press equipment has set corresponding parameter in advance;
Step 6) is described when flow of articles forwards the vehicle configuration singles to and prints work centre, by information collecting device reading information identity device information, generate vehicle configuration single, trigger printing equipment and print the vehicle configuration list, and will configure and singly be positioned at the goods correct position, circulation thereupon; The prompting interface appears in the information interactive device of the follow-up crucial assembly work such as simultaneously engine packing, back axle packing center, points out this station need to begin to assemble described at the required engine of goods, back axle etc., realizes getting ready the goods in advance function; The single information of described vehicle configuration comprises: production task information, vehicle body serial number, metallic barcode number, VIN code etc.;
Step 7) is described when forwarding the follow-up crucial assembly work such as engine packing center at flow of articles, by information collecting device reading information identity device information, reads simultaneously the Motor Number on engine, realizes the binding of message identification device and engine; Described Motor Number is a string number of distinguishing of unique identification engine information;
Step 8) is described when forwarding the follow-up crucial assembly work such as back axle packing center at flow of articles, by information collecting device reading information identity device information, reads simultaneously the bar code number on back axle, realizes the binding of message identification device and back axle; Described back axle bar code number is a string number of distinguishing of unique identification back axle production information;
Step 9) is described after flow of articles forwards last work centre to, with described message identification device on goods, and it is carried out initialization, namely removes its all binding information, makes the message identification device can be again recycling;
Step 10) is described generates the vehicle storage bill by information interactive device when flow of articles forwards vehicle storage bill print job center to, print the vehicle storage bill by printing equipment; Described storage bill comprises: production task information, vehicle body serial number, VIN code, Motor Number, the library name that puts in storage, warehouse-in recipient etc.
3. method and system as described in claim 1 is characterized in that comprising following monitoring content:
1) tasks carrying situation monitoring, operating personnel are by Mission Monitor system input task number, inquire about the executing state of this task, execution status of task generally comprises preparation, the three kinds of states of carrying out and be finished, the result that checks out is judged, if the current state of this task is normal, can satisfy need of production, continue according to plan to produce; If the current state of task is undesired, can not satisfy need of production, need to adjust the production task implementation status, supervisory system final entry monitored results;
2) goods in process inventory monitoring, operating personnel need two or more crucial stations of inquiry by the input of Mission Monitor system, inquire about the goods in process inventory between these stations, and the result of inquiry is judged, if the goods in process inventory between station is too high or too low, need to adjust productive temp, guarantee carrying out in order of production, if the goods in process inventory between station is normal, continue according to plan to produce supervisory system final entry monitored results;
3) monitor in product location, the operator inputs in the task supervisory system in product information identification number or input production task number, when inputting at the product information identification number, inquire about this at the particular location of goods, and judge whether this product location is normal, if continue normally according to plan to produce, if abnormal or due to need of production, adjust the production sequence of this car; When the input production task, inquire about the particular location of all vehicles under this task, and judge whether the vehicle location under this task is normal, produce if continue normally according to plan, if abnormal or due to need of production, adjust the production sequence of vehicle under this task, supervisory system final entry monitored results;
4) crucial station configuration information inquiry and production mistake proofing monitoring, the operator by the input of Mission Monitor system at the product information identification number, inquire about the configuration information of this vehicle, and produce according to this configuration information, if the configuration information of this vehicle of inquiry after production is completed, and judge whether this vehicle configuration is correct is correctly produce according to plan, otherwise application is evaluated this vehicle, supervisory system final entry monitored results;
5) the critical component monitoring of getting ready the goods in advance, the vehicle model information on the work centre that the operator sets by Mission Monitor system queries the place ahead, and carry out the production of critical component, supervisory system final entry monitored results according to the place ahead information of vehicles of reaching the standard grade.
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