CN203324786U - Intelligent type self-service flow production line based on internet of things - Google Patents
Intelligent type self-service flow production line based on internet of things Download PDFInfo
- Publication number
- CN203324786U CN203324786U CN2013203492032U CN201320349203U CN203324786U CN 203324786 U CN203324786 U CN 203324786U CN 2013203492032 U CN2013203492032 U CN 2013203492032U CN 201320349203 U CN201320349203 U CN 201320349203U CN 203324786 U CN203324786 U CN 203324786U
- Authority
- CN
- China
- Prior art keywords
- segment
- production line
- internet
- service flow
- station
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Landscapes
- General Factory Administration (AREA)
- Management, Administration, Business Operations System, And Electronic Commerce (AREA)
Abstract
The utility model discloses an intelligent type self-service flow production line based on an internet of things. The intelligent type self-service flow production line is characterized by comprising a material loading segment (3), an assembling segment (5), a whole machine examining segment (6) and an outgoing examining and packaging segment (7). The material loading segment, the assembling segment, the whole machine examining segment and the outgoing examining and packaging segment are connected in turn via a transmission roller way (4). The material loading segment, the assembling segment, the whole machine examining segment and the outgoing examining and packaging segment respectively comprise multiple working positions (1). Each working position is provided with an RFID reading device and a working position electric terminal. The intelligent type self-service flow production line based on the internet of things further comprises a master control center. The RFID reading devices and working position electric terminals are all communicated and connected with the master control center. The intelligent type self-service flow production line based on the internet of things is high in informatization degree so that state of final products is facilitated to display in real time, production efficiency is enhanced and production quality in ensured.
Description
Technical field
The utility model relates to a kind of intelligent self-service flow production line based on Internet of Things.
Background technology
Existing streamline, can't accomplish the real-time tracing monitoring of product, and each station can't be coordinated by Master Control Center, thereby production efficiency is low, also can't products quality guarantee.
Therefore, be necessary to design a kind of production line based on Internet of Things.
The utility model content
Technical problem to be solved in the utility model is to provide a kind of intelligent self-service flow production line based on Internet of Things, the intelligent self-service flow production line level of informatization of being somebody's turn to do based on Internet of Things is high, be conducive to show in real time the final products state, enhance productivity, and ensure the quality of production.
The technical solution of utility model is as follows:
A kind of intelligent self-service flow production line based on Internet of Things, comprise material loading section (3), load segment (5), complete machine check section (6) and factory inspection and packing section (7); Material loading section, load segment, complete machine check section are connected by transmission roller channel (4) with the packing section successively with factory inspection;
Material loading section, load segment, complete machine check section and factory inspection and packing section respectively comprise a plurality of stations (1), be equipped with the RFID reading device on each station and the station electric terminal (is called again the post billboard, with display device and recording device, be used for data typings such as employee's service datas, and for showing relevent information);
The described intelligent self-service flow production line based on Internet of Things also comprises Master Control Center; Described RFID reading device all is connected with the Master Control Center communication with the station electric terminal.[Master Control Center can be host computer, is integrated with database in host computer, and database is for storing the existing information of each financial self-service equipment and real-time information; Database is in the nature storer, belongs to hardware module]
A plurality of stations that described complete machine check section comprises are plshy bone open and distribute, and the both sides of streamline respectively are provided with a plurality of stations; First station of complete machine check section distributes station (61) for before detecting.
The described intelligent self-service flow production line based on Internet of Things also comprises the supervisory system be comprised of 8 rotary pick-up heads; Described each station place is equipped with independent drive control apparatus, and described drive control apparatus comprises PLC and motor.
Beneficial effect:
Intelligent self-service flow production line based on Internet of Things of the present utility model, adopt a plurality of stations, and each station drives separately, and multistation collaborative work under the effect of Master Control Center, match each other, efficiently to complete production task.
The RFID radio-frequency technique of employing based on Internet of Things, can accomplish real-time tracing and monitoring to each state of each product (states such as assembling, detection);
In complete machine check section, by detecting front distribution station, can distribute in order testing station, improve detection efficiency.
By the RFID radio-frequency technique, and the station electric terminal all with the real-time communication of Master Control Center, make whole streamline realize overall informationization, each station can implement to obtain supplementary, comprise assembling main points etc., and on-the-spot state can be fed back to Master Control Center in time, and therefore, for the quality of product and the lifting of production testing efficiency provide technical guarantee.
The accompanying drawing explanation
The overall layout chart that Fig. 1 is the intelligent self-service flow production line based on Internet of Things;
The plshy bone open distribution schematic diagram that Fig. 2 is each station in complete machine check section.
Label declaration: the 1-station, the 2-materials vehicle, 3-material loading section, the 4-transmission roller channel, the 5-load segment, 6-complete machine check section, 7-factory inspection and packing section, distribute station before 61-detects, the 62-maintenance station that rolls off the production line.
Embodiment
Below with reference to the drawings and specific embodiments, the utility model is described in further details:
Embodiment 1:
As Fig. 1-2, a kind of intelligent self-service flow production line based on Internet of Things, comprise material loading section 3, load segment 5, complete machine check section 6 and factory inspection and packing section 7; Material loading section, load segment, complete machine check section are connected by transmission roller channel 4 with the packing section successively with factory inspection;
Material loading section, load segment, complete machine check section and factory inspection and packing section respectively comprise a plurality of stations 1, are equipped with RFID reading device and station electric terminal on each station;
The described intelligent self-service flow production line based on Internet of Things also comprises Master Control Center; Described RFID reading device all is connected with the Master Control Center communication with the station electric terminal.
A plurality of stations that described complete machine check section comprises are plshy bone open and distribute, and the both sides of streamline respectively are provided with a plurality of stations; First station of complete machine check section distributes station 61 for before detecting.
The described intelligent self-service flow production line based on Internet of Things also comprises the supervisory system be comprised of 8 rotary pick-up heads; Described each station place is equipped with independent drive control apparatus, and described drive control apparatus comprises PLC and motor.
In load segment and complete machine check section, each station is equipped with a materials vehicle 2, and in complete machine check section, first station distributes station 61 for before detecting, and last station is the maintenance station 62 that rolls off the production line.
Each station is equipped with separately a PLC and motor, by PLC, controls motor rotation to drive the streamline action.
, realize Real-time Collection and the analysis of data and production operation is instructed by employee's service data and read the PLC production process data be stored in the SQLServer database from WINCC by post billboard and host computer.
Every working plate all is equipped with for storing the RFID storage card of current production information, and no matter product stream forwards the various important informations that any station can demonstrate this product to.
Workflow is introduced:
1. preliminary work: the production management personnel by " the MES management system " production informations such as the production schedule, product batches numbering and product component are imported in the SQLServer database.
2. post material loading: in the material loading section, at first the MES system can be verified the rack of material loading according to the production schedule and product information, guarantees that rack only really; Then the MES system can be according to the production schedule, and product ID is written to working plate by " RFID " " release " in, write rear permission and let pass, the product introduction production station.
3. start assembling: after product introduction production station (being load segment), the MES system goes in database to find out the information such as corresponding product type, this post job content, key job points and product configuration according to the sequence number of this product, thereby the employee can check the production work of operation instruction information standard oneself, when going wrong, can also select to require assistance to engineering technical personnel.
4. assemble complete typing (B13): after assembling product completes, in assembling typing post, carry out barcode scanning, now the MES system according to this product batch, product specification and configuration are verified the product component coding assembled, judge whether this product component only installs really, and the data of typing are deposited in database and are used as the production data analysis.
5. distribute post before detecting: before assembling complete the detection, distribute post, according to nearby principle, product be sent in nearest detection post.
6. start to detect: the testing staff detect complete after, system can deposit the maintenance information of every machine in database in, for quality of production department, inquires about.
7. complete machine bar code printing: at this station, system can read the product that product bar code automatic printing go out to comprise necessary information and paste code.
8. the packing of rolling off the production line: in complete machine check section, the final assembly packing of rolling off the production line after test, system can be by the time input database that rolls off the production line of this product, as the basic data of production analysis.
The RFID data acquisition plan is read and write and has been stamped for each product by RFID " I.D. ": system is from product is reached the standard grade, it will be unique sequence number of this product dispensation, which station of going to streamline without this product that falls can pass through the post billboard, read corresponding content according to this sequence number, thereby clearly know the model of this product, batch, the production informations such as emphasis job content, for the employee provides task instruction, production efficiency and product first-pass yield have greatly been improved.
12 maintenance posies are arranged in this streamline, be " the plshy bone open distribution ", before every machine enters the maintenance post, it is distributed to by nearest maintenance post in capital, and this distribution address is written in " release " of every working plate, when product circulates in the fish-bone line, system can be put into this product to stop in true maintenance post according to the address, maintenance post read, and when a certain detection post goes wrong, can also this post be broken away to distribution system by manually-operated, now product introduction is there will be no in this post, guarantees the trouble-free operation of line body.
The response of requiring assistance: when the employee runs into the problem that can't process in process of production, can to personnel such as engineering, logistics, seek help by the button of requiring assistance on control box, now system is sent note by the GPRS SMS module to each person liable, short message content comprises the type of requiring assistance, the post etc. of requiring assistance, facilitate the technician to process in time problem, shortened failure response time, thereby improved production efficiency.
The independence of system and expansion: the production operating part in native system (PLC, motor etc.) can not rely on production management system and individual operation, when production management system goes wrong, still can not delay production, simultaneously the industrial computer of native system all adopts two network card configurations, can be used for logistics integration net and other software systems.
Supervisory system: adopt 8 rotatable camera heads, can cover each corner of factory building, and real-time recording.
Claims (3)
1. the intelligent self-service flow production line based on Internet of Things, is characterized in that, comprises material loading section (3), load segment (5), complete machine check section (6) and factory inspection and packing section (7); Material loading section, load segment, complete machine check section are connected by transmission roller channel (4) with the packing section successively with factory inspection;
Material loading section, load segment, complete machine check section and factory inspection and packing section respectively comprise a plurality of stations (1), are equipped with RFID reading device and station electric terminal on each station;
The described intelligent self-service flow production line based on Internet of Things also comprises Master Control Center; Described RFID reading device all is connected with the Master Control Center communication with the station electric terminal.
2. the intelligent self-service flow production line based on Internet of Things according to claim 1, is characterized in that, a plurality of stations that described complete machine check section comprises are plshy bone open and distribute, and the both sides of streamline respectively are provided with a plurality of stations; First station of complete machine check section distributes station (61) for before detecting.
3. the intelligent self-service flow production line based on Internet of Things according to claim 1 and 2, is characterized in that, also comprises the supervisory system be comprised of 8 rotary pick-up heads; Described each station place is equipped with independent drive control apparatus, and described drive control apparatus comprises PLC and motor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013203492032U CN203324786U (en) | 2013-06-18 | 2013-06-18 | Intelligent type self-service flow production line based on internet of things |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013203492032U CN203324786U (en) | 2013-06-18 | 2013-06-18 | Intelligent type self-service flow production line based on internet of things |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203324786U true CN203324786U (en) | 2013-12-04 |
Family
ID=49664119
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2013203492032U Expired - Lifetime CN203324786U (en) | 2013-06-18 | 2013-06-18 | Intelligent type self-service flow production line based on internet of things |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203324786U (en) |
Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103926900A (en) * | 2014-04-22 | 2014-07-16 | 鹤山丽得电子实业有限公司 | Production line management control system |
| CN104965505A (en) * | 2015-07-28 | 2015-10-07 | 安徽江淮汽车股份有限公司 | Assembly line qualified position control method |
| CN105741024A (en) * | 2016-01-26 | 2016-07-06 | 珠海格力电器股份有限公司 | Suspension chain conveying device and logistics system |
| CN105759766A (en) * | 2016-04-12 | 2016-07-13 | 华南理工大学 | Industrial robot product assembling method based on internet of things |
| CN105867333A (en) * | 2016-05-04 | 2016-08-17 | 惠州光弘科技股份有限公司 | Fourth generation terminal automated production system |
| CN106371412A (en) * | 2016-09-05 | 2017-02-01 | 南京简睿捷软件开发有限公司 | Suspension system control method |
| CN107168269A (en) * | 2017-07-04 | 2017-09-15 | 中国科学院重庆绿色智能技术研究院 | A kind of MES system that detection is assembled for engine sprocket room housing |
| CN107665331A (en) * | 2017-08-15 | 2018-02-06 | 苏州席正通信科技有限公司 | A kind of production line Intelligent Recognition and automatic transmission system and method |
| CN108009612A (en) * | 2017-12-22 | 2018-05-08 | 大连运明自动化技术有限公司 | A kind of smart electronics radio frequency for assembling line |
| CN109063989A (en) * | 2018-07-20 | 2018-12-21 | 浙江新劲空调设备有限公司 | Assembly line management system for internet of things and its management method |
| CN112264797A (en) * | 2020-10-27 | 2021-01-26 | 佛山东柳自动化科技有限公司 | Intelligent production line of unit type central air conditioner |
| CN112729885A (en) * | 2020-12-23 | 2021-04-30 | 闵俊洪 | Intelligent mahjong machine detection system and method |
-
2013
- 2013-06-18 CN CN2013203492032U patent/CN203324786U/en not_active Expired - Lifetime
Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103926900A (en) * | 2014-04-22 | 2014-07-16 | 鹤山丽得电子实业有限公司 | Production line management control system |
| CN104965505A (en) * | 2015-07-28 | 2015-10-07 | 安徽江淮汽车股份有限公司 | Assembly line qualified position control method |
| CN105741024A (en) * | 2016-01-26 | 2016-07-06 | 珠海格力电器股份有限公司 | Suspension chain conveying device and logistics system |
| CN105759766A (en) * | 2016-04-12 | 2016-07-13 | 华南理工大学 | Industrial robot product assembling method based on internet of things |
| CN105867333A (en) * | 2016-05-04 | 2016-08-17 | 惠州光弘科技股份有限公司 | Fourth generation terminal automated production system |
| CN106371412A (en) * | 2016-09-05 | 2017-02-01 | 南京简睿捷软件开发有限公司 | Suspension system control method |
| CN107168269A (en) * | 2017-07-04 | 2017-09-15 | 中国科学院重庆绿色智能技术研究院 | A kind of MES system that detection is assembled for engine sprocket room housing |
| CN107665331A (en) * | 2017-08-15 | 2018-02-06 | 苏州席正通信科技有限公司 | A kind of production line Intelligent Recognition and automatic transmission system and method |
| CN108009612A (en) * | 2017-12-22 | 2018-05-08 | 大连运明自动化技术有限公司 | A kind of smart electronics radio frequency for assembling line |
| CN109063989A (en) * | 2018-07-20 | 2018-12-21 | 浙江新劲空调设备有限公司 | Assembly line management system for internet of things and its management method |
| CN112264797A (en) * | 2020-10-27 | 2021-01-26 | 佛山东柳自动化科技有限公司 | Intelligent production line of unit type central air conditioner |
| CN112729885A (en) * | 2020-12-23 | 2021-04-30 | 闵俊洪 | Intelligent mahjong machine detection system and method |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN203324786U (en) | Intelligent type self-service flow production line based on internet of things | |
| CN102646221B (en) | To the real-time follow-up of discrete manufacturing process logistics and review the system and method for quality | |
| CN100468246C (en) | Real time monitoring system for production processes and monitoring method | |
| CN104766147B (en) | Intelligent device management method and management system | |
| CN103116821A (en) | Whole course tracking method and whole course tracking system of discrete manufacturing workshop production process quality | |
| CN103106617A (en) | Method and system for monitoring overall process of finished vehicle productive task executive condition | |
| CN109784788A (en) | A kind of intelligent comprehensive patrol checking server, terminal and system | |
| CN105069584A (en) | Liquid crystal glass substrate post-processing production information management system and management method | |
| CN107945307B (en) | Railway equipment tracking management system | |
| CN103489078A (en) | Intelligent charging and battery-swapping service network asset life-cycle management method based on RFID | |
| CN104868136B (en) | A kind of battery combo production line balance method | |
| CN205451161U (en) | Intelligent analysis show MES system | |
| CN204347599U (en) | A kind of industrial processes Control management system | |
| CN102081808A (en) | Field apparatus inspection method and system | |
| CN107168256B (en) | Data collection station towards medium-sized and small enterprises Discrete Production Workshop | |
| CN106296130A (en) | A kind of intelligent automation social insurance business data processing method and system | |
| CN202854576U (en) | Automobile production line data management system | |
| CN115392853A (en) | Operation system of transparent intelligent factory | |
| CN202736111U (en) | Effective management device based on production workshop material transfer | |
| CN202331178U (en) | Radio frequency identification (RFID)-based production line application visual monitoring system | |
| CN201741274U (en) | Dynamic data acquisition unit used in manufacture industry production process | |
| CN113793110A (en) | Industrial equipment data acquisition and analysis method based on cloud computing and cloud service platform | |
| CN104460569B (en) | Goods-in-process monitoring method used for blade production | |
| CN112434972A (en) | Bar code management system and method based on WEB | |
| CN202275423U (en) | Train loading device management system based on RFID |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20190806 Address after: 410205 Room 1001, Building 10, Changsha Zhongdian Software Park, 39 Jianshan Road, Changsha High-tech Development Zone, Changsha City, Hunan Province Patentee after: Hunan Great Wall Science and Technology Information Co.,Ltd. Address before: 410100 East Road, Changsha economic and Technological Development Zone, Changsha, Hunan, China Patentee before: GREATWALL INFORMATION INDUSTRY Co.,Ltd. |
|
| TR01 | Transfer of patent right | ||
| CX01 | Expiry of patent term |
Granted publication date: 20131204 |
|
| CX01 | Expiry of patent term |