CN105741024A - Suspension chain conveying device and logistics system - Google Patents
Suspension chain conveying device and logistics system Download PDFInfo
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- CN105741024A CN105741024A CN201610052169.0A CN201610052169A CN105741024A CN 105741024 A CN105741024 A CN 105741024A CN 201610052169 A CN201610052169 A CN 201610052169A CN 105741024 A CN105741024 A CN 105741024A
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q10/00—Administration; Management
- G06Q10/06—Resources, workflows, human or project management; Enterprise or organisation planning; Enterprise or organisation modelling
- G06Q10/063—Operations research, analysis or management
- G06Q10/0631—Resource planning, allocation, distributing or scheduling for enterprises or organisations
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06K—GRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
- G06K17/00—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q10/00—Administration; Management
- G06Q10/08—Logistics, e.g. warehousing, loading or distribution; Inventory or stock management
Abstract
The invention discloses a suspension chain conveying device and a logistics system. The suspension chain conveying device comprises a material induction system and a dynamic Internet-of-Things system connected to the material induction system, wherein the material induction system is installed on a suspension chain material point and is configured to carry out material dynamic tracking on the suspension chain material point and feed back material dynamic tracking information to the dynamic Internet-of-Things system; and the dynamic Internet-of-Things system is configured to dynamically monitor the process logistics state of the suspension chain on the basis of the material dynamic tracking information. The scheme of the invention can overcome the defects of large artificial labor capacity, poor monitoring effect, time delay in data processing and the like in the prior art, and the beneficial effects of small artificial labor capacity, good monitoring effect and good data processing timeliness are realized.
Description
Technical field
The present invention relates to technology of Internet of things field, in particular it relates to a kind of suspended chain conveyer device and logistics system.
Background technology
Suspension conveyer chain (abbreviation suspended chain), adopts ball bearing as chain travelling wheel, can arbitrarily turn, climb, adapt to various geographical environmental condition, and the material distributing in air being used primarily in workshop is served.Suspension conveyer chain can unrestricted choice conveying circuit, adopt frequency-converting speed-governing control system.Suspended chain induction system is the system carrying material at Spatial continual, and material is contained on case body special or support and runs along planned orbit.
Current domestic suspended chain material-transporting system is essentially all the employing extensive management such as free-running operation, artificial counting, only material is realized transhipment, it is impossible to understand the kind of material, quantity, state, geographical position, time；User can not effectively be instructed；Can not data acquisition and processing (DAP) timely to situations such as the material uses in production process, it is impossible to real-time instruction process management.
In prior art, have that manual labor amount is big, monitoring effect is poor and data process the defect such as not in time.
Summary of the invention
It is an object of the invention to, for drawbacks described above, it is proposed to a kind of suspended chain conveyer device and logistics system, to solve the current extensive artificial counting of suspended chain induction system and free-running operation problem.
One aspect of the present invention provides a kind of suspended chain conveyer device, including: it is installed on the material induction system of described suspended chain material point, and is connected to the goer networked system of described material induction system；Wherein, described material induction system, it is configured to suspended chain material point is carried out material dynamic tracking, and gained material dynamic tracking information is fed back to described goer networked system；Described goer networked system, is configured to, based on described material dynamic tracking information, the process stream state of suspended chain dynamically be monitored.
Preferably, described suspended chain material point, including: feeding point and/or blanking point and/or emptying point.
Preferably, described feeding point, including at least one in fan blade feeding point, motor feeding point and pipeline feeding point.
Preferably, described blanking point, including at least one in fan blade blanking point, motor feeding point and pipeline feeding point.
Preferably, described material induction system, including: at least one in infrared sensor, PRID sensor and MES bar code.
Preferably, described goer networked system, including: the data acquisition unit matched with described material induction system, and it is connected to the central server of described data acquisition unit；Wherein, described data acquisition unit, it is configured to gather the material dynamic tracking information of described material induction system, and is sent to described central server after carrying out pretreatment；Described central server, it is configured to based on the pretreated material dynamic tracking information of described central server, carry out material identification, material state perception, and then complete the calculating to suspended chain material utilization state, complete material to be counted, sentences process different, that remind, and obtain the production status logistics information of material in time, and provide the user the process services information of material.
Preferably, described goer networked system, also include: be connected to the E billboard of described central server；Wherein, described E billboard, it is configured to the dynamic monitored results of described central server is carried out real-time exhibition.
Preferably, described goer networked system, also include: be connected to the outside material system of described central server；Described outside material system, is positioned at outside described suspended chain material point, and is configured to described central server and carries out data interaction and/or data sharing.
Preferably, described outside material system, including: EPR system and/or MES system.
Matching with said apparatus, another aspect of the present invention provides a kind of logistics system, including: above-described suspended chain conveyer device.
The solution of the present invention, by utilizing the modes such as scanning to realize material information collection, suspended chain is utilized RFID technique, the modes such as infrared induction realize material dynamic tracking, reach material, logistics, the information bindings such as order, feeding point and blanking point logistic track, process stream condition adjudgement, integrated each item data is in central server, process through back-end data, reach and company logistics ERP and MES system reciprocal action, realize the dynamic monitoring of logistics progress state, realize the management of digitized materials stream informationization, by the location status of material, numbers of states, use state, identity state carries out visualization Internet of Things information transmission and bundlees with the time, logistics system can understand material state in detail, onsite application situation reaches visualization remind, sentence different, the functions such as mistake proofing.Solve the current extensive artificial counting of suspended chain induction system and free-running operation problem；Solve the kind of material, quantity, state, geographical position, the time can not effective orientation problem.
Wherein, ERP (EnterpriseResourcePlanning, Enterprise Resources Plan) system, refer to and be based upon on Information Technology Foundation, with systematized management thought, provide decision-making to run the management platform of means for business decision layer and employee.MES system and manufacturing enterprise's production process perform system, are the production informationization management systems of a set of Manufacture Enterprise workshop execution level.
Further, the solution of the present invention, by the principle of Internet of Things, combine realize the Visual Dynamic Internet of Things of material transportation process by the communication cognition technology such as Intellisense, identification technology and general fit calculation, the Internet, data base, material system is carried out datumization internet of things management and control, realize the mistake proofing fool proof of logistics overall process, prompting, punctuality production mode (JustInTime, JIT) are sent to, land the functions such as recoil, financial accounting.Solving production process material can not real-time data acquisition problem, it is impossible to provide production material service condition information in real time, real-time instruction, financial accounting, the problem of recoil, mistake proofing fool proof of landing.
Thus, the solution of the present invention solves to utilize Visual Dynamic Internet of Things, material system is carried out datumization internet of things management and control, promote management and control efficiency, the problem reducing management and control difficulty, thus, overcome that manual labor amount in prior art is big, monitoring effect is poor and data process defect not in time, it is achieved the beneficial effect that manual labor amount is little, monitoring effect good and data process promptness is good.
Other features and advantages of the present invention will be set forth in the following description, and, partly become apparent from description, or understand by implementing the present invention.
Below by drawings and Examples, technical scheme is described in further detail.
Accompanying drawing explanation
Accompanying drawing is for providing a further understanding of the present invention, and constitutes a part for description, is used for together with embodiments of the present invention explaining the present invention, is not intended that limitation of the present invention.In the accompanying drawings:
Fig. 1 be the present invention suspended chain conveyer device in the structural representation of suspended chain handling and conveying RFID information；
Fig. 2 be the present invention suspended chain conveyer device in the flow chart of suspended chain handling and conveying RFID information；
Fig. 3 be the present invention suspended chain conveyer device in the structural representation of goer networked system；
Fig. 4 be the present invention suspended chain conveyer device in the structural representation of feeding system；
Fig. 5 be the present invention suspended chain conveyer device in the structural representation of discharge system sensing part；
Fig. 6 be the present invention suspended chain conveyer device in the flow chart of feeding system；
Fig. 7 be the present invention suspended chain conveyer device in the flow chart of discharge system.
In conjunction with accompanying drawing, in the embodiment of the present invention, accompanying drawing labelling is as follows:
100-material induction system；200-goer networked system.
Detailed description of the invention
For making the object, technical solutions and advantages of the present invention clearly, below in conjunction with the specific embodiment of the invention and corresponding accompanying drawing, technical solution of the present invention is clearly and completely described.Obviously, described embodiment is only a part of embodiment of the present invention, rather than whole embodiments.Based on the embodiment in the present invention, the every other embodiment that those of ordinary skill in the art obtain under not making creative work premise, broadly fall into the scope of protection of the invention.
According to embodiments of the invention, it is provided that a kind of suspended chain conveyer device.
This suspended chain conveyer device includes: is installed on the material induction system 100 of suspended chain material point, and is connected to the goer networked system 200 of material induction system.Wherein, material induction system 100, it is configured to suspended chain material point is carried out material dynamic tracking, and gained material dynamic tracking information is fed back to goer networked system 200；Goer networked system 200, is configured to, based on material dynamic tracking information, the process stream state of suspended chain dynamically be monitored.By the material induction system arranged with suspended chain material Point matching and goer networked system, the dynamic monitoring of logistics progress state can be realized, and then solve the current extensive artificial counting of suspended chain induction system and free-running operation problem, and solve the kind of material, quantity, state, geographical position, the time can not effective orientation problem, thus improving high efficiency and the reliability of suspended chain material transportation.
Specifically, suspended chain material point, including: feeding point and/or blanking point and/or emptying point.Wherein, feeding point, including at least one in fan blade feeding point, motor feeding point and pipeline feeding point.Blanking point, including at least one in fan blade blanking point, motor feeding point and pipeline feeding point.By dynamically monitoring at feeding point and/or blanking point and/or emptying point, it is possible to improve precision and the efficiency of the conveying of suspended chain material further, and improve reliability and the high efficiency of promptness and the maintenance that corresponding failure is found.
Preferably, material induction system, including: at least one in infrared sensor, PRID sensor and MES bar code.By multiple sensing pathway, it is ensured that comprehensive, the high efficiency of data acquisition and high reliability.
Preferably, goer networked system, including: the data acquisition unit matched with material induction system, and it is connected to the central server of data acquisition unit.Wherein, data acquisition unit, it is configured to gather the material dynamic tracking information of material induction system, and is sent to central server after carrying out pretreatment；Central server, it is configured to based on the pretreated material dynamic tracking information of central server, carry out material identification, material state perception, and then complete the calculating to suspended chain material utilization state, complete material is counted, sentence different (such as: process materials is sentenced different), the process reminded, and obtain the production status logistics information of material in time, and provide the user material process services information (such as: in suspended chain logistics use information, order completion information is processed by central server, the Internet is utilized directly to transmit financial accounting, complete to land recoil).Combination by data acquisition unit and central server, it is achieved the dynamic monitoring of suspended chain material, it is possible to improve reliability and the safety of monitoring.
Further, goer networked system, also include: be connected to the E billboard of central server；Wherein, E billboard, it is configured to the dynamic monitored results of central server is carried out real-time exhibition.By E billboard, it is possible to the being shown property of ruuning situation of corresponding material point is reminded, and intuitive is good, and hommization is good.
Further, goer networked system, also include: be connected to the outside material system of central server；Outside material system, is positioned at outside suspended chain material point, and is configured to central server and carries out data interaction and/or data sharing.
Thus, by data acquisition unit, central server, E billboard and outside material system with the use of, it is achieved the dynamic monitoring of suspended chain material, monitor mode is easy and intuitive is good, reliability is high.
Wherein, outside material system, including: EPR system and/or MES system.By with the data interaction of outside material system and sharing, it is achieved data association, be conducive to improving the conevying efficiency of suspended chain material, and identical data can be reduced by repeated acquisition and the resource repeating process.
Such as: referring to the example shown in Fig. 1-Fig. 7, associate with system datas such as ERP, MES through background computer aid in treatment, realize and company logistics ERP, MES system interaction, detailed tracking material level configuration state, order status performance and logistics transhipment situation: realize process stream conduct monitoring at all levels, production station is judged whether feeding, blanking by front and back detection situation in kind, feeding system carries out material order binding automatically, and discharge system unbinds automatically；The front feeding area employee that makes a connection does mark and system voice is automatically reminded to, and system reminds corresponding blanking point to process hanging basket material in advance, completes order material by loading/unloading system, it is achieved material monitor in real time, order mistake proofing, and account lands recoil in real time；Solve former technology and can only realize transport function, it is impossible to realize system counts, sentence the function phenomenons such as different, material switching prompting.
1, using computer (such as: data acquisition unit), server (such as: central server), computer network to realize goer networking, intelligent monitoring, visualization, acousto-optic are reminded.Referring to Fig. 3, goer networked system.
2, realize material identification, Intellisense material state, complete the general fit calculation to suspended chain material utilization state, complete material to be counted, sentences different, prompting, obtain production status logistics information in time, it is provided that process services information.
(1) feeding system sensing: utilize RFID technique identification material information, completes material process monitoring, management and control material state information by infrared induction technology, processes through background computer data and realize material information binding and status tracking, and process materials is sentenced different.Referring to Fig. 4, feeding system.
(2) discharge system sensing: utilize infrared induction, RFID etc. to complete material information and unbind, material service condition is passed back in time, it is achieved land clearing.Referring to Fig. 5, discharge system sensing part.
(3) feeding system: according to suspended chain induction system (RFID location, infrared monitoring, MES bar code scan etc.), through database processing, it is achieved order, material are bound, and logistics information are fed back in time in conjunction with ERP, MES system, it is achieved material JIT sends to.Referring to Fig. 6, feeding system.
Referring to Fig. 2, feeding point post judges whether feeding by front and back detection situation in kind, and carry out corresponding operating according to judged result, for instance: when needing feeding, feeding system carries out binding (order stock number+order number+feeding quantity and hanging basket number) automatically；When discharging is complete, discharge system unbinds automatically.
Wherein, the accumulative feeding quantity of system log (SYSLOG) can not more than quantity on order.The automatic scanning of hanging basket number, COM code can be obtained by scanning selection issuance of materials batch crawl, and order feeding point can be inputted by employee's manual scanning.The front feeding area employee that makes a connection does mark and system voice is automatically reminded to, and system reminds complete hanging basket material under corresponding blanking point employee in advance.The basic data being directed to includes: need to safeguard that COM code belongs to corresponding discharging area and feeding point corresponding belonging to material in advance.
(4) discharge system: use information to provide material information by the process of data interconnection net, data base material, utilize the mode such as sound and light signal, E billboard to be delivered to production station, it is achieved post is reminded；Material handoff procedure performs to utilize internet data to process, and performs switch logic, monitors post blanking situation, it is achieved material handoff procedure management and control；Process by process is sensed situation data, provide material and use abnormal information, complete sentencing of use procedure different.Referring to Fig. 7, discharge system.
(5) financial accounting and recoil of landing: in suspended chain, logistics uses information, order completion information to be processed by central server, utilizes the Internet directly to transmit financial accounting, completes to land recoil.
Through substantial amounts of verification experimental verification, adopt the technical scheme of the present embodiment, by utilizing the modes such as scanning to realize material information collection, suspended chain is utilized RFID technique, the modes such as infrared induction realize material dynamic tracking, reach material, logistics, the information bindings such as order, feeding point and blanking point logistic track, process stream condition adjudgement, integrated each item data is in central server, process through back-end data, reach and company logistics ERP and MES system reciprocal action, realize the dynamic monitoring of logistics progress state, realize the management of digitized materials stream informationization, by the location status of material, numbers of states, use state, identity state carries out visualization Internet of Things information transmission and bundlees with the time, logistics system can understand material state in detail, onsite application situation reaches visualization remind, sentence different, the functions such as mistake proofing.Solve the current extensive artificial counting of suspended chain induction system and free-running operation problem；Solve the kind of material, quantity, state, geographical position, the time can not effective orientation problem.
According to embodiments of the invention, additionally provide a kind of logistics system corresponding to suspended chain conveyer device.This suspended chain conveyer device at least includes: above-described suspended chain conveyer device.
The process realized due to the logistics system of the present embodiment and function essentially correspond to the embodiment of suspended chain conveyer device shown in earlier figures 1 to Fig. 7, principle and example, therefore not detailed part in the description of the present embodiment, may refer to the related description in previous embodiment, do not repeat at this.
Through substantial amounts of verification experimental verification, adopt technical scheme, by the principle of Internet of Things, combine realize the Visual Dynamic Internet of Things of material transportation process by the communication cognition technology such as Intellisense, identification technology and general fit calculation, the Internet, data base, material system is carried out datumization internet of things management and control, realize the mistake proofing fool proof of logistics overall process, prompting, punctuality production mode (JustInTime, JIT) are sent to, land the functions such as recoil, financial accounting.Solving production process material can not real-time data acquisition problem, it is impossible to provide production material service condition information in real time, real-time instruction, financial accounting, the problem of recoil, mistake proofing fool proof of landing.
To sum up, skilled addressee readily understands that, under the premise do not conflicted, above-mentioned each advantageous manner can freely combine, superposition.
The foregoing is only embodiments of the invention, be not limited to the present invention, for a person skilled in the art, the present invention can have various modifications and variations.All within the spirit and principles in the present invention, any amendment of making, equivalent replacement, improvement etc., should be included within scope of the presently claimed invention.
Claims (10)
1. a suspended chain conveyer device, it is characterised in that including: be installed on the material induction system of described suspended chain material point, and be connected to the goer networked system of described material induction system；Wherein,
Described material induction system, is configured to suspended chain material point is carried out material dynamic tracking, and gained material dynamic tracking information is fed back to described goer networked system；
Described goer networked system, is configured to, based on described material dynamic tracking information, the process stream state of suspended chain dynamically be monitored.
2. device according to claim 1, it is characterised in that described suspended chain material point, including: feeding point and/or blanking point and/or emptying point.
3. device according to claim 2, it is characterised in that described feeding point, including at least one in fan blade feeding point, motor feeding point and pipeline feeding point.
4. device according to claim 2, it is characterised in that described blanking point, including at least one in fan blade blanking point, motor feeding point and pipeline feeding point.
5. according to the device one of claim 1-4 Suo Shu, it is characterised in that described material induction system, including: at least one in infrared sensor, PRID sensor and MES bar code.
6. according to the device one of claim 1-4 Suo Shu, it is characterised in that described goer networked system, including: the data acquisition unit matched with described material induction system, and it is connected to the central server of described data acquisition unit；Wherein,
Described data acquisition unit, is configured to gather the material dynamic tracking information of described material induction system, and is sent to described central server after carrying out pretreatment；
Described central server, it is configured to based on the pretreated material dynamic tracking information of described central server, carry out material identification, material state perception, and then complete the calculating to suspended chain material utilization state, complete material to be counted, sentences process different, that remind, and obtain the production status logistics information of material in time, and provide the user the process services information of material.
7. device according to claim 6, it is characterised in that described goer networked system, also includes: be connected to the E billboard of described central server；Wherein, described E billboard, it is configured to the dynamic monitored results of described central server is carried out real-time exhibition.
8. device according to claim 6, it is characterised in that described goer networked system, also includes: be connected to the outside material system of described central server；Described outside material system, is positioned at outside described suspended chain material point, and is configured to described central server and carries out data interaction and/or data sharing.
9. device according to claim 8, it is characterised in that described outside material system, including: EPR system and/or MES system.
10. a logistics system, it is characterised in that including: the suspended chain conveyer device as described in as arbitrary in claim 1-9.
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| CN110712970A (en) * | 2018-07-13 | 2020-01-21 | 阿里巴巴集团控股有限公司 | Suspension chain system and suspension chain control method, device and system |
| CN109178759A (en) * | 2018-07-19 | 2019-01-11 | 长沙格力暖通制冷设备有限公司 | Aerial material-flow method, device, logistics equipment and computer readable storage medium |
| CN110609526A (en) * | 2019-08-23 | 2019-12-24 | 中国一拖集团有限公司 | Aerial logistics arrangement multi-material management system of wheeled tractor intelligent assembly line |
| CN110548683A (en) * | 2019-09-12 | 2019-12-10 | 北京三快在线科技有限公司 | apparatus and method for sorting articles |
| CN113296429A (en) * | 2020-07-24 | 2021-08-24 | 阿里巴巴集团控股有限公司 | Conveyor system, Internet of things controller, control method and configuration method |
| CN112381191A (en) * | 2020-11-09 | 2021-02-19 | 中国第一汽车股份有限公司 | Method for tracing tightening information by manually scanning hanger number |
| CN112849900A (en) * | 2020-12-30 | 2021-05-28 | 苏州智合诚信息科技有限公司 | RFID-based suspension chain automatic control system |
| CN114906571A (en) * | 2022-05-25 | 2022-08-16 | 广汽本田汽车有限公司 | Engine conveying monitoring method and conveying line |
| CN114906571B (en) * | 2022-05-25 | 2024-03-19 | 广汽本田汽车有限公司 | Engine conveying monitoring method and conveying line |
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