CN108958196A - Production process remote monitoring system and monitoring method - Google Patents
Production process remote monitoring system and monitoring method Download PDFInfo
- Publication number
- CN108958196A CN108958196A CN201810823883.4A CN201810823883A CN108958196A CN 108958196 A CN108958196 A CN 108958196A CN 201810823883 A CN201810823883 A CN 201810823883A CN 108958196 A CN108958196 A CN 108958196A
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- monitoring
- production process
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- production line
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 112
- 238000012544 monitoring process Methods 0.000 title claims abstract description 110
- 238000000034 method Methods 0.000 title claims abstract description 16
- 238000002372 labelling Methods 0.000 claims abstract description 9
- 238000004806 packaging method and process Methods 0.000 claims abstract description 7
- 238000012790 confirmation Methods 0.000 claims description 11
- 238000004891 communication Methods 0.000 claims description 7
- 210000003205 muscle Anatomy 0.000 claims description 5
- 230000005540 biological transmission Effects 0.000 claims description 3
- 238000007689 inspection Methods 0.000 claims description 3
- 238000011161 development Methods 0.000 description 2
- 239000000835 fiber Substances 0.000 description 2
- 230000004927 fusion Effects 0.000 description 2
- 238000012856 packing Methods 0.000 description 2
- 230000007812 deficiency Effects 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 239000013307 optical fiber Substances 0.000 description 1
- 230000005622 photoelectricity Effects 0.000 description 1
Classifications
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/4185—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by the network communication
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/31—From computer integrated manufacturing till monitoring
- G05B2219/31088—Network communication between supervisor and cell, machine group
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Quality & Reliability (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
- Telephonic Communication Services (AREA)
- General Factory Administration (AREA)
Abstract
The present invention provides a kind of production process remote monitoring system, including production line, production line acquisition monitoring SCADA system, monitoring management platform, video monitoring system and mobile terminal；The production line realizes batch packaging, labeling, divide/starts going to a nursery, mounted box/vanning and electronic supervision code assignment production process；The operation of the production equipment of each production process in the production line acquisition monitoring SCADA system monitoring and control production line；The video monitoring system shoots the production process video in each workshop；The monitoring management platform is by the production process video associated storage that production line described in synchronization acquires the information of monitoring SCADA system acquisition and the video monitoring system is shot and shows, judge that the acquisition information whether there is fault alarm information, and is sent to the mobile terminal at warning information when there are fault alarm information.The present invention also provides a kind of monitoring methods based on the production process remote monitoring system.
Description
Technical field
The present invention relates to production monitorings, specifically, relate to a kind of production process remote monitoring system and monitoring method.
Background technique
For medical industry as important people's livelihood field, industrialization and information-based fusion are horizontal relatively high, but still exist big
Without strong problem.In industrial 4.0 epoch, pharmacy industry is faced with global industry restructuring bring opportunities and challenges, with
The fast development of global economy, Chinese Medical Industry's are faced with severe international competition situation.Accelerate to push generation information skill
Art and manufacturing technology fusion development implement " made in China 2025 " for China's medicinal industry, raising medicinal industry competitiveness has
Important function.
Medical industry should also stride forward other than working hard in scientific and technical innovation to intelligence manufacture, make great efforts to bring up intelligent plant,
The intelligence of realization industry.
In order to solve the above problems, people are seeking always a kind of ideal technical solution.
Summary of the invention
The purpose of the present invention is in view of the deficiencies of the prior art, thus provide a kind of production process remote monitoring system and
Monitoring method.
To achieve the goals above, the technical scheme adopted by the invention is that: a kind of production process remote monitoring system, packet
It includes production line, production line acquisition monitoring SCADA system, the monitoring management platform for being set to monitoring center, be arranged in each production
Video monitoring system and mobile terminal in workshop,
The production line for realizing batch packaging, labeling, divide/is started going to a nursery, mounted box/vanning and electronic supervision code assignment production process；
The production line acquisition monitoring SCADA system is connect with the production line, for monitoring and controlling each life on production line
The operation for producing the production equipment of process, acquires operating status, fault alarm, creation data and the product parameters of production equipment；
The video monitoring system, for shooting the production process video in each workshop；
The monitoring management platform acquires monitoring SCADA system with the production line respectively and the video monitoring system is connect,
Production line described in synchronization is acquired to the information of monitoring SCADA system acquisition and the production of video monitoring system shooting
Journey video associated storage simultaneously shows, judges the acquisition information with the presence or absence of fault alarm information, and there are fault alarm letters
At warning information when breath；
The mobile terminal is connect with the monitoring management platform, receives the warning information of its transmission.
Based on above-mentioned, the production line acquisition monitoring SCADA system includes SCADA slave computer and communication network, described
SCADA slave computer includes on-site producing devices PLC, the on-site producing devices PLC collection site equipment running status, failure report
Alert, creation data and product parameters, and above-mentioned acquisition data are uploaded to the monitoring management platform by the communication network.
Based on above-mentioned, the mobile terminal needs are registered in the monitoring management platform in advance, it is described it is mobile eventually
It holds the alarm source for needing to configure care in registration, receive the user of alarm and the alarm level of care, it is described after configuration
Mobile terminal can receive the alarm of needs.
Based on above-mentioned, the monitoring management platform includes database, enquiry module, historical statistics module and print module,
The enquiry module is used for according to for inquiring corresponding acquisition data, the historical statistics module from the database
Data history of forming trend and the following possible tendency are acquired, and is printed by the print module.
Based on above-mentioned, the mobile terminal includes Real-time Alarm display module and history alarm enquiry module, and user passes through
The warning information that the Real-time Alarm display module real time inspection currently reports, and checked by the history alarm enquiry module
The warning information of history, the warning information include alarm detailed content production process video associated with it.
Based on above-mentioned, the mobile terminal includes control chip, warning information confirmation module and status indicator lamp, the control
Coremaking piece is connect with the status indicator lamp, and it is red sudden strain of a muscle state that the status indicator lamp is controlled when receiving warning information；Institute
It states warning information confirmation module to connect with the control chip, so that user inputs the warning information to the control chip
Confirmation feedback, the control chip receive control after the confirmation feedback of the warning information status indicator lamp stop it is red
It dodges.
The present invention also provides a kind of long-distance monitoring method based on the production process remote monitoring system, this method packets
Include following steps:
The production line carries out batch packaging, labeling, divide/starts going to a nursery, mounted box/vanning and electronic supervision code assignment production process；
The fortune of the production equipment of each production process in the production line acquisition monitoring SCADA system monitoring and control production line
Row, acquires operating status, fault alarm, creation data and the product parameters of production equipment；
The video monitoring system shoots the production process video in each workshop；
Production line described in synchronization is acquired the information and the video that monitoring SCADA system acquires by the monitoring management platform
The production process video associated storage of monitoring system shooting is simultaneously shown, judges that the acquisition information is believed with the presence or absence of fault alarm
Breath, and at warning information when there are fault alarm information；
The mobile terminal receives the warning information that the monitoring management platform is sent.
Based on above-mentioned, the mobile terminal needs first to be registered in the monitoring management platform, needs to match in registration
It sets the alarm source of care, receive the user of alarm and the alarm level of care, after configuration, which can be received
To the alarm of needs.
Based on above-mentioned, after user receives the warning information, can also on the mobile terminal to warning information into
Row further confirms that.
The present invention has substantive distinguishing features outstanding and significant progress compared with the prior art, specifically, solution of the present invention
The productions problems such as workshop dispersion, the equipment of having determined is independent, user can monitor the production run situation of full factory in Central Control Room, including every
The state of one equipment, and indicates with friendly intuitive interface the operating status of field device, and in equipment failure to
User issues warning information, and user is helped in time, accurately to understand the operating status of Workshop Production system, and discovery in time solves to ask
Topic.
Specific embodiment
Below by specific embodiment, technical scheme of the present invention will be described in further detail.
The present invention provides a kind of production process remote monitoring system, including production line, production line acquisition monitoring SCADA system
Unite, be set to the monitoring management platform of monitoring center, the video monitoring system that is arranged in each workshop and it is mobile eventually
End,
The production line for realizing batch packaging, labeling, divide/is started going to a nursery, mounted box/vanning and electronic supervision code assignment production process；
The production line acquisition monitoring SCADA system is connect with the production line, for monitoring and controlling each life on production line
The operation for producing the production equipment of process, acquires operating status, fault alarm, creation data and the product parameters of production equipment；
The video monitoring system, for shooting the production process video in each workshop；
The monitoring management platform acquires monitoring SCADA system with the production line respectively and the video monitoring system is connect,
Production line described in synchronization is acquired to the information of monitoring SCADA system acquisition and the production of video monitoring system shooting
Journey video associated storage simultaneously shows, judges the acquisition information with the presence or absence of fault alarm information, and there are fault alarm letters
At warning information when breath；
The mobile terminal is connect with the monitoring management platform, receives the warning information of its transmission.
Specifically, the production line acquisition monitoring SCADA system includes SCADA slave computer and communication network, the SCADA
Slave computer includes on-site producing devices PLC, the on-site producing devices PLC collection site equipment running status, fault alarm, life
Data and product parameters are produced, and above-mentioned acquisition data are uploaded to the monitoring management platform by the communication network.
Preferably, specifically, the production line includes automati labelling machine, point support machine, machine of starting going to a nursery, full-automatic box packing machine, bundle
Bundle machine, stacking machine, patch code turning machine and the supervision on-site producing devices such as code printer, it is preferred that the automati labelling machine, described
Point support machine, the machine of starting going to a nursery, the full-automatic box packing machine, the strapper, the stacking machine, the patch code turning machine and described
Supervising the on-site producing devices PLC in code printer includes following brand: siemens PLC series, Panasonic, VIGOR etc..
When acquiring data, live S7-200 PLC device can connect CPU module by OPC agreement and read data,
CPU need to have network interface；Panasonic and VIGOR PLC are read by OPC agreement；Other later periods increase equipment, it is desirable that support
MODBUS or OPC.
The communication network includes the fiber optic network of single mode optical fiber, fiber optic closure, photoelectricity interconnecting device and attachment composition, hands over
It changes planes, using tablet computer as the mobile terminal of representative, using all-in-one machine as the fixed terminal of representative.
Specifically, the mobile terminal needs are registered in the monitoring management platform in advance, the mobile terminal
The alarm source of care is needed to configure in registration, receives the user of alarm and the alarm level of care, after configuration, the shifting
Dynamic terminal can receive the alarm of needs.The warning information should can carry out the setting of priority level according to seriousness, so as to
More effectively and quickly handle serious alarm.User can be different alarm sets itself rank, and priority level should not be less than 3
Grade.
Specifically, the monitoring management platform includes database, enquiry module, historical statistics module and print module, institute
Enquiry module is stated for inquiring corresponding acquisition data from the database, the historical statistics module according to for adopting
Collect data history of forming trend and the following possible tendency, and is printed by the print module.
User can check and analyze the trend data shown in the monitoring management platform with figure or forms mode,
Trend numerical value can develop scheduled maintenance strategy according to historical trend with representation system performance, user.
Specifically, the mobile terminal includes Real-time Alarm display module and history alarm enquiry module, user passes through institute
The warning information that Real-time Alarm display module real time inspection currently reports is stated, and is checked and is gone through by the history alarm enquiry module
The warning information of history, the warning information include alarm detailed content production process video associated with it.
Specifically, the mobile terminal includes control chip, warning information confirmation module and status indicator lamp, the control
Chip is connect with the status indicator lamp, and it is red sudden strain of a muscle state that the status indicator lamp is controlled when receiving warning information；It is described
Warning information confirmation module is connect with the control chip, so that user inputs the warning information really to the control chip
Recognize feedback, the confirmation that the control chip receives the warning information controls the status indicator lamp after feeding back and stops red sudden strain of a muscle.
It is to be noted that all alarms must be identified.
The present invention also provides a kind of long-distance monitoring method based on above-mentioned production process remote monitoring system, this method includes
Following steps:
The production line carries out batch packaging, labeling, divide/starts going to a nursery, mounted box/vanning and electronic supervision code assignment production process；
The fortune of the production equipment of each production process in the production line acquisition monitoring SCADA system monitoring and control production line
Row, acquires operating status, fault alarm, creation data and the product parameters of production equipment；
The video monitoring system shoots the production process video in each workshop；
Production line described in synchronization is acquired the information and the video that monitoring SCADA system acquires by the monitoring management platform
The production process video associated storage of monitoring system shooting is simultaneously shown, judges that the acquisition information is believed with the presence or absence of fault alarm
Breath, and at warning information when there are fault alarm information；
The mobile terminal receives the warning information that the monitoring management platform is sent.
Further, the mobile terminal needs first to be registered in the monitoring management platform, needs to match in registration
It sets the alarm source of care, receive the user of alarm and the alarm level of care, after configuration, which can be received
To the alarm of needs.
It further, can also be on the mobile terminal to warning information after user receives the warning information
It is further confirmed that.
Finally it should be noted that: the above embodiments are merely illustrative of the technical scheme of the present invention and are not intended to be limiting thereof；To the greatest extent
The present invention is described in detail with reference to preferred embodiments for pipe, it should be understood by those ordinary skilled in the art that: still
It can modify to a specific embodiment of the invention or some technical features can be equivalently replaced；Without departing from this hair
The spirit of bright technical solution should all cover within the scope of the technical scheme claimed by the invention.
Claims (9)
1. a kind of production process remote monitoring system, it is characterised in that: including production line, production line acquisition monitoring SCADA system,
It is set to monitoring management platform, the video monitoring system being arranged in each workshop and the mobile terminal of monitoring center,
The production line for realizing batch packaging, labeling, divide/is started going to a nursery, mounted box/vanning and electronic supervision code assignment production process；
The production line acquisition monitoring SCADA system is connect with the production line, for monitoring and controlling each life on production line
The operation for producing the production equipment of process, acquires operating status, fault alarm, creation data and the product parameters of production equipment；
The video monitoring system, for shooting the production process video in each workshop；
The monitoring management platform acquires monitoring SCADA system with the production line respectively and the video monitoring system is connect,
Production line described in synchronization is acquired to the information of monitoring SCADA system acquisition and the production of video monitoring system shooting
Journey video associated storage simultaneously shows, judges the acquisition information with the presence or absence of fault alarm information, and there are fault alarm letters
At warning information when breath；
The mobile terminal is connect with the monitoring management platform, receives the warning information of its transmission.
2. production process remote monitoring system according to claim 1, it is characterised in that: the production line acquisition monitoring
SCADA system includes SCADA slave computer and communication network, and the SCADA slave computer includes on-site producing devices PLC, described existing
Field production equipment PLC collection site equipment running status, fault alarm, creation data and product parameters, and pass through the communication
Network uploads above-mentioned acquisition data to the monitoring management platform.
3. production process remote monitoring system according to claim 1 or 2, it is characterised in that: the mobile terminal needs
It is registered in the monitoring management platform in advance, the mobile terminal needs to configure the alarm source of care in registration, connects
The user of alarm and the alarm level of care are received, after configuration, the mobile terminal can receive the alarm of needs.
4. production process remote monitoring system according to claim 1 or 2, it is characterised in that: the monitoring management platform
Including database, enquiry module, historical statistics module and print module, the enquiry module for inquiring from the database
Corresponding acquisition data, the historical statistics module according to the acquisition data history of forming trend and future for that may walk
Gesture, and printed by the print module.
5. production process remote monitoring system according to claim 1 or 2, it is characterised in that: the mobile terminal includes
Real-time Alarm display module and history alarm enquiry module, user by the Real-time Alarm display module real time inspection it is current on
The warning information of report, and check by the history alarm enquiry module warning information of history, the warning information includes accusing
Alert detailed content production process video associated with it.
6. production process remote monitoring system according to claim 5, it is characterised in that: the mobile terminal includes control
Chip, warning information confirmation module and status indicator lamp, the control chip are connect with the status indicator lamp, are accused receiving
It is red sudden strain of a muscle state that the status indicator lamp is controlled when alert information；The warning information confirmation module is connect with the control chip,
So that user feeds back to the confirmation that the control chip inputs the warning information, the control chip receives the alarm letter
The status indicator lamp, which is controlled, after the confirmation feedback of breath stops red sudden strain of a muscle.
7. a kind of long-distance monitoring method based on production process remote monitoring system described in any one of claims 1-6, special
Sign is, comprising the following steps:
The production line carries out batch packaging, labeling, divide/starts going to a nursery, mounted box/vanning and electronic supervision code assignment production process；
The fortune of the production equipment of each production process in the production line acquisition monitoring SCADA system monitoring and control production line
Row, acquires operating status, fault alarm, creation data and the product parameters of production equipment；
The video monitoring system shoots the production process video in each workshop；
Production line described in synchronization is acquired the information and the video that monitoring SCADA system acquires by the monitoring management platform
The production process video associated storage of monitoring system shooting is simultaneously shown, judges that the acquisition information is believed with the presence or absence of fault alarm
Breath, and at warning information when there are fault alarm information；
The mobile terminal receives the warning information that the monitoring management platform is sent.
8. long-distance monitoring method according to claim 6, it is characterised in that: the mobile terminal needs first in the monitoring
Management platform is registered, and the alarm source of care is needed to configure in registration, receives the user of alarm and the alert level of care
Not, after configuration, which can receive the alarm of needs.
9. long-distance monitoring method according to claim 6, it is characterised in that: after user receives the warning information, also
Warning information can be further confirmed that on the mobile terminal.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810823883.4A CN108958196A (en) | 2018-07-25 | 2018-07-25 | Production process remote monitoring system and monitoring method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810823883.4A CN108958196A (en) | 2018-07-25 | 2018-07-25 | Production process remote monitoring system and monitoring method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108958196A true CN108958196A (en) | 2018-12-07 |
Family
ID=64464734
Family Applications (1)
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|---|---|---|---|
| CN201810823883.4A Pending CN108958196A (en) | 2018-07-25 | 2018-07-25 | Production process remote monitoring system and monitoring method |
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Cited By (14)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109167694A (en) * | 2018-10-17 | 2019-01-08 | 郑州云海信息技术有限公司 | The system and method for generic server production line wire body alarm automatic remote feedback |
| CN109681207A (en) * | 2018-12-18 | 2019-04-26 | 新乡市中誉鼎力软件科技股份有限公司 | Mine management method and device |
| CN109884993A (en) * | 2019-01-16 | 2019-06-14 | 上海途么科技有限公司 | A kind of pharmacy digitlization workshop management system |
| CN110046280A (en) * | 2019-04-23 | 2019-07-23 | 重庆邮电大学 | A kind of multistation monitor video semantic retrieval system towards sampling observation |
| CN110597128A (en) * | 2019-09-20 | 2019-12-20 | 华兰生物工程重庆有限公司 | Electric energy monitoring visualization system |
| CN111385535A (en) * | 2020-01-13 | 2020-07-07 | 中船第九设计研究院工程有限公司 | Data acquisition and monitoring control system |
| CN111624972A (en) * | 2019-02-27 | 2020-09-04 | 中国石油化工股份有限公司 | Method for diagnosing state of equipment of production process and machine readable storage medium |
| CN111640287A (en) * | 2020-05-27 | 2020-09-08 | 红云红河烟草(集团)有限责任公司 | Communication calling method of cigarette production line |
| CN113032759A (en) * | 2021-04-26 | 2021-06-25 | 深圳云集智造系统技术有限公司 | Management and control system and management and control method for production workshop |
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| CN114326489A (en) * | 2021-12-15 | 2022-04-12 | 太仓北新建材有限公司 | Voice broadcasting system |
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| CN114563987A (en) * | 2022-01-24 | 2022-05-31 | 徐工汉云技术股份有限公司 | Workshop equipment monitoring method based on SCADA (supervisory control and data acquisition) and MES (manufacturing execution system) |
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| CN109681207A (en) * | 2018-12-18 | 2019-04-26 | 新乡市中誉鼎力软件科技股份有限公司 | Mine management method and device |
| CN109884993A (en) * | 2019-01-16 | 2019-06-14 | 上海途么科技有限公司 | A kind of pharmacy digitlization workshop management system |
| CN111624972A (en) * | 2019-02-27 | 2020-09-04 | 中国石油化工股份有限公司 | Method for diagnosing state of equipment of production process and machine readable storage medium |
| CN110046280A (en) * | 2019-04-23 | 2019-07-23 | 重庆邮电大学 | A kind of multistation monitor video semantic retrieval system towards sampling observation |
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