CN114211601B - Monitoring system and method for forming grouting pipeline - Google Patents
Monitoring system and method for forming grouting pipeline Download PDFInfo
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- CN114211601B CN114211601B CN202111597418.1A CN202111597418A CN114211601B CN 114211601 B CN114211601 B CN 114211601B CN 202111597418 A CN202111597418 A CN 202111597418A CN 114211601 B CN114211601 B CN 114211601B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
- B28B17/0063—Control arrangements
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- General Factory Administration (AREA)
- Management, Administration, Business Operations System, And Electronic Commerce (AREA)
Abstract
The invention relates to a monitoring system and a method for a molding grouting pipeline, wherein the monitoring system comprises a plurality of molding production lines, a control terminal, a server and a client; the control terminal stores a scheduling schedule of the plurality of forming production lines, is electrically connected with the control boxes on the forming production lines, sends the working state information of the forming production lines to the server, and displays the working state information of the forming production lines in a working interface mode; the server is in communication connection with the control terminal, receives the working state information of each molding production line sent by the control terminal, and is also used for receiving a query request sent by the client and returning a query result to the client; the client is communicatively connected to the server. The advantages are that: the probability of overlapping of grouting time is reduced through the increase of the number of grouting circulating pipelines, artificial variation is reduced by the application of the monitoring system, and the scheme can effectively monitor the grouting time of molding so as to reduce the generation of molding bubbles.
Description
Technical Field
The invention relates to the field of ceramic product production, in particular to a monitoring system and a monitoring method for a forming grouting pipeline.
Background
The existing ceramic products are usually formed by grouting, and the conventional production process comprises the following steps: the method comprises the steps of injecting fresh slurry into a ageing tank for ageing, injecting slurry in the ageing tank into a grouting tank for adjustment, enabling the specific gravity, viscosity, thickness and temperature of the slurry in the ageing tank to reach control ranges, injecting the adjusted formed slurry into a grouting pipeline by a grouting pump, injecting the slurry into a mould by a diaphragm pump, and discharging redundant slurry in the mould into a slurry discharging barrel by a slurry pumping pump after the slurry is formed in the gypsum mould. In order to improve production efficiency in the above-mentioned process, often can set up many shaping production lines in the mill to carry out slip casting by a slip casting pipeline, because the restriction of slip casting pipeline pipe diameter in slip casting in-process, the shaping production line quantity of same time quantum slip casting is greater than 2 and can arouse the pipeline and lack thick liquid, thereby leads to producing the bubble in the body.
Although the number of molding lines for grouting at the same time is not more than 2, it is often not possible to perform efficiently in actual production due to negligence or by an operator in order to shorten the working time. And the problem that deviation occurs between the actual grouting time and the specified grouting time of the shift cannot be effectively monitored.
The present invention has been made in view of the drawbacks of the prior art.
Disclosure of Invention
The embodiment of the invention aims at overcoming the defects of the prior art structure, and provides a monitoring system and a method for forming a grouting pipeline, wherein the probability of overlapping grouting time is reduced through the addition of the grouting pipeline, the artificial variation is reduced through the application of the monitoring system, and the scheme can effectively monitor the formed grouting time so as to reduce the generation of forming bubbles.
In order to achieve the above-mentioned purpose, the embodiment of the invention firstly provides a monitoring system for a formed grouting pipeline, which is realized by the following technical scheme:
a monitoring system of a molding grouting pipeline comprises a plurality of molding production lines and a grouting main pipeline, wherein the molding production lines are provided with control boxes; the method is characterized in that: the molding production lines are divided into a plurality of production line groups, the grouting main pipeline is connected to each production line group through a grouting branch pipeline, and the grouting branch pipeline passes through the molding production line in the production line group corresponding to the grouting branch pipeline connector; the monitoring system further comprises:
the control terminal is used for storing scheduling schedules of the plurality of forming production lines; the control terminal is electrically connected with the control boxes on the forming production lines, compares the working state information of the forming production lines with the scheduling schedule, displays the working state information and the abnormal state information which does not accord with the scheduling schedule in a working interface mode, and stores the working state information and the abnormal state information; the working state information and the abnormal state information are sent to a server;
the server is in communication connection with the control terminal and receives the working state information and the abnormal state information; the server is also used for receiving a query request sent by the client and returning a query result to the client according to the query request;
and the client is in communication connection with the server and is used for receiving the query request of the user and uploading the query request to the server.
The control terminal is a computer, and the computer is electrically connected with the control boxes on the forming production lines through a data converter and a data concentrator; the data concentrator is used for collecting the working state information of the control box and converting the working state information into an RS485 signal, the data converter is connected with the data concentrator through an RS485 bus and receives the RS485 signal with the working state information of the control box and converts the RS485 signal into an RS232 signal, and the data converter is connected with a 232 nine-pin interface of the computer through an RS232 interface.
The control terminal is provided with an alarm module used for sending out alarm information after abnormal state information occurs or when more than two molding production lines are in working states.
The server is provided with an alarm module which is used for sending alarm information to the client after abnormal state information occurs or when more than two molding production lines are in working states.
The shift schedule includes a job start time and a job end time of the forming line.
The control terminal is also used for controlling the work of the control boxes of the forming production lines according to the operation instructions received by the working interface or the operation commands sent by the server; the server is also used for receiving the operation command sent by the client and sending the operation command to the control terminal; the client is also used for receiving the operation command of the user and uploading the operation command to the server.
Secondly, the embodiment of the invention also provides a monitoring method of the formed grouting pipeline, which uses the monitoring system of the formed grouting pipeline, and comprises the following steps:
scheduling each production line group and each forming production line in each production line group, generating a scheduling schedule and storing the scheduling schedule into a control terminal;
starting each forming production line correspondingly based on the scheduling schedule, and monitoring the working state of each forming production line in real time by a control terminal and uploading the working state to a server; and monitoring the working state of the forming production line through a control terminal and a client.
Compared with the prior art, the invention has the advantages that: the probability of grouting time coincidence is reduced by adding grouting pipelines, and the artificial variation is reduced by using a monitoring system; by half a year of field confirmation, the patent can effectively monitor the grouting time of molding so as to reduce the generation of molding bubbles.
Drawings
The above features and advantages of the present invention will become more apparent and readily appreciated from the following description of exemplary embodiments thereof, taken in conjunction with the accompanying drawings.
Fig. 1 is a schematic diagram of a monitoring system for a grouting pipeline according to an embodiment of the present invention.
Detailed Description
The present invention is described in further detail below with reference to the attached drawings, to facilitate understanding by those skilled in the art:
the invention provides a monitoring system of a forming grouting pipeline, which is shown in fig. 1, and comprises a plurality of forming production lines and a grouting main pipeline, wherein the forming production lines are provided with control boxes.
The above-mentioned multiple shaping production lines are divided into several production line groups, the grouting main pipeline is connected to every production line group by means of a grouting branch pipeline, and the grouting branch pipeline is passed through the shaping production line in the production line group correspondent to grouting branch pipeline connector. The monitoring system further comprises:
and the control terminal is used for storing scheduling schedules of a plurality of forming production lines. The scheduling schedule is an operation schedule of each forming line, which is formulated according to the daily workload of the factory, including an operation start time and an operation end time of the forming line.
The control terminal is electrically connected with the control box on each molding production line, compares the working state information of each molding production line with the scheduling schedule, displays the working state information in a working interface mode and the abnormal state information which does not accord with the scheduling schedule, and stores the working state information. Here, the abnormal state information that does not conform to the shift schedule means that if a certain molding line is started before the corresponding operation start time, it is regarded as an abnormal state, and if a certain molding line ends the operation after the corresponding operation end time, it is regarded as an abnormal state.
The control terminal also transmits the operating state information and the abnormal state information to the server.
In a specific embodiment, the control terminal is a computer, and the computer is electrically connected with the control boxes on the forming production lines through a data converter and a data concentrator; the data concentrator is used for collecting the working state information of the control box and converting the working state information into an RS485 signal, the data converter is connected with the data concentrator through an RS485 bus and receives the RS485 signal with the working state information of the control box and converts the RS485 signal into an RS232 signal, and the data converter is connected with a 232 nine-pin interface of the computer through an RS232 interface.
The control terminal is provided with an alarm module used for sending out alarm information after abnormal state information occurs or when more than two molding production lines are in working states.
The server is in communication connection with the control terminal and receives the working state information and the abnormal state information; the server is also used for receiving the query request sent by the client and returning the query result to the client according to the query request. The server is provided with an alarm module which is used for sending alarm information to the client after abnormal state information occurs or when more than two molding production lines are in working states.
Therefore, a manager can remotely know the working state of each molding production line control box through the client of the mobile phone, the tablet personal computer or the notebook computer, or the working state of each molding production line control box can be known through the working interface of the control terminal on the production site. If an abnormality occurs, the intervention can be timely performed.
The information can also be stored and then processed at intervals.
In order to further improve the efficiency, the control terminal is also used for controlling the work of the control boxes of the forming production lines according to the operation instructions received by the working interface or the operation commands sent by the server; the server is also used for receiving the operation command sent by the client and sending the operation command to the control terminal; the client is also used for receiving the operation command of the user and uploading the operation command to the server.
Therefore, a manager can remotely control the work of each molding production line control box through the client of the mobile phone, the tablet personal computer or the notebook computer, or the work of each molding production line control box can be directly controlled through the work interface of the control terminal on the production site.
In this embodiment, there is also provided a monitoring method of a molded grouting pipe using the monitoring system of a molded grouting pipe as described above, the monitoring method including the steps of:
scheduling each production line group and each forming production line in each production line group, generating a scheduling schedule and storing the scheduling schedule into a control terminal;
starting each forming production line correspondingly based on the scheduling schedule, and monitoring the working state of each forming production line in real time by a control terminal and uploading the working state to a server; and monitoring the working state of the forming production line through a control terminal and a client.
Compared with the prior art, the invention has the advantages that: the probability of grouting time coincidence is reduced by adding grouting pipelines, and the artificial variation is reduced by using a monitoring system; by half a year of field confirmation, the patent can effectively monitor the grouting time of molding so as to reduce the generation of molding bubbles.
It should be noted that the above description of the present invention is further detailed in connection with the specific embodiments, and it should not be construed that the specific embodiments of the present invention are limited thereto, and those skilled in the art can make various improvements and modifications on the basis of the above-described embodiments while falling within the scope of the present invention.
Claims (2)
1. A monitoring system of a molding grouting pipeline comprises a plurality of molding production lines and a grouting main pipeline, wherein the molding production lines are provided with control boxes; the method is characterized in that: the molding production lines are divided into a plurality of production line groups, the grouting main pipeline is connected to each production line group through a grouting branch pipeline, and the grouting branch pipeline is connected to the molding production lines in the corresponding production line groups through grouting branch pipelines; the monitoring system further comprises:
the control terminal is used for storing scheduling schedules of the plurality of forming production lines; the control terminal is electrically connected with the control boxes on the forming production lines, compares the working state information of the forming production lines with the scheduling schedule, displays the working state information and the abnormal state information which does not accord with the scheduling schedule in a working interface mode, and stores the working state information and the abnormal state information; the working state information and the abnormal state information are sent to a server; the scheduling schedule comprises operation starting time and operation ending time of the forming production line;
the server is in communication connection with the control terminal and receives the working state information and the abnormal state information; the server is also used for receiving a query request sent by the client and returning a query result to the client according to the query request;
the client is in communication connection with the server and is used for receiving a query request of a user and uploading the query request to the server;
the control terminal is a computer, and the computer is electrically connected with the control boxes on the forming production lines through a data converter and a data concentrator; the data concentrator is used for collecting the working state information of the control box and converting the working state information into an RS485 signal, the data converter is connected with the data concentrator through an RS485 bus, receives the RS485 signal with the working state information of the control box and converts the RS485 signal into an RS232 signal, and the data converter is connected with a 232 nine-pin interface of the computer through an RS232 interface;
the control terminal is provided with an alarm module which is used for sending out alarm information after abnormal state information occurs or when more than two molding production lines are in a working state;
the server is provided with an alarm module which is used for sending alarm information to the client after abnormal state information occurs or when more than two molding production lines are in working states;
the control terminal is also used for controlling the work of the control boxes of the forming production lines according to the operation instructions received by the working interface or the operation commands sent by the server; the server is also used for receiving the operation command sent by the client and sending the operation command to the control terminal; the client is also used for receiving the operation command of the user and uploading the operation command to the server.
2. A monitoring method of a formed grouting pipeline is characterized by comprising the following steps of: the monitoring method uses the monitoring system of the forming grouting pipeline as claimed in claim 1, and comprises the following steps:
scheduling each production line group and each forming production line in each production line group, generating a scheduling schedule and storing the scheduling schedule into a control terminal;
starting each forming production line correspondingly based on the scheduling schedule, and monitoring the working state of each forming production line in real time by a control terminal and uploading the working state to a server; and monitoring the working state of the forming production line through a control terminal and a client.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111597418.1A CN114211601B (en) | 2021-12-24 | 2021-12-24 | Monitoring system and method for forming grouting pipeline |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111597418.1A CN114211601B (en) | 2021-12-24 | 2021-12-24 | Monitoring system and method for forming grouting pipeline |
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| Publication Number | Publication Date |
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| CN114211601A CN114211601A (en) | 2022-03-22 |
| CN114211601B true CN114211601B (en) | 2023-09-22 |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1329306A (en) * | 2000-06-17 | 2002-01-02 | 顺德市科达陶瓷机械有限公司 | Long-distance supervisory and control method and system of press for producing ceramic products |
| CN104808596A (en) * | 2014-01-24 | 2015-07-29 | 广东科达洁能股份有限公司 | Ceramic wall floor tile production line monitoring system |
| WO2015199285A1 (en) * | 2014-06-27 | 2015-12-30 | 한화테크윈 주식회사 | System for configuring reference information of system monitoring and predicting abnormality of smt manufacturing line, and control method therefor |
| CN108958196A (en) * | 2018-07-25 | 2018-12-07 | 河南太龙药业股份有限公司 | Production process remote monitoring system and monitoring method |
| CN109491343A (en) * | 2018-12-07 | 2019-03-19 | 福建明鑫智能科技股份有限公司 | The long-range Internet of Things monitoring system of industrial manufacturing process |
-
2021
- 2021-12-24 CN CN202111597418.1A patent/CN114211601B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1329306A (en) * | 2000-06-17 | 2002-01-02 | 顺德市科达陶瓷机械有限公司 | Long-distance supervisory and control method and system of press for producing ceramic products |
| CN104808596A (en) * | 2014-01-24 | 2015-07-29 | 广东科达洁能股份有限公司 | Ceramic wall floor tile production line monitoring system |
| WO2015199285A1 (en) * | 2014-06-27 | 2015-12-30 | 한화테크윈 주식회사 | System for configuring reference information of system monitoring and predicting abnormality of smt manufacturing line, and control method therefor |
| CN108958196A (en) * | 2018-07-25 | 2018-12-07 | 河南太龙药业股份有限公司 | Production process remote monitoring system and monitoring method |
| CN109491343A (en) * | 2018-12-07 | 2019-03-19 | 福建明鑫智能科技股份有限公司 | The long-range Internet of Things monitoring system of industrial manufacturing process |
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| CN114211601A (en) | 2022-03-22 |
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