CN109491343A - The long-range Internet of Things monitoring system of industrial manufacturing process - Google Patents
The long-range Internet of Things monitoring system of industrial manufacturing process Download PDFInfo
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- CN109491343A CN109491343A CN201811490867.4A CN201811490867A CN109491343A CN 109491343 A CN109491343 A CN 109491343A CN 201811490867 A CN201811490867 A CN 201811490867A CN 109491343 A CN109491343 A CN 109491343A
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- data
- industrial manufacturing
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- monitor
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Classifications
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM]
- G05B19/4183—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM] characterised by data acquisition, e.g. workpiece identification
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/31—From computer integrated manufacturing till monitoring
- G05B2219/31457—Factory remote control, monitoring through internet
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Abstract
The present invention is a kind of long-range Internet of Things monitoring system of industrial manufacturing process, it include: client, server, data monitor, industrial manufacturing line, client is the computer of any accessible internet, the server server software resource accessible comprising customer data base and the client；Data monitor is installed on industrial manufacturing line；Industrial manufacturing line has field data acquisition node；The data collection terminal mouth of field data acquisition node access data monitor；The controller of data monitor obtains data collection terminal mouth data, and is sent to server by network module；The controller of data monitor obtains user instruction from network module, and it exports to field control port, condition monitoring, Analysis on Fault Diagnosis, production data acquisition, teleinstruction control are carried out to the equipment in industrial manufacturing process, and fault data, creation data are stored, statisticallyd analyze, this system is greatly improved in a manner of data reconstruction to the suitability of each industrial manufacturing system.
Description
Technical field
The present invention relates to industrial data technical field, especially a kind of long-range Internet of Things monitoring system of industrial manufacturing process.
Background technique
The development to deepen continuously with technology of Internet of things for changing fusion with two, industrial data acquisition system is existing gradually to answer extensively
Among the construction of intelligent plant.But there are problems:
First, industrial manufacturing line operating condition is complicated, corresponding industrial data acquisition system generally requires personalized customization, wraps
Data monitor control program, client-side program, server application are included, it is thus typically necessary to which technical staff spends largely
Time coordination producer carry out modification of program, field adjustable, and when user needs to change acquisition demand, need to carry out again
The modification and debugging of program, waste a large amount of time and cost, and user experience is poor, costly.Such as patent
The method of the web-based monitoring industrial data collection gateway real time data of one kind that 201510887567.X is proposed, acquisition system
It is only used for particular industry manufacture system, versatility is low, and development cost is higher.
Second, industrial data collection is unable to satisfy intelligent plant construction demand, correlation function missing, such as fault diagnosis and report
It is police to find failure in time, precisely check failure, to improve productivity, if remote control function is for improving user's operation just
Victory, data backup storage is to trace production process, such as a kind of internet of things data that patent 201710311514.2 proposes
Acquisition method, function is not perfect, is used only as acquiring in data, usage scenario is limited.
Summary of the invention
For solve the problems, such as defect present in industrial data collection in the prior art and, it is remote to provide a kind of industrial manufacturing process
Journey Internet of Things monitoring system realizes the versatility of client, data monitor, server program to various industrial manufacturing systems, reality
Now condition monitoring, Analysis on Fault Diagnosis, production data acquisition, teleinstruction is carried out to the equipment in industrial manufacturing process to control,
And fault data, creation data are stored, statisticallyd analyze.
The present invention is that technical solution used by solving its technical problem is: the long-range Internet of Things of industrial manufacturing process of the invention
Monitoring system includes: client, server, at least one data monitor, at least one industrial manufacturing line, the client
End is the computer of any accessible internet, and the server includes that customer data base and the client are accessible
Software resource, the data monitor include on-site data gathering port, field control port, controller and network module；Institute
It states data monitor and is installed on the industrial manufacturing line；There is the industry manufacturing line at least one field data to adopt
Collect node；The field data acquisition node accesses the data collection terminal mouth of the data monitor；The data monitor
Controller obtains the data collection terminal mouth data, and is sent to the server by the network module；The client
Access the data that the server database obtains the field data acquisition node of the industrial manufacturing line；The client
It receives user instructions, and user instruction is issued to by the server network module of the data monitor；The number
User instruction is obtained from the network module according to the controller of monitor, and is exported to the field control port.
The data collection terminal mouth that the data monitor can provide includes at least typically entering characterized by low and high level
With output interface, the high speed input interface characterized by it can receive high-speed pulse, the analog quantity characterized by with consecutive variations
Interface, the bus interface characterized by digital communication.
The software resource of the server includes client end interface resource, data reception module, data inquiry module, data
Parsing module.
The system can in accordance with the following steps be reconstructed data:
Step 1: data monitor is configured data collection cycle, unique ID by user before enabling to it
Number；
Step 2: according to user's actual need and field data feature, monitoring information type and function are defined, and is ordered
Name；
Step 3: according to monitoring information type and function, hardware resource needed for confirmation message type and function, and logarithm
It is allocated according to the hardware resource of monitor；
Step 4: being filled in step 1 to three information with sheet form by client, and server data is stored in
In library；
Step 5: data monitor uploads data to server, and server inquires user by the data inquiry module
The information of the step 1 to three of configuration, the data resolution module will upload data and parse according to configuration information, raw
At reconstruct data storage to database；
Step 6: user accesses server by client and carries out data query, and client end interface is believed according to user configuration
Breath, reconstruct data are shown.
The beneficial effects of the present invention are: compared with prior art, a kind of long-range Internet of Things prison of industrial manufacturing process of the invention
Client, data monitor, server program in control system can be applicable in various industrial manufacturing systems, have by data reconstruction
The applicability of offer system is provided, development cost is reduced, may be implemented to carry out the equipment in industrial manufacturing process condition monitoring, event
Hinder diagnostic analysis, production data acquisition, teleinstruction control, and fault data, creation data is stored, statistical
Analysis, versatile, scalability is strong, has a wide range of application.
Detailed description of the invention
With reference to the accompanying drawings and detailed description to the long-range Internet of Things monitoring system of industrial manufacturing process of the invention make into
One step explanation.
Fig. 1 is the structural schematic diagram of the long-range Internet of Things monitoring system of industrial manufacturing process of the invention；
Fig. 2 is the flow diagram that system carries out data reconstruction.
Specific embodiment
As shown in Figure 1, a kind of long-range Internet of Things monitoring system of industrial manufacturing process, including at least one client 1, server
2, the industrial manufacturing line 4 of at least one data monitor 3, at least one.
The client 1 is the computer of any accessible internet, and the server 2 includes customer data base and institute
The accessible server software resource of client is stated, the data monitor 3 includes on-site data gathering port, field control
Port, controller and network module；The data monitor 3 is installed on the industrial manufacturing line；The industry manufacture life
Producing line has at least one field data acquisition node；The field data acquisition node accesses the number of the data monitor 3
According to acquisition port；The controller of the data monitor 3 obtains the data collection terminal mouth data, and passes through the network module
It is sent to the server 2；The client 1 logs in the field data that the server 2 obtains the industrial manufacturing line 4
The data of acquisition node；The client 1 receives user instructions, and user instruction is issued to by the server 2 described
The network module of data monitor 3；The controller of the data monitor 3 obtains user instruction from the network module, and defeated
Out to the field control port.
Further, the software resource of the server includes client end interface resource, data reception module, data
Enquiry module, data resolution module.
Further, the hardware resource that the data monitor can provide includes at least general characterized by low and high level
Input and output port, the high speed input port characterized by it can receive high-speed pulse, the mould characterized by with consecutive variations
Analog quantity interface, and the bus interface characterized by digital communication.
It should be noted that the client resource interface includes front end jsp file and its required CSS file, picture
File resource, user obtain jsp file using browser access server site and show.The data inquiry module according to
User client operation obtains data, configuration information in database, and feedback is shown to client, such as inquiry creation data,
Query facility state, inquiry failure logging.Data reception module receives the control instruction of the client publication, and data are arrived in storage
Library is obtained for data monitor, is also used for receiving the acquisition data that database uploads.The data resolution module is used for upload
Acquisition data carry out data reconstruction, data reconstruction parses according to user configuration information and uploads data, and adds data information
Such as time, device number, equipment description, reconstruct data storage to database.The data monitor acquisition industry manufacture production
Line field data acquisition node is spy including output port, the high-speed pulse in industrial control equipment characterized by exporting low and high level
The High-speed Output Port of sign, analog interface, digital interface, such as RS232 or RS485.Remote control commands include with switching value
The output control being characterized, the output control characterized by text instruction.
As shown in Fig. 2, system carries out the flow diagram of data reconstruction.(1) process indicates a data collector in figure
Data collection cycle and ID number is written to data collector controller by digital interface in the process configured before enabling,
Controller stores collection period value and ID number, user according to actual needs with field data feature, define monitoring information type and
Function distributes data collector hardware resource with this, docks industrial manufacturing line, in client configuration monitoring information and saves
To database.After (1) process configures, after data monitor powers on, when reaching data collection cycle described in process (1),
Data will be uploaded to server, be received by data reception module, and data inquiry module then obtains matching for process in database (1)
Confidence breath, and data parser parsing reconstruct data are transferred to, reconstruct data are stored to database.Process (3), user passes through client
End logs in, and when carrying out inquiry data, client end interface is shown according to configuration information, reconstruct data.
Embodiment provides a kind of angle bar robot automatic cutting line data collection system, and user is by client with table shape
Formula carries out configuration information, as shown in table 1, for configuring the parsing to device status information, fault message, count information, such as table 2
It is shown, the data for uploading storage backup are parsed for configuring.
Table 1
| Field name | Separator |
| Workpiece title | m |
| Cutting Length | l |
| Groove mode | p |
| Angle mode | x |
| Line Separator (page number) | n |
Table 2
Table 3 records equipment state/fault data information, the enumeration data information, storage backup number that data monitor uploads
It is believed that breath, is received by data reception module.
Table 3
Data resolution module obtains table 1,2 information of table, carries out parsing reconstruct to 3 data of table, wherein " type " is
The data of " error " parse " equipment state monitoring " in the table of comparisons 1 " data type ", " fault diagnosis ", wherein
" type " is the data of " count ", and the data statistics in the table of comparisons 1 " data type " is parsed, wherein " type " is
The data of " save " parse the table of comparisons 2.Table 4 indicates the device status data after reconstruct, fault data, count number
According to table 5 indicates to store Backup Data after reconstruct.After table 4, table 5 reconstruct data, when user is inquired by client,
Client will be shown in conjunction with reconstruct data according to table 1,2 configuration information of table.
Table 4
Table 5
Finally, it should be noted that the foregoing is only a preferred embodiment of the present invention, it is not intended to restrict the invention.
Any developer disclosed technology contents are made with principle according to the present invention change, modification, substitution, deformation etc. are included in
Within protection scope of the present invention.
Claims (4)
1. the long-range Internet of Things monitoring system of industrial manufacturing process, it is characterised in that: include: client, server, at least one data
Monitor, at least one industrial manufacturing line, the client are the computer of any accessible internet, the service
The device software resource accessible comprising customer data base and the client, the data monitor include on-site data gathering
Port, field control port, controller and network module；The data monitor is installed on the industrial manufacturing line；Institute
Industrial manufacturing line is stated at least one field data acquisition node；The field data acquisition node accesses the data
The data collection terminal mouth of monitor；The controller of the data monitor obtains the data collection terminal mouth data, and passes through institute
It states network module and is sent to the server；The client accesses the server database and obtains the industry manufacture production
The data of the field data acquisition node of line；The client receives user instructions, and user instruction is passed through the server
It is issued to the network module of the data monitor；The controller of the data monitor obtains user from the network module and refers to
It enables, and exports to the field control port.
2. the long-range Internet of Things monitoring system of industrial manufacturing process according to claim 1, it is characterised in that: the data monitoring
The data collection terminal mouth that device can provide includes at least typically entering with output interface, can receive height characterized by low and high level
Rapid pulse rushes the high speed input interface being characterized, the analog interface characterized by with consecutive variations, characterized by digital communication
Bus interface.
3. the long-range Internet of Things monitoring system of industrial manufacturing process according to claim 1, it is characterised in that: the server
Software resource includes client end interface resource, data reception module, data inquiry module, data resolution module.
4. according to claim 1 or the long-range Internet of Things monitoring system of industrial manufacturing process as claimed in claim 2, the system can be with
Data are reconstructed in accordance with the following steps:
Step 1: data monitor is configured data collection cycle, unique ID number by user before enabling to it；
Step 2: according to user's actual need and field data feature, monitoring information type and function are defined, and is named；
Step 3: according to monitoring information type and function, hardware resource needed for confirmation message type and function, and data are supervised
The hardware resource of control device is allocated；
Step 4: being filled in step 1 to three information with sheet form by client, is stored in server database；
Step 5: data monitor uploads data to server, and server inquires user configuration by the data inquiry module
The step 1 to three information, the data resolution module will upload data and parses, generate weight according to configuration information
Structure data are stored to database；
Step 6: user by client access server carry out data query, client end interface according to user configuration information, again
Structure data are shown.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201811490867.4A CN109491343A (en) | 2018-12-07 | 2018-12-07 | The long-range Internet of Things monitoring system of industrial manufacturing process |
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| CN201811490867.4A CN109491343A (en) | 2018-12-07 | 2018-12-07 | The long-range Internet of Things monitoring system of industrial manufacturing process |
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Cited By (5)
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| CN110362055A (en) * | 2019-08-05 | 2019-10-22 | 广东省智能制造研究所 | A kind of industrial data acquisition system that terminal is expansible and method |
| CN111143177A (en) * | 2019-12-04 | 2020-05-12 | 中国建设银行股份有限公司 | Method, system, device and storage medium for collecting RMF III data of IBM host |
| CN112578750A (en) * | 2020-11-27 | 2021-03-30 | 星控物联科技(山东)有限公司 | Communication method and system of industrial data acquisition controller |
| CN114211601A (en) * | 2021-12-24 | 2022-03-22 | 骊住美标卫生洁具制造（上海）有限公司 | Monitoring system and method for forming grouting pipeline |
| CN115065681A (en) * | 2022-06-13 | 2022-09-16 | 广东石块链科技发展有限公司 | System for generating rock plate processing order |
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| CN114211601A (en) * | 2021-12-24 | 2022-03-22 | 骊住美标卫生洁具制造（上海）有限公司 | Monitoring system and method for forming grouting pipeline |
| CN114211601B (en) * | 2021-12-24 | 2023-09-22 | 骊住美标卫生洁具制造（上海）有限公司 | Monitoring system and method for forming grouting pipeline |
| CN115065681A (en) * | 2022-06-13 | 2022-09-16 | 广东石块链科技发展有限公司 | System for generating rock plate processing order |
| CN115065681B (en) * | 2022-06-13 | 2023-08-15 | 广东石块链科技发展有限公司 | System for generating rock plate processing order |
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