CN114211601A - Monitoring system and method for forming grouting pipeline - Google Patents
Monitoring system and method for forming grouting pipeline Download PDFInfo
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- CN114211601A CN114211601A CN202111597418.1A CN202111597418A CN114211601A CN 114211601 A CN114211601 A CN 114211601A CN 202111597418 A CN202111597418 A CN 202111597418A CN 114211601 A CN114211601 A CN 114211601A
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- grouting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
- B28B17/0063—Control arrangements
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- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Management, Administration, Business Operations System, And Electronic Commerce (AREA)
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Abstract
The invention relates to a monitoring system and a method for a molding grouting pipeline, wherein the monitoring system comprises a plurality of molding production lines, a control terminal, a server and a client; the control terminal stores the scheduling schedule of the plurality of molding production lines, is electrically connected with the control boxes on the molding production lines, sends the working state information of the molding production lines to the server, and displays the working state information of the molding production lines in a working interface mode; the server is in communication connection with the control terminal and is used for receiving the working state information of each molding production line sent by the control terminal, receiving the query request sent by the client and returning the query result to the client; the client is in communication connection with the server. The advantages are that: the probability of the coincidence of the grouting time is reduced by increasing the number of the grouting circulating pipelines, the artificial variation is reduced by applying the monitoring system, and the scheme can effectively monitor the molding grouting time so as to reduce the generation of molding bubbles.
Description
Technical Field
The invention relates to the field of ceramic product production, in particular to a monitoring system and a monitoring method for a forming grouting pipeline.
Background
The existing ceramic product is generally formed by slip casting, and the conventional production process comprises the following steps: the raw material department injects the fresh slurry into the ageing tank for ageing, then injects the slurry in the ageing tank into the grouting tank for adjustment, so that the specific gravity, the viscosity, the thickness degree and the temperature of the slurry in the ageing tank reach control ranges, then injects the adjusted molding slurry into a grouting pipeline through a plug injection pump, then injects the slurry into a mold through a diaphragm pump, and after the molding of the slurry in the gypsum mold is finished, the redundant slurry in the mold is discharged into a slurry discharge barrel through a slurry pump. For improving production efficiency, often can set up many shaping production lines in the mill to carry out the slip casting by a slip casting pipeline, because slip casting pipeline pipe diameter's restriction, the shaping production line quantity of the same time quantum slip casting is greater than 2 and can arouse the pipeline to lack the thick liquid at the slip casting in-process, thereby leads to producing the bubble in the body.
Although the number of molding lines for simultaneous injection is not more than 2, which can be specified by scheduling, in actual production, the molding lines cannot be effectively executed due to negligence or operator's shortening of the working time. And the problem that the actual grouting time and the scheduling specified grouting time have deviation cannot be effectively monitored.
The invention is provided for overcoming the defects in the prior art.
Disclosure of Invention
The embodiment of the invention aims to provide a monitoring system and a monitoring method for a formed grouting pipeline aiming at the structural defects in the prior art, the probability of grouting time coincidence is reduced by adding the grouting pipeline, the artificial variation is reduced by applying the monitoring system, and the scheme can effectively monitor the formed grouting time so as to reduce the generation of formed bubbles.
In order to achieve the above purpose, an embodiment of the present invention provides a monitoring system for a grouting forming pipeline, which is implemented by the following technical solutions:
a monitoring system for a molding and grouting pipeline comprises a plurality of molding production lines and a grouting main pipeline, wherein the molding production lines are provided with control boxes; the method is characterized in that: the plurality of forming production lines are divided into a plurality of production line groups, the grouting main pipeline is connected to each production line group through a grouting branch pipeline, and the grouting branch pipeline passes through the forming production line in the production line group corresponding to the grouting branch pipeline connector; the monitoring system further comprises:
the control terminal stores the scheduling schedule of the plurality of molding production lines; the control terminal is electrically connected with the control box on each forming production line, compares the working state information of each forming production line with the scheduling schedule, displays the working state information and the abnormal state information which does not conform to the scheduling schedule in a working interface mode, and stores the information; sending the working state information and the abnormal state information to a server;
the server is in communication connection with the control terminal and receives the working state information and the abnormal state information; the server is also used for receiving the query request sent by the client and returning the query result to the client according to the query request;
and the client is in communication connection with the server and is used for receiving the query request of the user and uploading the query request to the server.
The control terminal is a computer which is electrically connected with the control boxes on the forming production lines through a data converter and a data concentrator; the data concentrator is used for collecting the working state information of the control box and converting the working state information into an RS485 signal, the data converter is connected with the data concentrator through an RS485 bus, receives the RS485 signal with the working state information of the control box and converts the working state information into an RS232 signal, and the data converter is connected with a 232 nine-pin interface of the computer through an RS232 interface.
The control terminal is provided with an alarm module for sending alarm information after abnormal state information appears or when more than two molding production lines are in working states.
The server is provided with an alarm module and is used for sending alarm information to the client after abnormal state information appears or when more than two molding production lines are in working states.
The scheduling schedule comprises the operation starting time and the operation ending time of the forming production line.
The control terminal is also used for controlling the work of each forming production line control box according to an operation instruction received by the work interface or an operation command sent by the server; the server is also used for receiving an operation command sent by the client and sending the operation command to the control terminal; the client is also used for receiving the operation command of the user and uploading the operation command to the server.
Secondly, an embodiment of the present invention further provides a monitoring method for a grouting pipe, where the monitoring method uses the above-mentioned monitoring system for a grouting pipe, and the monitoring method includes the following steps:
scheduling each production line group and each forming production line in each production line group, generating a scheduling schedule and storing the scheduling schedule to a control terminal;
correspondingly starting each forming production line based on the scheduling schedule, and monitoring the working state of each forming production line in real time by the control terminal and uploading the working state to the server; and monitoring the working state of the molding production line through a control terminal and a client.
Compared with the prior art, the invention has the advantages that: the probability of the coincidence of grouting time is reduced by the addition of the grouting pipeline, and the artificial variation is reduced by the application of the monitoring system; through half-year field confirmation, the patent can effectively monitor the grouting time of forming so as to reduce the generation of forming bubbles.
Drawings
The above features and advantages of the present invention will become more apparent and readily appreciated from the following description of the exemplary embodiments thereof taken in conjunction with the accompanying drawings.
Fig. 1 is a schematic diagram of a monitoring system for a molding grouting pipeline in an embodiment of the invention.
Detailed Description
The invention is described in further detail below with reference to the attached drawing figures to facilitate understanding by those skilled in the art:
the invention provides a monitoring system for a formed grouting pipeline, which comprises a plurality of forming production lines and a grouting main pipeline, wherein the forming production lines are provided with control boxes, and the monitoring system is shown in figure 1.
The plurality of molding production lines are divided into a plurality of production line groups, the grouting main pipeline is connected to each production line group through a grouting branch pipeline, and the grouting branch pipelines pass through the molding production lines in the production line groups corresponding to the grouting branch pipeline connectors. The monitoring system further comprises:
and the control terminal stores a scheduling schedule of a plurality of molding production lines. The scheduling schedule is the operation schedule of each forming production line drawn up according to the daily workload of the factory, and comprises the operation starting time and the operation ending time of the forming production line.
The control terminal is electrically connected with the control box on each forming production line, compares the working state information of each forming production line with the scheduling schedule, displays the working state information and the abnormal state information which does not conform to the scheduling schedule in a working interface mode, and stores the abnormal state information. Here, the abnormal state information that does not conform to the schedule table means that a certain molding line is regarded as an abnormal state if it is started before the operation start time corresponding thereto, and is regarded as an abnormal state if it is finished after the operation end time corresponding thereto.
The control terminal also sends the working state information and the abnormal state information to the server.
In a specific embodiment, the control terminal is a computer, and the computer is electrically connected with the control boxes on each forming production line through a data converter and a data concentrator; the data concentrator is used for collecting the working state information of the control box and converting the working state information into an RS485 signal, the data converter is connected with the data concentrator through an RS485 bus, receives the RS485 signal with the working state information of the control box and converts the working state information into an RS232 signal, and the data converter is connected with a 232 nine-pin interface of the computer through an RS232 interface.
The control terminal is provided with an alarm module for sending alarm information after abnormal state information appears or when more than two molding production lines are in working states.
The server is in communication connection with the control terminal and receives the working state information and the abnormal state information; the server is also used for receiving the query request sent by the client and returning the query result to the client according to the query request. The server is provided with an alarm module and is used for sending alarm information to the client after abnormal state information appears or when more than two molding production lines are in working states.
Therefore, a manager can remotely know the working state of each forming production line control box through a client of a mobile phone, a tablet personal computer or a notebook computer, or know the working state of each forming production line control box through a working interface of a control terminal in a production field. If the abnormity occurs, timely intervention can be performed.
Or after the information is stored, the information can be processed every other day.
In order to further improve the efficiency, the control terminal is also used for controlling the work of each forming production line control box according to an operation instruction received by the work interface or an operation command sent by the server; the server is also used for receiving an operation command sent by the client and sending the operation command to the control terminal; the client is also used for receiving the operation command of the user and uploading the operation command to the server.
Therefore, a manager can remotely control the work of each forming production line control box through a client of a mobile phone, a tablet personal computer or a notebook computer, or a production site directly controls the work of each forming production line control box through a work interface of a control terminal.
In this embodiment, a monitoring method of a grouting forming pipeline is further provided, where the monitoring method uses the above-mentioned monitoring system of a grouting forming pipeline, and the monitoring method includes the following steps:
scheduling each production line group and each forming production line in each production line group, generating a scheduling schedule and storing the scheduling schedule to a control terminal;
correspondingly starting each forming production line based on the scheduling schedule, and monitoring the working state of each forming production line in real time by the control terminal and uploading the working state to the server; and monitoring the working state of the molding production line through a control terminal and a client.
Compared with the prior art, the invention has the advantages that: the probability of the coincidence of grouting time is reduced by the addition of the grouting pipeline, and the artificial variation is reduced by the application of the monitoring system; through half-year field confirmation, the patent can effectively monitor the grouting time of forming so as to reduce the generation of forming bubbles.
It should be noted that the above-mentioned embodiments are provided for further detailed description of the present invention, and the present invention is not limited to the above-mentioned embodiments, and those skilled in the art can make various modifications and variations on the above-mentioned embodiments without departing from the scope of the present invention.
Claims (7)
1. A monitoring system for a molding and grouting pipeline comprises a plurality of molding production lines and a grouting main pipeline, wherein the molding production lines are provided with control boxes; the method is characterized in that: the plurality of forming production lines are divided into a plurality of production line groups, the grouting main pipeline is connected to each production line group through a grouting branch pipeline, and the grouting branch pipeline passes through the forming production line in the production line group corresponding to the grouting branch pipeline connector; the monitoring system further comprises:
the control terminal stores the scheduling schedule of the plurality of molding production lines; the control terminal is electrically connected with the control box on each forming production line, compares the working state information of each forming production line with the scheduling schedule, displays the working state information and the abnormal state information which does not conform to the scheduling schedule in a working interface mode, and stores the information; sending the working state information and the abnormal state information to a server;
the server is in communication connection with the control terminal and receives the working state information and the abnormal state information; the server is also used for receiving the query request sent by the client and returning the query result to the client according to the query request;
and the client is in communication connection with the server and is used for receiving the query request of the user and uploading the query request to the server.
2. The monitoring system for a grouting line according to claim 1, characterized in that: the control terminal is a computer which is electrically connected with the control boxes on the forming production lines through a data converter and a data concentrator; the data concentrator is used for collecting the working state information of the control box and converting the working state information into an RS485 signal, the data converter is connected with the data concentrator through an RS485 bus, receives the RS485 signal with the working state information of the control box and converts the working state information into an RS232 signal, and the data converter is connected with a 232 nine-pin interface of the computer through an RS232 interface.
3. The monitoring system for the formation grouting pipeline according to claim 2, characterized in that: the control terminal is provided with an alarm module for sending alarm information after abnormal state information appears or when more than two molding production lines are in working states.
4. A monitoring system for a grouting line according to claim 3, characterised in that: the server is provided with an alarm module and is used for sending alarm information to the client after abnormal state information appears or when more than two molding production lines are in working states.
5. The monitoring system for the formation grouting pipeline according to claim 4, characterized in that: the scheduling schedule comprises the operation starting time and the operation ending time of the forming production line.
6. The monitoring system for the formation grouting pipeline according to claim 5, characterized in that: the control terminal is also used for controlling the work of each forming production line control box according to an operation instruction received by the work interface or an operation command sent by the server; the server is also used for receiving an operation command sent by the client and sending the operation command to the control terminal; the client is also used for receiving the operation command of the user and uploading the operation command to the server.
7. A monitoring method of a forming grouting pipeline is characterized in that: the monitoring method using a monitoring system of a molding-grouting line according to any one of claims 1 to 6, the monitoring method comprising the steps of:
scheduling each production line group and each forming production line in each production line group, generating a scheduling schedule and storing the scheduling schedule to a control terminal;
correspondingly starting each forming production line based on the scheduling schedule, and monitoring the working state of each forming production line in real time by the control terminal and uploading the working state to the server; and monitoring the working state of the molding production line through a control terminal and a client.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202111597418.1A CN114211601B (en) | 2021-12-24 | 2021-12-24 | Monitoring system and method for forming grouting pipeline |
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| CN202111597418.1A CN114211601B (en) | 2021-12-24 | 2021-12-24 | Monitoring system and method for forming grouting pipeline |
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| CN114211601A true CN114211601A (en) | 2022-03-22 |
| CN114211601B CN114211601B (en) | 2023-09-22 |
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Citations (5)
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|---|---|---|---|---|
| CN1329306A (en) * | 2000-06-17 | 2002-01-02 | 顺德市科达陶瓷机械有限公司 | Long-distance supervisory and control method and system of press for producing ceramic products |
| CN104808596A (en) * | 2014-01-24 | 2015-07-29 | 广东科达洁能股份有限公司 | Ceramic wall floor tile production line monitoring system |
| WO2015199285A1 (en) * | 2014-06-27 | 2015-12-30 | 한화테크윈 주식회사 | System for configuring reference information of system monitoring and predicting abnormality of smt manufacturing line, and control method therefor |
| CN108958196A (en) * | 2018-07-25 | 2018-12-07 | 河南太龙药业股份有限公司 | Production process remote monitoring system and monitoring method |
| CN109491343A (en) * | 2018-12-07 | 2019-03-19 | 福建明鑫智能科技股份有限公司 | The long-range Internet of Things monitoring system of industrial manufacturing process |
-
2021
- 2021-12-24 CN CN202111597418.1A patent/CN114211601B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1329306A (en) * | 2000-06-17 | 2002-01-02 | 顺德市科达陶瓷机械有限公司 | Long-distance supervisory and control method and system of press for producing ceramic products |
| CN104808596A (en) * | 2014-01-24 | 2015-07-29 | 广东科达洁能股份有限公司 | Ceramic wall floor tile production line monitoring system |
| WO2015199285A1 (en) * | 2014-06-27 | 2015-12-30 | 한화테크윈 주식회사 | System for configuring reference information of system monitoring and predicting abnormality of smt manufacturing line, and control method therefor |
| CN108958196A (en) * | 2018-07-25 | 2018-12-07 | 河南太龙药业股份有限公司 | Production process remote monitoring system and monitoring method |
| CN109491343A (en) * | 2018-12-07 | 2019-03-19 | 福建明鑫智能科技股份有限公司 | The long-range Internet of Things monitoring system of industrial manufacturing process |
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| CN114211601B (en) | 2023-09-22 |
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