CN214586585U - Top hammer temperature automatic control system based on zigBee - Google Patents
Top hammer temperature automatic control system based on zigBee Download PDFInfo
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- CN214586585U CN214586585U CN202023164791.1U CN202023164791U CN214586585U CN 214586585 U CN214586585 U CN 214586585U CN 202023164791 U CN202023164791 U CN 202023164791U CN 214586585 U CN214586585 U CN 214586585U
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- 238000001816 cooling Methods 0.000 claims abstract description 11
- 238000003860 storage Methods 0.000 claims abstract description 9
- 238000004458 analytical method Methods 0.000 claims abstract description 5
- 239000000498 cooling water Substances 0.000 claims description 21
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 6
- 238000012544 monitoring process Methods 0.000 claims description 5
- 230000003993 interaction Effects 0.000 claims 2
- 238000000034 method Methods 0.000 abstract description 6
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 230000015572 biosynthetic process Effects 0.000 abstract description 3
- 238000003786 synthesis reaction Methods 0.000 abstract description 3
- 239000000956 alloy Substances 0.000 description 6
- 229910045601 alloy Inorganic materials 0.000 description 6
- 238000010586 diagram Methods 0.000 description 4
- 230000005540 biological transmission Effects 0.000 description 3
- 229910003460 diamond Inorganic materials 0.000 description 3
- 239000010432 diamond Substances 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 230000001960 triggered effect Effects 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 238000005422 blasting Methods 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 239000003054 catalyst Substances 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
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Abstract
The utility model provides a top hammer temperature automatic control system based on zigBee, includes singlechip 1, power 2, display device 3, input device 4, temperature acquisition module 5, accuse temperature module 6, storage module 7. The temperature acquisition module 5 comprises a wireless temperature sensor 8, a top hammer system 9 and a gateway 10. The temperature control module 6 comprises a top hammer system 9, an electric control flow valve 11 and a cooling tank 12. The utility model provides a top hammer temperature automatic control system based on zigBee, utilize zigBee technique, realize the real-time supervision to top hammer temperature in the high temperature high pressure synthesis process, high temperature is reported to the police, judge temperature data through single chip microcomputer system analysis, adjust the temperature through electric flow valve regulation top hammer in real time, make the temperature of top hammer maintain the settlement temperature range always, let the temperature of top hammer remain stable, burn the hammer, split hammer accident reduces thereupon, the life and the reliability of top hammer also obtain improving, reduce the manufacturing cost of enterprise.
Description
Technical Field
The utility model relates to a top hammer temperature automatic control system based on zigBee belongs to synthetic auxiliary assembly technical field of artificial diamond.
Background
The cubic apparatus press is the main production equipment of diamond in China, and has the advantages of simple operation, fast pressure transmission and high efficiency. The working principle of the cubic apparatus press is that six hard alloy anvil hammers are synchronously pushed by hydraulic pressure to extrude the synthetic block to generate high pressure, and the synthetic block is heated to generate high temperature, so that carbon is subjected to phase change under the action of a catalyst to grow diamond crystals. In the process, the internal temperature of the high-temperature high-pressure synthesis cavity reaches 1250-1350 ℃, and the subsequent heat transfer enables the temperature of the press hard alloy top hammer to be rapidly increased to a high temperature of hundreds of degrees centigrade. When the hard alloy anvil is subjected to the high-temperature environment, the mechanical property of the hard alloy anvil is reduced, and the service life of the hard alloy anvil is directly influenced. Particularly, the mechanical property of the hard alloy top hammer is easy to be rapidly reduced under the environment that the top hammer exceeds the safe temperature, so that accidents such as cracks, collapse of the hammer and blasting are caused, and huge losses are brought to enterprises. Therefore, the automatic top hammer temperature control system has important practical significance for prolonging the service life of the top hammer and reducing the production cost of enterprises.
Although the control system controls the corresponding circulating water pumps to pump appropriate cooling water according to different received temperature values sent by the temperature control sensors, so that the temperature fluctuation range of six top hammer bodies is small, when the cubic press is synthesized, six top hammers are required to extrude a synthesized material to generate high pressure, the space around the top hammers is narrow, and in order to monitor the temperature change of 6 top hammers, the temperature sensors in the traditional technology are adopted, so that the power supply is difficult to install and wire, and the operation is influenced; in addition, the temperature control system is not provided with an alarm system, and when the temperature of circulating water is reduced and the circulating water is invalid, the top hammer is in dangerous high temperature.
Disclosure of Invention
The Zigbee technology is a wireless communication technology applied to short distance and low speed, is mainly used for data transmission among various electronic equipment with short distance, low power consumption and low transmission speed, and provides an ultra-low power consumption solution for various sensor applications; ZigBee can reach 100 from the applied scale of network deployment engineering, surpasss wiFi, bluetooth far away, consequently, the utility model aims to a top hammer temperature automatic control system based on ZigBee to solve not enough in the above-mentioned background art.
In order to achieve the above object, the utility model provides a following technical scheme: the utility model provides a top hammer temperature automatic control system based on zigBee, includes singlechip 1, power 2, display device 3, input device 4, temperature acquisition module 5, accuse temperature module 6, storage module 7.
Further, the temperature acquisition module 5 comprises a wireless temperature sensor 8, a top hammer system 9 and a gateway 10.
Further, the temperature control module 6 comprises a top hammer system 9, an electrically controlled flow valve 11 and a cooling tank 12.
Furthermore, 6 wireless temperature sensors 8 of the ZigBee-based automatic top hammer temperature control system are used for monitoring the temperature data of 6 sets of top hammer systems 9 and sending the temperature data of the 6 sets of top hammer systems 9 to the single chip microcomputer 1 through the gateway 10.
Furthermore, there are 6 automatically controlled flow valves 11 of top hammer temperature automatic control system based on zigBee for monitor 6 sets of top hammer system 9's cooling water flow data, and send data to singlechip 1 through gateway 10 with 6 sets of top hammer system 9 cooling water flow data, then receive singlechip 1's adjustment signal, adjust top hammer system 9's cooling water flow.
Further, the single chip microcomputer 1 is configured to receive temperature data of the 6 sets of top hammer systems 9 and flow data of the electrically controlled flow valve 11 from the gateway 10, send a flow adjustment signal to the electrically controlled flow valve 11 in the temperature control module 6 after analysis and determination, and store the received temperature and flow data in the storage module 7.
Further, the input device 4 is used for inputting control signals for starting, closing, detecting and adjusting the circuit of the temperature acquisition module 5 to the single chip microcomputer 1; and control signals for starting, closing, detecting and adjusting the circuit of the temperature control module 6 can also be input.
Further, the display device 3 is configured to display the temperature data of the top hammer system 9, the flow data of the electrically controlled flow valve 11, the circuit of the temperature acquisition module 5, and the circuit of the temperature control module 6, which are collected by the single chip microcomputer 1, on the display device 3.
Further, the power supply 2 is used for providing power for the system of the single chip microcomputer 1.
Further, the cooling tank 12 is used for injecting cooling water of the cooling tank 12 into the top hammer system 9 through the electric flow valve 11 by a water pump.
In the specific temperature control process, 6 wireless temperature sensors 8 monitor the temperature of 6 sets of top hammer systems 9, and send the temperature data of the 6 sets of top hammer systems 9 to the single chip microcomputer 1 through the gateway 10. The single chip microcomputer 1 receives the temperature of the 6 sets of top hammer systems 9 from the gateway 10, and then analyzes the temperature data of the 6 sets of top hammer systems 9. If the temperature of a certain set of top hammer system 9 exceeds the warning value, the single chip microcomputer 1 sends a cooling water flow rate increasing signal to an electric control flow valve 11 of a corresponding top hammer in the temperature control module 6, then the electric control flow valve 11 increases the cooling water flow rate of the corresponding top hammer system 9, and the temperature of the corresponding top hammer system 9 is reduced to the required temperature range. If the temperature of a certain top hammer system 9 exceeds the warning value, the single chip microcomputer 1 sends a cooling water flow rate adjusting signal to an electric control flow valve 11 corresponding to a top hammer in the temperature control module 6, at the moment, the cooling water flow rate data of the electric control flow valve 11 is the maximum value, and a high-temperature alarm device of the top hammer system 9 is triggered.
The utility model has the advantages that: the utility model provides a top hammer temperature automatic control system based on zigBee, utilize zigBee technique, realize in the high temperature high pressure synthesis process real-time supervision and the high temperature warning of top hammer temperature, judge temperature data through single chip microcomputer system analysis, the temperature of top hammer is adjusted through electric flow valve in real time, make top hammer temperature maintain at the settlement temperature range always, let top hammer temperature remain stable, burn the hammer, split hammer accident reduces thereupon, the life and the reliability of top hammer also obtain improving, reduce the manufacturing cost of enterprise.
Drawings
Fig. 1 is a block diagram of a ZigBee-based automatic top hammer temperature control system.
In fig. 1: singlechip 1, power 2, display device 3, input device 4, temperature acquisition module 5, accuse temperature module 6, storage module 7.
FIG. 2 is a schematic diagram of a temperature acquisition module.
In fig. 2: wireless temperature sensor 8, top hammer system 9, gateway 10.
FIG. 3 is a schematic view of a temperature control module.
In fig. 3: top hammer system 9, electric control flow valve 11, cooling tank 12
Detailed Description
The following describes the embodiments of the present invention with reference to the drawings.
Referring to fig. 1, the structural block diagram of a top hammer temperature automatic control system based on ZigBee comprises a single chip microcomputer 1, a power supply 2, a display device 3, an input device 4, a temperature acquisition module 5, a temperature control module 6, and a storage module 7.
Referring to fig. 2, a schematic diagram of a temperature acquisition module, the temperature acquisition module 5 includes a wireless temperature sensor 8, a top hammer system 9, and a gateway 10.
Referring to fig. 3, the temperature control module 6 includes a top hammer system 9, an electrically controlled flow valve 11, and a cooling tank 12.
The ZigBee-based automatic top hammer temperature control system is characterized in that 6 wireless temperature sensors 8 are arranged and used for monitoring temperature data of 6 sets of top hammer systems 9 and sending the temperature data of the 6 sets of top hammer systems 9 to the single chip microcomputer 1 through the gateway 10.
The ZigBee-based electric control flow valves 11 of the automatic anvil temperature control system are 6 and are used for monitoring cooling water flow data of 6 sets of anvil systems 9, sending the cooling water flow data of the 6 sets of anvil systems 9 to the single chip microcomputer 1 through the gateway 10, receiving an adjusting signal of the single chip microcomputer 1 and adjusting the cooling water flow of the anvil systems 9.
The single chip microcomputer 1 is used for receiving the temperature of the 6 sets of top hammer systems 9 and the flow data of the electric control flow valve 11 from the gateway 10, sending a flow adjusting signal to the electric control flow valve 11 in the temperature control module 6 after analysis and judgment, and storing the received temperature and flow data into the storage module 7.
The input device 4 is used for inputting control signals for starting, closing, detecting and adjusting the circuit of the temperature acquisition module 5 to the singlechip 1; and control signals for starting, closing, detecting and adjusting the circuit of the temperature control module 6 can also be input.
And the display device 3 is used for displaying the temperature data of the top hammer system 9, the flow data of the electric control flow valve 11, the circuit working state of the temperature acquisition module 5 and the circuit working state of the temperature control module 6 which are collected by the single chip microcomputer 1 on the display device 3.
And the power supply 2 is used for supplying power to the singlechip 1 system.
And the cooling tank 12 is used for injecting cooling water of the cooling tank 12 into the top hammer system 9 through the electric flow valve 11 by a water pump.
Embodiment example 1, 6 wireless temperature sensors 8 monitor the temperature of 6 sets of top hammer systems 9, and send the temperature data of 6 sets of top hammer systems 9 to the singlechip 1 through the gateway 10. The single chip microcomputer 1 receives the temperature of the 6 sets of top hammer systems 9 from the gateway 10, and then analyzes the temperature data of the 6 sets of top hammer systems 9. If the temperature of a certain set of top hammer system 9 exceeds the warning value, the single chip microcomputer 1 sends a cooling water flow rate increasing signal to an electric control flow valve 11 of a corresponding top hammer in the temperature control module 6, then the electric control flow valve 11 increases the cooling water flow rate of the corresponding top hammer system 9, and the temperature of the corresponding top hammer system 9 is reduced to the required temperature range.
In the embodiment 2, if the temperature of a certain top hammer system 9 exceeds the warning value, the single chip microcomputer 1 sends a cooling water flow rate increasing signal to the electric control flow valve 11 corresponding to the top hammer in the temperature control module 6, and at the moment, the cooling water flow rate data of the electric control flow valve 11 is the maximum value, so that the high-temperature alarm device of the top hammer system 9 is triggered.
Claims (8)
1. The utility model provides a top hammer temperature automatic control system based on zigBee which characterized in that: the device comprises a singlechip (1), a power supply (2), a display device (3), an input device (4), a temperature acquisition module (5), a temperature control module (6) and a storage module (7);
the temperature acquisition module (5) comprises a wireless temperature sensor (8), a top hammer system (9) and a gateway (10);
the temperature control module (6) comprises a top hammer system (9), an electric control flow valve (11) and a cooling tank (12);
the circuit of the power supply (2) is connected with the circuit of the singlechip (1), the circuit of the display equipment (3) is connected with the circuit of the singlechip (1), the circuit of the input device (4) is connected with the circuit of the singlechip (1), the circuit of the temperature acquisition module (5) is connected with the circuit of the singlechip (1), the circuit of the temperature control module (6) is connected with the circuit of the singlechip (1), the storage module (7) is connected with the circuit of the singlechip (1), the gateway (10) establishes a Zigbee network, the gateway (10) is a central coordinator of the Zigbee network, establishes the Zigbee network and is responsible for data interaction between the singlechip (1) and the wireless temperature sensor (8), the wireless temperature sensor (8) can directly perform data interaction with the gateway (10), and an electric control flow valve (11) in the temperature control module (6) is controlled by a circuit of the singlechip (1).
2. The ZigBee-based automatic top hammer temperature control system as claimed in claim 1, wherein: the ZigBee-based automatic top hammer temperature control device is characterized in that 6 wireless temperature sensors (8) are provided and used for monitoring temperature data of 6 sets of top hammer systems (9) and sending the temperature data of the 6 sets of top hammer systems (9) to the single chip microcomputer (1) through a gateway (10).
3. The ZigBee-based automatic top hammer temperature control system as claimed in claim 1, wherein: the ZigBee-based electric control flow valve (11) of the automatic anvil temperature control system is 6 and used for monitoring cooling water flow data of 6 sets of anvil systems (9), sending the cooling water flow data of the 6 sets of anvil systems (9) to the single chip microcomputer (1) through the gateway (10), receiving an adjusting signal of the single chip microcomputer (1) and adjusting the cooling water flow of the anvil systems (9).
4. The ZigBee-based automatic top hammer temperature control system as claimed in claim 1, wherein: the single chip microcomputer (1) is used for receiving the temperature of the 6 sets of top hammer systems (9) and the flow data of the electric control flow valve (11) from the gateway (10), sending a flow adjusting signal to the electric control flow valve (11) in the temperature control module (6) after analysis and judgment, and storing the received temperature and flow data into the storage module (7).
5. The ZigBee-based automatic top hammer temperature control system as claimed in claim 1, wherein: the input equipment is used for inputting control signals for starting, closing, detecting and adjusting the circuit of the temperature acquisition module (5) to the singlechip (1); and control signals for starting, closing, detecting and adjusting the circuit of the temperature control module (6) can also be input.
6. The ZigBee-based automatic top hammer temperature control system as claimed in claim 1, wherein: and the display equipment (3) is used for displaying the working states of the anvil system (9) temperature data, the electric control flow valve (11) flow data, the temperature acquisition module (5) circuit and the temperature control module (6) circuit collected by the single chip microcomputer (1) on the display equipment (3).
7. The ZigBee-based automatic top hammer temperature control system as claimed in claim 1, wherein: and the power supply (2) is used for providing power for the singlechip (1) system.
8. The ZigBee-based automatic top hammer temperature control system as claimed in claim 1, wherein: and the cooling tank (12) is used for injecting cooling water in the cooling tank (12) into the top hammer system (9) through the electric control flow valve (11) by a water pump.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202023164791.1U CN214586585U (en) | 2020-12-21 | 2020-12-21 | Top hammer temperature automatic control system based on zigBee |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202023164791.1U CN214586585U (en) | 2020-12-21 | 2020-12-21 | Top hammer temperature automatic control system based on zigBee |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN214586585U true CN214586585U (en) | 2021-11-02 |
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ID=78334292
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202023164791.1U Expired - Fee Related CN214586585U (en) | 2020-12-21 | 2020-12-21 | Top hammer temperature automatic control system based on zigBee |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN214586585U (en) |
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2020
- 2020-12-21 CN CN202023164791.1U patent/CN214586585U/en not_active Expired - Fee Related
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20211102 |