CN108710354A - A kind of flexible intelligent production line for be pilot - Google Patents
A kind of flexible intelligent production line for be pilot Download PDFInfo
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- CN108710354A CN108710354A CN201810598488.0A CN201810598488A CN108710354A CN 108710354 A CN108710354 A CN 108710354A CN 201810598488 A CN201810598488 A CN 201810598488A CN 108710354 A CN108710354 A CN 108710354A
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- intelligent production
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 48
- 238000000034 method Methods 0.000 claims abstract description 37
- 239000000463 material Substances 0.000 claims abstract description 26
- 238000001514 detection method Methods 0.000 claims abstract description 7
- 239000002994 raw material Substances 0.000 claims abstract description 4
- 238000012544 monitoring process Methods 0.000 claims description 19
- 230000005540 biological transmission Effects 0.000 claims description 6
- 235000012907 honey Nutrition 0.000 claims description 3
- 238000000465 moulding Methods 0.000 claims description 3
- 238000007689 inspection Methods 0.000 claims 1
- 238000005516 engineering process Methods 0.000 description 4
- 208000037265 diseases, disorders, signs and symptoms Diseases 0.000 description 2
- 208000035475 disorder Diseases 0.000 description 2
- 206010054949 Metaplasia Diseases 0.000 description 1
- 238000013497 data interchange Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000015689 metaplastic ossification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
Classifications
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/41865—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by job scheduling, process planning, material flow
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/32—Operator till task planning
- G05B2219/32252—Scheduling production, machining, job shop
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Quality & Reliability (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
- General Factory Administration (AREA)
Abstract
The present invention relates to a kind of flexible intelligent production line for be pilot, the flexible intelligent production line includes:Power module for powering to modules;Material transferring module for raw material to be transferred to each process post;The data acquisition module of working condition material quantity corresponding with the process is acquired for acquiring different processes;Zigbee modules, GPRS network module and the client transmitted for realizing wireless network data between intelligent control module;Pedestrian detection module for protecting production line worker safety;Fault alarm module for alarming mechanical disorder;Output module for product to be transferred to warehouse for finished product;Display for showing finished product Kucheng's product quantity.The production line of the present invention can produce multiple product, and intelligence degree is high, and the different periods production of different product and identical product may be implemented, and prevent staff from entering workspace and safety accident occurs, realize Wireless remote control, easy to operate.
Description
Technical field
The present invention relates to automatic production line more particularly to a kind of flexible intelligent production lines for be pilot.
Background technology
Manufacturing industry is the mainstay industry of Chinese national economy, is play an important role in secondary industry, and promotes system
The intelligence, informationization, automation for making industry be improve the China's manufacturing industry capability of independent innovation, realize upgrading of industry industry structure change and
The important technology of spanning development supports.Due to equipment manufacturers to process focus on task at hand and itself speciality, at present multi-process from
Dynamicization producing line but cannot achieve and most process be together in series both for certain one or the automation of two procedures.This
The automation that sample results in single process is bigger to the dependence of separate room processing quantity, can not be to the automatic metaplasia of carry out of small lot
Production.
Invention content
In view of this, the present invention, which provides a kind of flexible intelligent production line for be pilot, can produce multiple product,
And intelligence degree is high, and the different periods production of different product may be implemented, prevent staff from safety accident occurs, and
Remote wireless control may be implemented, it is easy to operate.
To achieve the above object, the present invention provides the following technical solutions:
A kind of flexible intelligent production line for be pilot, the flexible intelligent production line include:It is each for giving
The power module of module for power supply;Material transferring module for raw material to be transferred to each process post;For acquiring difference
The data acquisition module of the working condition of process material quantity corresponding with the process is acquired;For realizing with intelligent control module
Between wireless network data transmit zigbee modules, GPRS network module and client;Workers are produced for protecting
The pedestrian detection module of safety;Fault alarm module for alarming mechanical disorder;For product to be transferred to finished product
The output module in library;Display for showing finished product Kucheng's product quantity.
Preferably, the client is connected by zigbee modules and GPRS network module with intelligent control module, no
Production process with product is output and input by client.
Preferably, the data acquisition module includes:Process monitoring module, material quantity monitoring modular;The process prison
It surveys module and material quantity monitoring modular is all made of corresponding sensor and is monitored, and controlled by Wi-Fi data and intelligence
Molding block carries out data exchange.
Preferably, the material transferring module and output module are by several AVG robots and several conveyer belt groups
At;The material transferring module is by several AVG robots and several transmission belts by material transferring to the process hilllock of needs
Position, the output module are sent finished product to warehouse for finished product by several AVG robots and several transmission belts.
Preferably, the alarm module is sound and light alarm module, and the sound and light alarm module includes LED light and honey device.
Preferably, the pedestrian detection module uses infrared sensor, by infrared sensor gathered data and is transferred to
Intelligent control module.
Preferably, for MSP430F149, the infrared sensor is the master chip that the intelligent control module uses
PIR200B, the zigbee modules use double-direction radio chip CC2530, the GPRS network module to use UC888ST modules.
Preferably, the GPRS network module is connected with zigbee modules by RS232 serial ports.
Preferably, several data monitoring points, each monitoring point are provided in the process of the flexible intelligent production line
It is wirelessly connected by zigbee modules, the client can be with remote control.
Further, the client is mobile phone or computer.
Through the above technical solutions, the present invention provides a kind of flexible intelligent production line for be pilot, it is described
Intelligent control module controls the operation of each process by the data interchange between sensor, by being set to intelligent control module
The different manufacturing processes of different product complete the co-production of different product, are greatly improved by the use of AVG robots
Production efficiency.Multiple product can be produced by the invention, and intelligence degree is high, when the difference of different product may be implemented
Section production, prevents staff from safety accident occurs, and remote wireless control may be implemented, easy to operate.
Description of the drawings
In order to more clearly explain the embodiment of the invention or the technical proposal in the existing technology, to embodiment or will show below
There is attached drawing needed in technology description to be briefly described, it should be apparent that, the accompanying drawings in the following description is only this
Some embodiments of invention for those of ordinary skill in the art without creative efforts, can be with
Obtain other attached drawings according to these attached drawings.
Fig. 1 show a kind of structure diagram of flexible intelligent production line for be pilot provided by the present invention;
Fig. 2 show a kind of control system frame of flexible intelligent production line for be pilot provided by the present invention
Figure;
Power module 1, pedestrian detection module 2, fault alarm module 3, material transferring module 4,
Data acquisition module 5, intelligent control module 6, zigbee modules 7, GPRS network module 8,
Client 9, display 10, output end 11
Specific implementation mode
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation describes, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other
Embodiment shall fall within the protection scope of the present invention.
A kind of flexible intelligent production line for be pilot, the flexible intelligent production line include:It is each for giving
The power module 1 of module for power supply;Material transferring module 4 for raw material to be transferred to each process post;For acquiring not
The data acquisition module 5 of material quantity corresponding with the process is acquired with the working condition of process;For realizing with intelligent control
Zigbee modules 7, GPRS network module 8 and the client 9 that wireless network data transmits between module;For protecting production line work
Make the pedestrian detection module 2 of personnel safety;Fault alarm module 3 for alarming mechanical disorder;For product to be passed
The defeated output module 11 to warehouse for finished product;Display 9 for showing finished product Kucheng's product quantity.
Specifically, the client is connected by zigbee modules 7 and GPRS network module 8 with intelligent control module 6,
The production process of different product is output and input by client 9.
Specifically, the data acquisition module 5 includes:Process monitoring module, material quantity monitoring modular;The process prison
It surveys module and material quantity monitoring modular is all made of corresponding sensor and is monitored, and controlled by Wi-Fi data and intelligence
Molding block 6 carries out data exchange.
Specifically, the material transferring module 4 and output module 11 are by several AVG robots and several conveyer belts
Composition;The material transferring module 4 is by several AVG robots and several transmission belts by material transferring to the process of needs
Post, the output module are sent finished product to warehouse for finished product by several AVG robots and several transmission belts.
Specifically, the alarm module is sound and light alarm module, and the sound and light alarm module includes LED light and honey device.
Specifically, the pedestrian detection module 2 uses infrared sensor, by infrared sensor gathered data and is transferred to
Intelligent control module 6.
Specifically, for MSP430F149, the infrared sensor is the master chip that the intelligent control module 6 uses
PIR200B, the zigbee modules use double-direction radio chip CC2530, the GPRS network module to use UC888ST modules.
Specifically, the GPRS network module 8 is connected with zigbee modules 7 by RS232 serial ports.
Specifically, several data monitoring points, each monitoring point are provided in the process of the flexible intelligent production line
It is wirelessly connected by zigbee modules 7, the client can be with remote control.
Further, the client 9 is mobile phone or computer.
Specifically, camera is also installed in the process post.
Through the above technical solutions, the present invention provides a kind of flexible intelligent production lines for be pilot, first
The manufacturing process of different product is set by client, and passes to intelligent control module, then passes through intelligent control module control
Finished product is sent into warehouse for finished product by material transferring by material transferring module processed by output module after the completion to the process post needed,
In production process, by data acquisition module 5 it can be found that the process not used, can be increased another by intelligent control module
A kind of manufacture of outer product has adequately utilized each process, the data monitoring information of each process to pass through process monitoring
The sensor of module is transmitted to intelligence sensor, plays real time monitoring, can be supervised to the present situation of each process by camera
Control.Multiple product can be produced by the invention, and intelligence degree is high, the different periods production of different product may be implemented,
It prevents staff from safety accident occurs, and remote wireless control may be implemented, it is easy to operate.
The foregoing description of the disclosed embodiments enables those skilled in the art to implement or use the present invention.
Various modifications to these embodiments will be apparent to those skilled in the art, as defined herein
General Principle can be realized in other embodiments without departing from the spirit or scope of the present invention.Therefore, of the invention
It is not intended to be limited to the embodiments shown herein, and is to fit to and the principles and novel features disclosed herein phase one
The widest range caused.
Claims (9)
1. a kind of flexible intelligent production line for be pilot, which is characterized in that the flexible intelligent production line includes:With
In the power module powered to modules;Material transferring module for raw material to be transferred to each process post;For
Acquire the data acquisition module of the working condition material quantity corresponding with the process is acquired of different processes;For realizing with intelligence
Zigbee modules, GPRS network module and the client that wireless network data transmits between control module;For protecting production line
The pedestrian detection module of worker safety;Fault alarm module for alarming mechanical disorder;For product to be passed
The defeated output module to warehouse for finished product;Display for showing finished product Kucheng's product quantity.
2. a kind of flexible intelligent production line of be pilot according to claim 1, which is characterized in that the client
It is connected with intelligent control module by zigbee modules and GPRS network module, the production process of different product passes through client
It is output and input.
3. a kind of flexible intelligent production line of be pilot according to claim 1, which is characterized in that the data are adopted
Collecting module includes:Process monitoring module, material quantity monitoring modular;The process monitoring module and material quantity monitoring modular are equal
It is monitored using corresponding sensor, and data exchange is carried out by Wi-Fi data and intelligent control module.
4. a kind of flexible intelligent production line of be pilot according to claim 1, which is characterized in that the material passes
Defeated module and output module are made of several AVG robots and several conveyer belts;If the material transferring module by
By material transferring to the process post needed, the output module passes through several for Gan Ge AVG robots and several transmission belts
AVG robots and several transmission belts send finished product to warehouse for finished product.
5. a kind of flexible intelligent production line of be pilot according to claim 1, which is characterized in that the alarm mould
Block is sound and light alarm module, and the sound and light alarm module includes LED light and honey device.
6. a kind of flexible intelligent production line of be pilot according to claim 1, which is characterized in that pedestrian's inspection
It surveys module and uses infrared sensor, by infrared sensor gathered data and be transferred to intelligent control module.
7. a kind of flexible intelligent production line of be pilot according to claim 1, which is characterized in that the intelligence control
The master chip that molding block uses is MSP430F149, and the infrared sensor is PIR200B, and the zigbee modules are using two-way
Wireless chip CC2530, the GPRS network module use UC888ST modules.
8. a kind of flexible intelligent production line of be pilot according to claim 1, which is characterized in that the GPRS nets
Network module is connected with zigbee modules by RS232 serial ports.
9. a kind of flexible intelligent production line of be pilot according to claim 1, which is characterized in that the flexibility intelligence
Several data monitoring points can be provided in the process of production line, each monitoring point is wirelessly connected by zigbee modules
It connects, the client can be with remote control.
Priority Applications (1)
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CN201810598488.0A CN108710354A (en) | 2018-06-12 | 2018-06-12 | A kind of flexible intelligent production line for be pilot |
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CN201810598488.0A CN108710354A (en) | 2018-06-12 | 2018-06-12 | A kind of flexible intelligent production line for be pilot |
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CN108710354A true CN108710354A (en) | 2018-10-26 |
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CN201810598488.0A Pending CN108710354A (en) | 2018-06-12 | 2018-06-12 | A kind of flexible intelligent production line for be pilot |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110032154A (en) * | 2019-03-29 | 2019-07-19 | 中车青岛四方机车车辆股份有限公司 | A kind of production control method and system of be pilot |
CN110334919A (en) * | 2019-06-20 | 2019-10-15 | 西北工业大学 | A kind of production line reso urce matching method and device |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110032154A (en) * | 2019-03-29 | 2019-07-19 | 中车青岛四方机车车辆股份有限公司 | A kind of production control method and system of be pilot |
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CN110334919A (en) * | 2019-06-20 | 2019-10-15 | 西北工业大学 | A kind of production line reso urce matching method and device |
CN110334919B (en) * | 2019-06-20 | 2022-05-27 | 西北工业大学 | Production line resource matching method and device |
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Application publication date: 20181026 |
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