CN104932473B - A kind of factory's intelligent and energy saving system based on wireless communication networks - Google Patents
A kind of factory's intelligent and energy saving system based on wireless communication networks Download PDFInfo
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- CN104932473B CN104932473B CN201510316421.XA CN201510316421A CN104932473B CN 104932473 B CN104932473 B CN 104932473B CN 201510316421 A CN201510316421 A CN 201510316421A CN 104932473 B CN104932473 B CN 104932473B
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Classifications
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM]
- G05B19/41845—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM] characterised by system universality, reconfigurability, modularity
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P80/00—Climate change mitigation technologies for sector-wide applications
- Y02P80/10—Efficient use of energy, e.g. using compressed air or pressurized fluid as energy carrier
Abstract
The invention discloses a kind of factory's intelligent and energy saving system based on wireless communication networks.System includes master controller, smart mobile phone, sub-controller, GSM message module and NRF transport modules, WiFi link blocks, video monitoring module and pc client, the sensor for detecting the various index environment of factory.Wherein smart mobile phone client can also pass through the master switch and three big energy consumption systems of short message remote control factory, the power consumption of factory can also be obtained constantly simultaneously, temperature, illumination intensity information, and store and arrive mobile phone and pc client, analysis table is generated, facilitates user to carry out data analysis, helps manager to find out and implement the method for energy-saving and emission-reduction.The system effectively can carry out intelligent management, economical and energy saving, convenience and high-efficiency to plant energy consumption.
Description
Technical field
The present invention relates to the intelligent power saving management domain of factory, more particularly to a kind of factory's intelligence based on wireless communication networks
Can energy conserving system.
Background technology
According to scientific statistics, the waste electricity of the commercial power energy in China accounts for the 27% of year power consumption total amount, not only causes big
Measure energy waste and aggravate greenhouse effects.Therefore, the management system that a whole set of Optimization of Energy Saving is established to factory seems particularly
It is important, respond the policy of national energy-saving emission reduction.
At present, control field is managed in factory computer, most factories still carry out artificial adjustment using wired mode.
On the one hand, wired mode causes certain potential safety hazard for the factory floor environment of complexity and environmental factor obtains to line information
Take and have a great influence；On the other hand, artificial Shop floor control, not only increase manpower and materials, and workshop can not be controlled in real time
System, the intelligent control in workshop are limited.As scientific and technological constantly progress, the modern facilities of factory are constantly intake at first close to the epoch
It is flat, with computer equipment, mobile device, intelligent monitoring device, wireless communication networks, realize that intelligent facilitation directs a factory
And the great market demand of idea of energy-saving and emission-reduction, therefore, the present invention proposes a kind of factory's intelligence based on wireless communication networks
Energy conserving system.
The content of the invention
The shortcomings that it is a primary object of the present invention to overcome prior art and deficiency, there is provided one kind is based on wireless telecommunications system
Plant energy consumption energy-saving management system, the system has that energy saving economy, simple and practical, autgmentability are strong, compatibility is high, has video
Monitoring and the advantages of sensing self-learning function is strong, compatibility is high.
The purpose of the present invention is realized by following technical scheme.
A kind of factory's intelligent and energy saving system based on wireless communication networks, including master controller, smart mobile phone, sub- control
Device, GSM message module and NRF transport modules, WiFi link blocks, video monitoring module and pc client, for detecting factory
The sensor of various index environment；The sensor for being used to detect the various index environment of factory is connected with sub-controller, intelligence
Mobile phone passes through GSM message module and master controller wireless connection；The heat dissipation in workshop system of factory, illuminator, water system, car
Between machine and the sensor for detecting the various index environment of factory be connected with sub-controller, sub-controller passes through NRF again
Transport module is connected with master controller；Pc client is communicated by WiFi link blocks with the master controller；Video monitoring mould
Block is connected with pc client；The video monitoring module is arranged on user's inside plants, for detecting whether person works be present
Activity；Pc client receives the view data of video monitoring module, determines whether personnel activity, and pass through according to judged result
Main controller controls the switch of illuminator, and pc client can also control heat dissipation in workshop system, water system, workshop by main controller
The work of machine；Gathered data is sent to sub-controller and handled by the sensor for detecting the various index environment of factory, then by
Sub-controller is transferred to master controller；Smart mobile phone and pc client by master controller real-time query and can control the biography
The working condition of sensor.
Further, the various index environment include intensity of illumination, workshop temperature and humidity.
Further, the NRF transport modules use monolithic wireless transceiver chip NRF24L01；The master controller and
Sub-controller uses programmable STC5A60S2 single-chip microcomputers.
Further implement ground, pc client can obtain the data of sensor collection and heat dissipation in workshop system, use water system
System, the operational data of plant machinery, and control sensor and heat dissipation in workshop system, water system, car according to these operational datas
Between machine working condition；Processing work of the sub-controller to sensor gathered data mainly will collection numerical value and set threshold value
It is compared, control level output is produced after comparative result, controls sensor and heat dissipation in workshop system, water system, workshop machine
The work of device；Numerical value will be gathered by NRF transport modules simultaneously and comparative result is transferred to master controller, master controller enters line number
According to processing, and can by GSM message module by result with short message to cell-phone customer terminal；Described master controller also passes through
WiFi link blocks transfer data to pc client and handled；
Either PC ends produce each item data of acquisition sensor or produce control data information cell-phone customer terminal, pass through GSM
SMS module sends control information to master controller, and described master controller is sent control data by NRF24L01 modules
To each sub-controller, described sub-controller according to control information by each equipment of factory is controlled or obtains the letter of each equipment
Breath.
Further implement ground, temperature of each sub-controller according to received by the sensor each connected, humidity, light
According to strength information compared with sub-controller preset threshold value, accordingly set when more than the threshold value action control that will automatically adjust
It is standby.
Further implement ground, user can be preset by smart mobile phone and pc client default water consumption and illumination,
The default power consumption of radiating each several part, once excess uses, corresponding working condition can be judged as "abnormal" shape by sub-controller
State, and user is notified by master controller send feedback information to pc client and smart mobile phone.
Further implement ground, what described PC ends and cell-phone customer terminal can check each equipment of factory at any time uses electric energy consumption
State and Energy-saving Situation, wherein described pc client, which can arrange the energy consumable component use information fed back, is referred to built-in number
According to, so as to customer inquiries and analysis, wherein factory work state can be remotely monitored and controlled in described smart mobile phone, being reminded in storehouse
The equipment for being not required to work is closed in user's rest.
Further implement ground, PC ends carry out image using OpenCv to the view data that video monitoring module transmission comes and regarded
Frequency is handled, Intelligent Measurement camera shooting area pedestrian activity, and then controls the work of illuminator.Specifically, the video
Monitoring module refers to that computer gathers realtime image data by the original camera of factory, sentences using OpenCv behavioral value technologies
Surely it whether there is people's work activities.
The present invention compared with prior art, has the following advantages that and beneficial effect：
1）The present invention is ingenious to carry out video behavioral value using plant video monitoring system, so as to realize that intelligent control illuminates
System, without cost.
2）Cell-phone customer terminal of the present invention can realize each switch of remote control plant energy consumption system, and obtain power consumption, row
The information such as water are counted, easy to operate, help user to close the electrical appliance without opening in time.
3）The present invention need not transform the circuit and machine of factory, only need to increase several external devices（Sub-controller, GSM are short
Believe module, NRF transport modules, WIFI link blocks etc.）, compatibility is high, and replicability is strong.
4）The cooling system moment automatic detection surrounding environment epidemic disaster of the present invention simultaneously realizes that hommization automatically controls, and subtracts
The unnecessary energy consumption of few cooling system.
5）The present invention can set corresponding contextual model, set phase by the computer equipment and mobile device of user
The factory work state of period is answered, can effectively save the energy, it is again convenient intelligently to direct a factory.
6）The present invention by computer end can to plant energy consumption manage data analyze and process, propose optimization scheme for
Family refers to.
Brief description of the drawings
The structured flowchart of factory's intelligent and energy saving system based on wireless communication networks in Fig. 1 embodiments；
Fig. 2 cell-phone customer terminals detect control block diagram；
Fig. 3 is pc client detection control block diagram.
Embodiment
It is described further below in conjunction with the specific implementation of accompanying drawing and example to the present invention, but the implementation and protection of the present invention
Not limited to this.
Such as Fig. 1, a kind of factory's intelligent and energy saving system based on wireless communication networks, including master controller, smart mobile phone, son
Controller, GSM message module and NRF transport modules, WiFi link blocks, video monitoring module and pc client, for detecting
The sensor of the various index environment of factory；The sensor for being used to detect the various index environment of factory is connected with sub-controller,
Smart mobile phone passes through GSM message module and master controller wireless connection；The heat dissipation in workshop system of factory, illuminator, use water system
System, plant machinery and the sensor for detecting the various index environment of factory are connected with sub-controller, and sub-controller leads to again
NRF transport modules are crossed to be connected with master controller；Pc client is communicated by WiFi link blocks with the master controller；Video is supervised
Control module is connected with pc client；The video monitoring module is arranged on user's inside plants, for detecting whether personnel be present
Work activities；Pc client receives the view data of video monitoring module, determines whether personnel activity, and according to judged result
Control the switch of illuminator by main controller, pc client can also be controlled by main controller heat dissipation in workshop system, water system,
The work of plant machinery；Gathered data is sent to sub-controller processing by the sensor for detecting the various index environment of factory,
Master controller is transferred to by sub-controller again；Smart mobile phone and pc client can pass through master controller real-time query and control institute
State the working condition of sensor.
The NRF transport modules use monolithic wireless transceiver chip NRF24L01；The master controller and sub-controller
Use programmable STC5A60S2 single-chip microcomputers.
Such as Fig. 2, smart mobile phone is that user carries with, be moveable, and a mobile phone application software can be installed thereon,
The software is using the gsm communication function on mobile phone, sends control signal to the master controller in intelligent plant, master controller leads to
Cross after GSM message module receives control signal and encodes control signal and sent again through NRF transport modules, NRF transmission
Module receives goes out control information after corresponding signal through decoded back, and then is gone according to control information to control sub-controller, reaches
Each shop equipment in control factory（Cooling system, illuminator, water system, machine system）Purpose；And can be real-time
Inquire about each equipment operation condition in present plant；Work as operational outfit, when the environment of plant occurs abnormal, sub-controller detects rear horse
Upper to be fed back to by NRF transport modules at master controller, the master controller for receiving abnormal information is sent by GSM message module
To user is reminded on long-range cell-phone customer terminal, emergency occurs emergency warning information for factory, and it is abnormal to reach monitoring in real time
The purpose of situation.That is, the NRF transmission of master controller and the NRF transmission of sub-controller are operated in full duplex in fact
Communication mode, while both positive control information can be sent, also can reverse feedback unusual condition.
The configuration of sub-controller makes the expansibility of whole system and flexibility increase many, can be according to plant production scale
Size, device requirement suitably increase the configuration for reducing sub-controller.
In addition smart mobile phone is based on android system or based on IOS systems or windows phone
System.General intelligence mobile phone can run the App, connect GSM network and WIFI network, hardware is provided for the system building
Platform base.
Such as Fig. 3, pc client is connected to the WIFI link blocks on master controller by WIFI LANs, realized to factory
Equipment control, monitoring.And it is collected into shop equipment running status.Control information is sent by WIFI link blocks and reaches control work
Each shop equipment in factory（Cooling system, illuminator, water system, machine system）The purpose of switch.And it can inquire and work as
The real-time general power of factory, same day power consumption, for data storage in database, data can be used for Treatment Analysis.PC ends are clicked on to look into
Button is ask, the electricity of the every day week month year of factory/year consumption can be inquired, and can be with trade-off curve figure, block diagram, pie picture
Go out.
Automatic control function, when external environment parameters exceed threshold value, corresponding sensor electric signal caused by is dealt into
Sub-controller, sub-controller receives data are handled after signal after will produce equipment corresponding to corresponding action control,
Caused action will be such that external environment changes towards opposite direction, so as to realize the dynamic equilibrium of external environment, including with water
System is automatically controlled, and cooling system automatically controls to be automatically controlled with machine power.User can be preset to default water consumption
And illumination, the default power consumption of radiating each several part, once excess uses, then as "abnormal" state send feedback information extremely
Pc client and smart mobile phone notify user.
Further implement ground, pc client can obtain the data of sensor collection and heat dissipation in workshop system, use water system
System, the operational data of plant machinery, and control sensor and heat dissipation in workshop system, water system, car according to these operational datas
Between machine working condition；Processing work of the sub-controller to sensor gathered data mainly will collection numerical value and set threshold value
It is compared, control level output is produced after comparative result, controls sensor and heat dissipation in workshop system, water system, workshop machine
The work of device；Numerical value will be gathered by NRF transport modules simultaneously and comparative result is transferred to master controller, master controller enters line number
According to processing, and can by GSM message module by result with short message to cell-phone customer terminal；Described master controller also passes through
WiFi link blocks transfer data to pc client and handled；
Further implement ground, temperature of each sub-controller according to received by the sensor each connected, humidity, light
According to strength information compared with sub-controller preset threshold value, accordingly set when more than the threshold value action control that will automatically adjust
It is standby.User can preset default water consumption and illumination, the default use for each several part that radiates by smart mobile phone and pc client
Electricity, once excess uses, corresponding working condition can be judged as "abnormal" state by sub-controller, and be sent out by master controller
Feedback information to pc client and smart mobile phone is sent to notify user.
Further implement ground, what described PC ends and cell-phone customer terminal can check each equipment of factory at any time uses electric energy consumption
State and Energy-saving Situation, wherein described pc client, which can arrange the energy consumable component use information fed back, is referred to built-in number
According to, so as to customer inquiries and analysis, wherein factory work state can be remotely monitored and controlled in described smart mobile phone, being reminded in storehouse
The equipment for being not required to work is closed in user's rest.
Further implement ground, PC ends carry out image using OpenCv to the view data that video monitoring module transmission comes and regarded
Frequency is handled, Intelligent Measurement camera shooting area pedestrian activity, and then controls the work of illuminator.Specifically, the video
Monitoring module refers to that computer gathers realtime image data by the original camera of factory, sentences using OpenCv behavioral value technologies
Surely it whether there is people's work activities.The OpenCv behavioral values technology is one and is based on（Increase income）The cross-platform computer of distribution
Vision storehouse, it may operate in Linux, Windows and Mac OS operating systems.Its lightweight and efficiently --- by a series of
C functions and a small amount of C++ classes are formed, while provide the interface of the language such as Python, Ruby, MATLAB, are realized at image
Many general-purpose algorithms in terms of reason and computer vision.It is realized based on HOG features.
Claims (1)
- A kind of 1. factory's intelligent and energy saving system based on wireless communication networks, it is characterised in that including master controller, smart mobile phone, Sub-controller, GSM message module and NRF transport modules, WiFi link blocks, video monitoring module and pc client, for examining Survey the sensor of the various index environment of factory；The sensor for being used to detect the various index environment of factory connects with sub-controller Connect, smart mobile phone passes through GSM message module and master controller wireless connection；The heat dissipation in workshop system of factory, illuminator, use water System, plant machinery and the sensor for detecting the various index environment of factory are connected with sub-controller, and sub-controller is again It is connected by NRF transport modules with master controller；Pc client is communicated by WiFi link blocks with the master controller；Video Monitoring module is connected with pc client；The video monitoring module is arranged on user's inside plants, for detecting whether people be present Member's work activities；Pc client receives the view data of video monitoring module, determines whether personnel activity, and tie according to judgement Fruit controls the switch of illuminator by main controller, and pc client can also be controlled heat dissipation in workshop system by main controller, use water system System, the work of plant machinery；Gathered data is sent at sub-controller by the sensor for detecting the various index environment of factory Reason, then master controller is transferred to by sub-controller；Smart mobile phone and pc client can pass through master controller real-time query and control Make the working condition of the sensor；The various index environment include intensity of illumination, workshop temperature and humidity；The NRF is passed Defeated module uses monolithic wireless transceiver chip NRF24L01；The master controller and sub-controller are using programmable STC5A60S2 single-chip microcomputers；Pc client can obtain the data and heat dissipation in workshop system, water system, car of the sensor collection Between machine operational data, and control sensor and heat dissipation in workshop system, water system, plant machinery according to these operational datas Working condition；Processing work of the sub-controller to sensor gathered data mainly compares collection numerical value with set threshold value Compared with, control level is produced after comparative result and is exported, control sensor and heat dissipation in workshop system, water system, the work of plant machinery Make；Numerical value will be gathered by NRF transport modules simultaneously and comparative result is transferred to master controller, master controller is carried out at data Reason, and can by GSM message module by result with short message to cell-phone customer terminal；Described master controller is also connected by WiFi Connection module transfers data to pc client and handled；Either PC ends produce each item data of acquisition sensor or produce control data information cell-phone customer terminal, pass through GSM message Module sends control information to master controller, and described master controller is sent control data to respectively by NRF24L01 modules Individual sub-controller, described sub-controller according to control information by each equipment of factory is controlled or obtains the information of each equipment； Temperature, humidity, illumination intensity information and sub-controller of each sub-controller according to received by the sensor each connected Preset threshold value compares, and will be automatically adjusted action control relevant device when more than threshold value；User can pass through smart mobile phone Default water consumption and illumination, the default power consumption for each several part that radiates are preset with pc client, once excess uses, sub- control Corresponding working condition can be judged as "abnormal" state by device processed, and by master controller send feedback information to pc client and Smart mobile phone notifies user；Described PC ends and cell-phone customer terminal can check the electricity consumption power consumption state of each equipment of factory at any time And Energy-saving Situation, wherein described pc client, which can arrange the energy consumable component use information fed back, is referred to internal database In so as to customer inquiries and analysis, wherein factory work state can be remotely monitored and controlled in described smart mobile phone, remind user The equipment for being not required to work is closed in rest；PC ends carry out image to the view data that video monitoring module transmission comes using OpenCv Video processing, Intelligent Measurement camera shooting area pedestrian activity, and then control the work of illuminator；Automatic control function, When external environment parameters exceed threshold value, corresponding sensor electric signal caused by is dealt into sub-controller, and sub-controller receives Equipment corresponding to corresponding action control will be produced after data are handled after to signal, caused action will make extraneous ring Border changes towards opposite direction, and so as to realize that the dynamic equilibrium of external environment, including water system automatically control, cooling system is certainly Dynamic control and machine power automatically control；User can preset to be lacked to default water consumption and illumination, radiating each several part Power consumption is saved, once excess uses, is then used as "abnormal" state send feedback information to pc client and smart mobile phone notice Family；Pc client can obtain the data and heat dissipation in workshop system, water system, the work number of plant machinery of the sensor collection According to, and control sensor and heat dissipation in workshop system, water system, the working condition of plant machinery according to these operational datas；Son Processing work of the controller to sensor gathered data will mainly gather numerical value compared with set threshold value, after comparative result Control level output is produced, controls sensor and heat dissipation in workshop system, the work of water system, plant machinery；Pass through NRF simultaneously Transport module will gather numerical value and comparative result is transferred to master controller, and master controller carries out data processing, and can be short by GSM Believe module by result with short message to cell-phone customer terminal；Described master controller is also by WiFi link blocks by data transfer Handled to pc client；Temperature of each sub-controller according to received by the sensor each connected, humidity, illumination Strength information will automatically adjust action control relevant device compared with sub-controller preset threshold value when more than threshold value； User can preset default water consumption and illumination, the default electricity consumption for each several part that radiates by smart mobile phone and pc client Amount, once excess uses, corresponding working condition can be judged as "abnormal" state by sub-controller, and be sent by master controller Feedback information to pc client and smart mobile phone notifies user；Described PC ends and cell-phone customer terminal can check that factory is each at any time The electricity consumption power consumption state and Energy-saving Situation of individual equipment, wherein the energy consumable component use information that described pc client will can be fed back Arrangement is referred in internal database so as to customer inquiries and analysis, wherein work can be remotely monitored and controlled in described smart mobile phone Factory's working condition, remind user that the equipment for being not required to work is closed in rest；The view data that PC ends are come to video monitoring module transmission Image/video processing, Intelligent Measurement camera shooting area pedestrian activity are carried out using OpenCv, and then controls illuminator Work.
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| CN201510316421.XA CN104932473B (en) | 2015-05-25 | 2015-06-10 | A kind of factory's intelligent and energy saving system based on wireless communication networks |
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| CN201510316421.XA CN104932473B (en) | 2015-05-25 | 2015-06-10 | A kind of factory's intelligent and energy saving system based on wireless communication networks |
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| CN105278574B (en) * | 2015-10-22 | 2018-08-07 | 四川航天拓鑫玄武岩实业有限公司 | Basalt wire drawing station temperature adjustment communication control system and method |
| CN106900029A (en) * | 2017-02-17 | 2017-06-27 | 深圳市旭日东方实业有限公司 | WiFi repeaters and its energy-conservation trunking method |
| CN106875663B (en) * | 2017-04-18 | 2020-07-28 | 天纳能源科技（上海）有限公司 | Data concentrator for substation monitoring system and control method |
| CN107612977A (en) * | 2017-08-25 | 2018-01-19 | 北京智行鸿远汽车有限公司 | A kind of controller automatization detecting system and detection method |
| CN108198398A (en) * | 2017-12-29 | 2018-06-22 | 北京智行鸿远汽车有限公司 | Applied to the wireless communications method and system detected automatically |
| CN109348590A (en) * | 2018-09-28 | 2019-02-15 | 镇江英格电气有限公司 | Intelligent lighting system for intelligent building |
| CN112099447A (en) * | 2020-09-04 | 2020-12-18 | 科越工程(苏州）有限公司 | Intelligent factory energy saving and emission reduction system |
| CN112241154A (en) * | 2020-10-15 | 2021-01-19 | 杭州澳亚生物技术有限公司 | Intelligent monitoring management system for GMP workshop |
| CN113746940A (en) * | 2021-10-08 | 2021-12-03 | 润泰新能源集团有限公司 | Intelligent greenhouse using natural energy |
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| CN104932473A (en) | 2015-09-23 |
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