CN207319048U - Pipeline stall positions and remote alarming device - Google Patents

Pipeline stall positions and remote alarming device Download PDF

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Publication number
CN207319048U
CN207319048U CN201721285331.XU CN201721285331U CN207319048U CN 207319048 U CN207319048 U CN 207319048U CN 201721285331 U CN201721285331 U CN 201721285331U CN 207319048 U CN207319048 U CN 207319048U
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CN
China
Prior art keywords
station
logic circuit
cpu
serial ports
pipeline stall
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Expired - Fee Related
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CN201721285331.XU
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Chinese (zh)
Inventor
苗彦杰
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苗彦杰
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Priority to CN201721285331.XU priority Critical patent/CN207319048U/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

Abstract

The utility model discloses a kind of positioning of pipeline stall and remote alarming device, including the station of more than 1 on product production line, station controller and station power source are equipped with each station, the input/output port of station controller is connected with system bus, and system bus is connected through accessing serial ports with monitoring modular;Wherein CPU and logic circuit are equipped with monitoring modular, bi-directional data transmission between CPU and logic circuit, program block and memory are mounted with logic circuit, logic circuit receives the data of access serial ports, and CPU is connected with indicator light and audible alarm respectively by control circuit;The input unit and display being connected with CPU are externally provided with monitoring modular.The utility model monitors the station operating status on assembly line in real time, bad component and the problem place broken down in assembly line can be quickly judged, so that production efficiency is improved, easy to manage.

Description

Pipeline stall positions and remote alarming device
Technical field
The remote control technology field of electromechanical equipment is the utility model is related to, especially a kind of pipeline stall positioning and remote Journey warning device.
Background technology
Assembly line is also known as assembly line, is a kind of industrial mode of production.Each production unit on assembly line(Or Referred to as station)Only it is absorbed in and handles some fragment(Or process)Work, to improve work efficiency and yield.Assembly line be people and The efficient combination of machine, most fully demonstrates the flexibility of equipment, it sets transport system, pallet and online special plane, detection Standby organically combination, to meet the conveying requirement of multi-assortment production.
The degree of automation of assembly line has height to have low at present, can be divided into full-automatic assembly line, non-full automatic flowing water Line(Including semi-automatic assembly line and pure manual assembly line).Existing assembly line, is especially in non-full automatic assembly line, respectively Work between a station wants cooperation production efficiency could be maximized.The work efficiency of one of them or several stations During less than other stations, bottleneck will be produced.There is no information exchange between each station, when line output is low, it is not known that It is that there occurs bottleneck for which station.
Assembly line monitoring system of the prior art has the disadvantage that:(1) situation in production process feeds back to management The speed of personnel is slow, so that being unable to timely processing and solving the problems, such as;(2) inconvenient monitoring and management to operator's state; (3) in the case of all computer automatic dispatching and management, it is difficult to which method manually understands the shape of semi-finished product in buffer pool State, thus cannot efficiently realize monitoring and management to buffer pool state;(4) administrative staff cannot be to the work of operator Efficiency makes evaluation;(5) significant trouble record it is imperfect, be not easy to scene and analyzed afterwards, diagnose and safeguard;(6) It can not achieve the seamless interfacing with process schedule software.
During assembly line automatic running, lack a set of perfect manufacturing monitoring system, security performance is low, manager without Method understands the concrete condition of each production link in time, it is difficult to tackles various urgent situations in time, causes management to lag, give enterprise's band To lose.
Utility model content
The technical problem to be solved by the present invention is to provide a kind of positioning of pipeline stall and remote alarming device, the dress Put and the station operating status on assembly line is monitored in real time, can quickly judge the bad component to break down in assembly line And where problem, so that production efficiency is improved, easy to manage.
In order to solve the above technical problems, technical solution adopted in the utility model is:A kind of positioning of pipeline stall and The station of more than 1 on remote alarming device, including product production line, is equipped with station controller and station on each station Power source, it is characterised in that:The input/output port of the station controller is connected with system bus, and system bus is gone here and there through access Mouth is connected with monitoring modular;CPU and logic circuit wherein are equipped with monitoring modular, bi-directional data passes between CPU and logic circuit Pass, program block and memory are mounted with logic circuit, logic circuit receives the data of access serial ports, and CPU is by controlling electricity Road is connected with indicator light and audible alarm respectively;The input unit and display being connected with CPU are externally provided with monitoring modular.
Said structure is further qualified, air quantity, running speed, product are crossed on the station controller collection station The data of flow, quantity and temperature, and the operating to station power source is controlled.
Said structure is further qualified, wireless transmission/reception mould is equipped between the access serial ports and monitoring modular The data for accessing serial acquisition are carried out remote transmission by block.
Said structure is further qualified, the logic circuit is equipped with 6 ports, wherein 3 between port and CPU into The transmission of row data, 1 port are connected with memory, and 2 ports are connected with access serial ports.
Said structure is further qualified, the access serial ports is the USB formula interfaces of 5 volts of voltage, there is four in interface A wiring contact, one of wiring contact are ground terminal, and a wiring contact is the input terminal of 5 volts of voltage, two other connects Line contact provides the output terminal of electric current for the logic circuit.
Said structure is further qualified, single closed loop is formed between the CPU and indicator light and audible alarm Formula control circuit, the flashing times of control circuit control indicator light and scintillation time interval, control the sound of audible alarm to grow Short and number.
Said structure is further qualified, the logic circuit is sequential logical circuit, is had in sequential logical circuit Counter, register and pulse sequence distributor.
It is using beneficial effect caused by above-mentioned technical proposal:
(1)Pipeline stall positioning and remote alarming device in the utility model, utilize the monitoring modular of smart circuit With combinational logic circuit, the access serial ports of standard is connected with the station controller of assembly line, is realized to the various working condition signals of station Collection, and pass through the flashing times of indicator light and the sound length of audible alarm, the failure of comprehensive descision measurement equipment to be checked Point, the diagnosis to remote equipment is realized by remote monitoring, and when station operating status is abnormal, indicator light alarm is flickered and showed The length of field sound, monitoring personnel can remotely receive alarm signal, the number and the length of sound flickered according to indicator light, soon Speed judges the fault type of bad component, and carries out rapid-maintenance;
(2)The utility model can realize remote monitoring, remote alarms, monitoring personnel is slapped operation condition in site in time Hold, administrative staff can understand the state of operation position in production in time by monitored picture.Such as:The station is idle shape State, or in solicited status, or the working status in certain task;
(3)Access serial ports in the utility model uses 5 volts of voltages of standard, coordinates 4 wiring contacts, realize with it is general The connection of equipment, its use scope is wide, convenient to promote;Logic circuit selects modular sequential logical circuit, can subtract Few totality cost, easy to promote.
Brief description of the drawings
Fig. 1 is the structure composition schematic diagram of the utility model;
Fig. 2 is the functional block connection diagram of the utility model;
Fig. 3 is the principle schematic of logic circuit in the utility model;
In figure:1st, station, 2, station power source, 3, station controller, 4, monitoring modular, 5, input unit, 6, display, 7th, audible alarm, 8, indicator light, 9, CPU, 10, logic circuit, 11, access serial ports, 12, program block, 13, memory, 14, be System bus.
Embodiment
The utility model is described in further detail with reference to the accompanying drawings and detailed description.
1 understand with reference to the accompanying drawings, the utility model is specially a kind of pipeline stall positioning and remote alarming device, including is produced The station 1 of more than 1 on product assembly line, each station are mutually linked, and station controller 3 and work are equipped with each station 1 Position power source 2, the Operation Conditions of station 1 are set, the power of each station 1 is independent in advance according to field condition by designer There is provided.On station 1, needed that some sensors are installed according to field condition, the mistake on station 1 is gathered by station controller 3 Air quantity, running speed, product flow, the data of quantity and temperature, and the operating to station power source 2 is controlled.According to upper The line configurations stated, to increase long-distance monitorng device, realize fault location and remote alarming function to station on assembly line.
Long-distance monitorng device in the utility model is connected with station controller 3, wherein the input and output of station controller 3 Port is connected with system bus 14, and system bus 14 is connected through accessing serial ports 11 with monitoring modular 4;Wherein set in monitoring modular 4 There are CPU9 and logic circuit 10, bi-directional data transmission between CPU9 and logic circuit 10, program is mounted with logic circuit 10 Block 12 and memory 13, logic circuit 10 receive access serial ports 11 data, CPU9 by control circuit respectively with indicator light 8 and Audible alarm 7 connects;The input unit 5 and display 6 being connected with CPU9 are externally provided with monitoring modular 4.Wherein input unit 5 Using the form of mouse and keyboard, input and display are interacted with display 6.
Whole monitoring device is using PC industrial personal computers as host, and access serial ports 11 therein is using Siemens Company PIC plug-in cards are communicated with bus form and slave computer.Monitoring modular 4 in host is the main portion in the utility model Part, the program built in program block 12 therein be using the Configuration software WinCC 6.2 editions of Siemens Company as development platform into Row is developed, and the background data base in memory 13 is the MSSQL2005 of Microsoft.
In above device, station controller 3 is used as slave computer, the information of collection(Including station number)Write after being encoded Enter to upload in tables of data, sent through accessing serial ports 11 into controller, controller decodes data, and is transmitted to memory 13 storages, data after the program processing of program block 12, monitor according to Field Force and are accustomed to, feed back to display and show, root According to default threshold value comparison, and trigger indicator light 8 and audible alarm 7.
To realize long-range connection, wireless transmission/reception module can be equipped between access serial ports 11 and monitoring modular 4, The data gathered to access serial ports 11 carry out remote transmission.
The logic circuit 10 is equipped with 6 ports, wherein 3 transmission that data are carried out between port and CPU9,1 port It is connected with memory 13,2 ports are connected with access serial ports 11.USB formula interface of the serial ports 11 for 5 volts of voltage is accessed, in interface Inside there are four wiring contacts, one of wiring contact is ground terminal, and a wiring contact is the input terminal of 5 volts of voltage, in addition Two wiring contacts provide the output terminal of electric current for the logic circuit 10.Logic circuit 10 is sequential logical circuit, sequential There is counter, register and pulse sequence distributor in logic circuit.The logic circuit 10 realizes the company with common apparatus Connect, its use scope is wide, convenient to promote;Logic circuit 10 selects modular sequential logical circuit, it is possible to reduce overall Cost, easy to promote.
Single closed loop control circuit is formed between CPU9 and indicator light 8 and audible alarm 7 in the utility model, The flashing times of control circuit control indicator light 8 and scintillation time interval, control the sound length and number of audible alarm 7.
The utility model is connected with station controller 3 by accessing serial ports 11, passes through logic circuit 10 when specifically used Detect the component to break down, and detection signal is sent to CPU9, CPU9 the failure of component generation is judged according to signal Position and type, and corresponding 8 signal of indicator light and the voice signal of audible alarm 7 are changed into, transmit a signal to instruction Lamp 4 and audible alarm 7, indicator light 4 according to cpu data carry out fault cues flicker, audible alarm 7 according to fault type with Different frequency sends the different sound of length;Signal is uploaded to memory 13 by CPU, while monitoring of tools personnel can receive alarm Signal.Monitoring room can gross diagnosis go out which section station breaks down, and control faulty section station out of service, monitoring personnel Scene can be arrived with maintenance tool to be safeguarded.

Claims (7)

  1. A kind of 1. station of more than 1 on pipeline stall positioning and remote alarming device, including product production line(1), often A station(1)On be equipped with station controller(3)With station power source(2), it is characterised in that:The station controller(3)'s Input/output port and system bus(14)Connection, system bus(14)Through accessing serial ports(11)With monitoring modular(4)Connection;Its Middle monitoring modular(4)It is interior to be equipped with CPU(9)And logic circuit(10), CPU(9)And logic circuit(10)Between bi-directional data transmission, In logic circuit(10)On be mounted with program block(12)And memory(13), logic circuit(10)Receive access serial ports(11)Number According to CPU(9)By control circuit respectively with indicator light(8)And audible alarm(7)Connection;In monitoring modular(4)Be externally provided with CPU(9)The input unit of connection(5)And display(6).
  2. 2. pipeline stall positioning according to claim 1 and remote alarming device, it is characterised in that:The station control Device(3)Gather station(1)On cross air quantity, running speed, product flow, the data of quantity and temperature, and to station power source (2)Operating be controlled.
  3. 3. pipeline stall positioning according to claim 1 and remote alarming device, it is characterised in that:The access serial ports (11)With monitoring modular(4)Between be equipped with wireless transmission/reception module, to access serial ports(11)The data of collection are remotely passed It is defeated.
  4. 4. pipeline stall positioning according to claim 1 and remote alarming device, it is characterised in that:The logic circuit (10)Equipped with 6 ports, wherein 3 ports and CPU(9)Between carry out the transmission of data, 1 port and memory(13)Even Connect, 2 ports and access serial ports(11)Connection.
  5. 5. pipeline stall positioning and remote alarming device according to claim 1,3 or 4, it is characterised in that:It is described to connect Enter serial ports(11)For the USB formula interfaces of 5 volts of voltage, there are four wiring contacts in interface, one of wiring contact is ground connection End, a wiring contact are the input terminal of 5 volts of voltage, two other wiring contact is the logic circuit(10)Electric current is provided Output terminal.
  6. 6. pipeline stall positioning according to claim 1 and remote alarming device, it is characterised in that:The CPU(9)With Indicator light(8)And audible alarm(7)Between form single closed loop control circuit, control circuit control indicator light(8)'s Flashing times and scintillation time interval, control audible alarm(7)Sound length and number.
  7. 7. pipeline stall positioning according to claim 1 and remote alarming device, it is characterised in that:The logic circuit (10)For sequential logical circuit, there is counter, register and pulse sequence distributor in sequential logical circuit.
CN201721285331.XU 2017-10-06 2017-10-06 Pipeline stall positions and remote alarming device Expired - Fee Related CN207319048U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201721285331.XU CN207319048U (en) 2017-10-06 2017-10-06 Pipeline stall positions and remote alarming device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201721285331.XU CN207319048U (en) 2017-10-06 2017-10-06 Pipeline stall positions and remote alarming device

Publications (1)

Publication Number Publication Date
CN207319048U true CN207319048U (en) 2018-05-04

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201721285331.XU Expired - Fee Related CN207319048U (en) 2017-10-06 2017-10-06 Pipeline stall positions and remote alarming device

Country Status (1)

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CN (1) CN207319048U (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108829073A (en) * 2018-08-15 2018-11-16 无锡诚勇自动化技术有限公司 A kind of automation equipment control system
CN110109411A (en) * 2019-05-24 2019-08-09 河南恒展智能科技有限公司 A kind of PLC cooperative control system of engine line

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108829073A (en) * 2018-08-15 2018-11-16 无锡诚勇自动化技术有限公司 A kind of automation equipment control system
CN110109411A (en) * 2019-05-24 2019-08-09 河南恒展智能科技有限公司 A kind of PLC cooperative control system of engine line

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CP02 Change in the address of a patent holder
CP02 Change in the address of a patent holder

Address after: 054103 Zhu Jin Zi Cun, Baita Town, Shahe, Hebei 217

Patentee after: Miao Yanjie

Address before: 050018 Bandung international 2-3-6 level, Yuhua road and Yucai street intersection, Shijiazhuang, Hebei

Patentee before: Miao Yanjie

Address after: 054103 Zhu Jin Zi Cun, Baita Town, Shahe, Hebei 217

Patentee after: Miao Yanjie

Address before: 050018 Bandung international 2-3-6 level, Yuhua road and Yucai street intersection, Shijiazhuang, Hebei

Patentee before: Miao Yanjie

CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20180504

Termination date: 20181006