CN102231307A - Intelligent frame-type strander break line stop apparatus - Google Patents
Intelligent frame-type strander break line stop apparatus Download PDFInfo
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- CN102231307A CN102231307A CN 201110031084 CN201110031084A CN102231307A CN 102231307 A CN102231307 A CN 102231307A CN 201110031084 CN201110031084 CN 201110031084 CN 201110031084 A CN201110031084 A CN 201110031084A CN 102231307 A CN102231307 A CN 102231307A
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Abstract
The invention discloses an intelligent frame-type strander break line stop apparatus. The apparatus comprises: a plurality of sensors, MCUs, a wireless sub-transmitter, a wireless receiving host. Quantities of the sensors are corresponding to the quantities of payoff reels of the frame-type strander. The sensors are used for detecting whether each payoff reel rotates or not and outputting pulse signals according to rotation states of each payoff reel. The quantities of the MCUs are corresponding to the quantities of the sensors. MCUs are used for postponing outputting the output pulse signals of the sensors. The wireless sub-transmitter comprises a wireless transmitting module, wherein signal output terminals of the MCUs are connected with the wireless transmitting module through a CAM bus. The wireless receiving host comprises a wireless receiving module. And the wireless receiving host is used to receive wireless sub-transmitter signals and output alarm and stop control signals. By using the invention, intelligent monitoring of working states of the frame-type strander can be achieved, and instant alarm and stop can be performed.
Description
Technical field
The present invention is provided with a kind of cable manufacture field, specifically is meant a kind of intelligent frame winch line-breaking stoppage device.
Background technology
The frame winch is that cable manufacturer is at the indispensable production equipment of producing twisted wire.Electric wire is in the middle of the frame winch carries out the twisted wire process, because having put appears in every dish electric wire (aluminum steel, or copper cash) or the twisted wire drawing process reason such as fracture occurs and makes and need parking, with a large amount of precious metals and the manpower of having avoided waste.But domestic old-fashioned frame winch generally lacks the outage parking function at present, therefore needs to be equipped with the running that great amount of manpower removes to monitor these frame winches, recruitment cost height, and intelligent degree is poor.
Summary of the invention
The objective of the invention is in order to overcome the shortcoming and defect that prior art exists, and provide a kind of can having put to carry out intellectual monitoring, the intelligent frame winch line-breaking stoppage device of realization line-breaking stoppage function the broken string in the frame winch twisted wire process and line.
For achieving the above object, technical scheme of the present invention is a plurality of transducers, MCU, wireless transmission slave, wireless receiving main frame, wherein:
The quantity of transducer is corresponding with the draw drum quantity of frame winch, and whether transducer is used to detect each draw drum and rotates, and according to draw drum rotation status output pulse signal;
MCU quantity is corresponding with number of sensors, and MCU is used for the output pulse signal time-delay output with transducer;
The wireless transmission slave includes wireless transmitter module, and wherein the signal output part of MCU is connected with wireless transmitter module by the CAM bus;
The wireless receiving main frame comprises wireless receiving module, is used to receive wireless transmission slave signal, and output alarm and parking control signal.
Further being provided with is to be furnished with 485 communication port on the described wireless receiving main frame.
Further being provided with is that described transducer is electro-optical pickoff or hall sensor or gear sensor or inductance sensor.Further be provided with is that described wireless receiving main frame also is provided with and is used to show that broken string or line put the display module of position.
Advantage of the present invention:
1: can whether break by every dish line of detection block winch in the middle of the twisted wire process, or put.Under the situation that broken string occurs or put, can pass through wireless module or wired carrier-current communication, to main frame, realize instant alarming and parking.
3: each draw drum can be provided with only one address code, and can receive the sensor signal that occurs breaking, and show, can also report to the police the controller chassis machinery stops by the wireless receiving main frame.
4: transducer connects by the CAM bus mode, has improved interference free performance, has reduced on-the-spot wiring consumption.
5: main frame is furnished with 485 communication port, can connect Industrial PC or man-machine interface PLC, is used for integrated control.
6: do not need 2 workmans to check whether broken string is arranged on every production line of this device at least, load onto this device, 1 workman can manage 3 lines, has significantly reduced labor cost and workman's production intensity, has improved product quality.
Below in conjunction with specification drawings and specific embodiments the present invention is done further introduction.
Description of drawings
Fig. 1 principle of the invention block diagram;
Fig. 2 transducer of the present invention, signal processing circuit and wireless transmission slave circuit connection diagram;
Fig. 3 self powered supply circuit theory diagrams of the present invention;
Fig. 4 wireless receiving host circuit of the present invention connection layout;
Fig. 2 a is the 2a enlarged drawing;
Fig. 2 b is the 2b enlarged drawing;
Fig. 2 c is the 2c enlarged drawing;
Fig. 2 d is the 2d enlarged drawing;
Fig. 2 e is the 2e enlarged drawing;
Fig. 3 a is the 3a enlarged drawing;
Fig. 3 b is the 3b enlarged drawing;
Fig. 3 c is the 3c enlarged drawing;
Fig. 3 d is the 3d enlarged drawing;
Fig. 4 a is the 4a enlarged drawing;
Fig. 4 b is the 4b enlarged drawing;
Fig. 4 c is the 4c enlarged drawing;
Fig. 4 d is the 4d enlarged drawing;
Fig. 4 e is the 4e enlarged drawing;
Fig. 4 f is the 4f enlarged drawing;
Fig. 4 g is the 4g enlarged drawing;
Fig. 4 h is the 4h enlarged drawing;
Fig. 4 i is the 4i enlarged drawing;
Fig. 4 j is the 4j enlarged drawing;
Fig. 4 k is the 4k enlarged drawing.
Embodiment
Below by embodiment the present invention is carried out concrete description; only be used for the present invention is further specified; can not be interpreted as the qualification to protection range of the present invention, the technician in this field can make some nonessential improvement and adjustment to the present invention according to the content of foregoing invention.
The specific embodiment of the present invention shown in Fig. 1-4, a plurality of transducers, MCU, wireless transmission slave, wireless receiving main frame, wherein: the quantity of transducer is corresponding with the draw drum quantity of frame winch, whether transducer is used to detect each draw drum and rotates, and according to draw drum rotation status output pulse signal; Described MCU quantity is corresponding with number of sensors, and MCU is used for the output pulse signal time-delay output with transducer; The present embodiment transducer may be selected to be electro-optical pickoff or hall sensor or gear sensor or inductance sensor.Present embodiment is preferably gear sensor.
The described wireless transmission slave of present embodiment includes wireless transmitter module, and wherein the signal output part of MCU is connected with wireless transmitter module by the CAM bus; The wireless receiving main frame comprises wireless receiving module, is used to receive wireless transmission slave signal, and output alarm and parking control signal.
Be furnished with on the described wireless receiving main frame of present embodiment 485 communication port and be used to show the broken string or line put the display module of position.
Shown in Fig. 2-4, provide a kind of concrete circuit arrangement.
Whether operation principle detection line of the present invention breaks, and perhaps line has been put.We at first will go to detect by transducer, whether every dish line has rotation, the every dish line of operate as normal can drive the draw drum rotation in the twisted wire process, the pulse that sensor produces to the draw drum rotation, be input to the single-chip microprocessor MCU that transducer carries, the output (time can be regulated) in 3 seconds of pulse delay of the every meter of single-chip microcomputer, if there is not the pulse input after 3 second time, single-chip microcomputer is judged as broken string, output breakpoint address sign indicating number is by the CAM bus transfer, to slave, slave sends to the wireless receiving main frame of frame winch outside by wireless module (or carrier system), and main frame shows breakpoint address and parking of output relay controller chassis winch and warning on display.
The circuit working principle:
Referring to Fig. 1, work 5V voltage offers stable operating voltage of entire circuit by the 4.3 pin input 12V voltage of INCON2 to the LM7805 three-terminal voltage-stabilizing to 5V.
The course of work, HEADER3 is the gear sensor special chip, it rotates when mobile 2 pin at transducer detecting gear, export square-wave pulse continuously, trigger triode INQ2 conducting, at continuous trailing edge square wave of 11 pin formation of single-chip microcomputer STC5408, Single Chip Microcomputer (SCM) program detects continuous impulse and does a time-delay output, be judged as broken string if bought pulse input single-chip microcomputer in 3 seconds, single-chip microcomputer is by 22.23。24。25。Pin and MCP2510, CAM integrated circuit connect by the extension set of CAM TJA1050 module transport address sign indicating number on the bus, allow extension set receive to judge send wireless signal to exchange.LED1 indicates as power supply among the figure, the input that LED2 is used for transducer with separate indication (in the production work process, production line can the most all be produced 54 points, but the client only does 30 points, can make the transducer separate bus by this function, it is disconnected to allow extension set erroneous judgement not occur), S1 8 bit switches are used for address code to set address code are to use binary mode among Fig. 1.
Referring to Fig. 2, work 5V voltage offers stable operating voltage of entire circuit by the 1.2 pin input 12V voltage of POW1 to the LM7805 three-terminal voltage-stabilizing to 5V.
CTM1050D is a CAM isolation module, add that on circuit isolation module improves anti-interference, increase the data transmission stability of entire circuit, it detects the broken string data by 6.7 pin on bus, data isolation is connected to CAM MPC2510 by 3.4 pin, MPC2510 is connected by port address code with single-chip microcomputer MTC5408, single-chip microcomputer sends by wireless module UM96 by address code of program modulation.
Referring to the 1.2 pin input 12V voltage of Fig. 4 work 5V voltage, offer stable operating voltage of entire circuit to the LM7805 three-terminal voltage-stabilizing to 5V by POW1.Fig. 4 is divided into wireless receiving address code numeral explicit address sign indicating number 232 mailing address sign indicating number CAM bus communications by functions such as key assignments address codes on circuit structure.
Wireless receiving module UM96 receives the address code data and is connected to single-chip microcomputer by 10.11 pin; single-chip microcomputer receives data-signal with address code; show by 3 LED; when showing, control the conducting of Q4 triode with crossing single-chip microcomputer 2 pin (P1.1) output high level; open optocoupler U4 and promote the output of Q5 amplification driving relay, control is shut down.
The function of MCP2510 among Fig. 4 and isolation module CTM1050D can the CAM function directly not be connected with transducer when not needing wireless transmission at the scene, and the transfer of data of PS3232 is used for, and is connected with on-the-spot PLC or giant display.
The button of Fig. 4 is used for setting the start delay time, transducer sampling time, the input of transducer with separate, etc. the setting of function.
Claims (4)
1. intelligent frame winch line-breaking stoppage device is characterized in that including: a plurality of transducers, MCU, wireless transmission slave, wireless receiving main frame, wherein:
The quantity of described transducer is corresponding with the draw drum quantity of frame winch, and whether transducer is used to detect each draw drum and rotates, and according to draw drum rotation status output pulse signal;
MCU quantity is corresponding with number of sensors, and MCU is used for the output pulse signal time-delay output with transducer;
The wireless transmission slave includes wireless transmitter module, and wherein the signal output part of MCU is connected with wireless transmitter module by the CAM bus;
The wireless receiving main frame comprises wireless receiving module, is used to receive wireless transmission slave signal, and output alarm and parking control signal.
2. a kind of intelligent frame winch line-breaking stoppage device according to claim 1 is characterized in that: be furnished with 485 communication port on the described wireless receiving main frame.
3. a kind of intelligent frame winch line-breaking stoppage device according to claim 1 and 2, it is characterized in that: described transducer is electro-optical pickoff or hall sensor or gear sensor or inductance sensor.
4. a kind of intelligent frame winch line-breaking stoppage device according to claim 3 is characterized in that: described wireless receiving main frame also be provided be used to show the broken string or line put the display module of position.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110031084 CN102231307A (en) | 2011-01-27 | 2011-01-27 | Intelligent frame-type strander break line stop apparatus |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110031084 CN102231307A (en) | 2011-01-27 | 2011-01-27 | Intelligent frame-type strander break line stop apparatus |
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| CN102231307A true CN102231307A (en) | 2011-11-02 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN 201110031084 Pending CN102231307A (en) | 2011-01-27 | 2011-01-27 | Intelligent frame-type strander break line stop apparatus |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102522160A (en) * | 2011-12-12 | 2012-06-27 | 杭州三普机械有限公司 | Control unit of three-layer winding machine |
| CN103413633A (en) * | 2013-08-15 | 2013-11-27 | 吴江固德电材系统股份有限公司 | Electromagnetic wire horizontal tape wrapping device |
| CN105739426A (en) * | 2016-03-25 | 2016-07-06 | 杭州三普机械有限公司 | Universal controller of high-speed braiding machine |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20030188524A1 (en) * | 2002-04-05 | 2003-10-09 | Andrew Blackmore | Apparatus for and method of manufacturing compacted cables by use of rigid cage stranders |
| CN2609131Y (en) * | 2003-01-10 | 2004-03-31 | 上海鸿得利机械制造有限公司 | Frame-type wire twisting machine |
| CN201383385Y (en) * | 2009-04-17 | 2010-01-13 | 杭州三普机械有限公司 | Wire-breaking warning device of frame winch |
| CN202008879U (en) * | 2011-01-27 | 2011-10-12 | 洞头县友邦电子电器厂 | Disconnection stopping device of intelligent frame type strander |
-
2011
- 2011-01-27 CN CN 201110031084 patent/CN102231307A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20030188524A1 (en) * | 2002-04-05 | 2003-10-09 | Andrew Blackmore | Apparatus for and method of manufacturing compacted cables by use of rigid cage stranders |
| CN2609131Y (en) * | 2003-01-10 | 2004-03-31 | 上海鸿得利机械制造有限公司 | Frame-type wire twisting machine |
| CN201383385Y (en) * | 2009-04-17 | 2010-01-13 | 杭州三普机械有限公司 | Wire-breaking warning device of frame winch |
| CN202008879U (en) * | 2011-01-27 | 2011-10-12 | 洞头县友邦电子电器厂 | Disconnection stopping device of intelligent frame type strander |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102522160A (en) * | 2011-12-12 | 2012-06-27 | 杭州三普机械有限公司 | Control unit of three-layer winding machine |
| CN102522160B (en) * | 2011-12-12 | 2013-07-17 | 杭州三普机械有限公司 | Control unit of three-layer winding machine |
| CN103413633A (en) * | 2013-08-15 | 2013-11-27 | 吴江固德电材系统股份有限公司 | Electromagnetic wire horizontal tape wrapping device |
| CN105739426A (en) * | 2016-03-25 | 2016-07-06 | 杭州三普机械有限公司 | Universal controller of high-speed braiding machine |
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Application publication date: 20111102 |