CN207264181U - A kind of distributed integeration control system of dressing Production Process - Google Patents
A kind of distributed integeration control system of dressing Production Process Download PDFInfo
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- CN207264181U CN207264181U CN201720753234.2U CN201720753234U CN207264181U CN 207264181 U CN207264181 U CN 207264181U CN 201720753234 U CN201720753234 U CN 201720753234U CN 207264181 U CN207264181 U CN 207264181U
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 22
- 238000004891 communication Methods 0.000 claims abstract description 11
- 238000012545 processing Methods 0.000 claims description 28
- 238000001514 detection method Methods 0.000 claims description 6
- 238000002604 ultrasonography Methods 0.000 claims 1
- 238000000034 method Methods 0.000 description 12
- 230000008569 process Effects 0.000 description 7
- 238000012544 monitoring process Methods 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 4
- 230000010354 integration Effects 0.000 description 4
- 230000005540 biological transmission Effects 0.000 description 3
- 101100286571 Mus musculus Pyhin1 gene Proteins 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000003993 interaction Effects 0.000 description 2
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- 230000008901 benefit Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000005272 metallurgy Methods 0.000 description 1
- 238000004886 process control Methods 0.000 description 1
- 230000009897 systematic effect Effects 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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Abstract
The utility model discloses a kind of distributed integeration control system of dressing Production Process, the control system includes field control layer, coordinates key-course and manages key-course;The field control layer includes connecting multiple PLC by fieldbus, wherein, PLC is connected with frequency converter, material-level measure meter and belt conveyer scale respectively by serial communication cable, while PLC is also connected with field controller and spot sensor;The coordination key-course includes server and work station, and the work station is connected by the PLC of fieldbus and field control layer connections by Ethernet with server;The management key-course includes some client computer, and the client computer is connected by Ethernet with coordinating the server of key-course, and user accesses the data service of server offer by access client.The utility model distributed integeration reliability control system, stability are high.
Description
Technical field
It the utility model is related to a kind of distributed integeration control system of dressing Production Process.
Background technology
Towards metallurgy industry, to the key technologies such as exemplary production process control, distributed integeration control, control integration into
Row tackling key problem, in smelter structure continuous flow procedure dcs (DCS), promote automation of metallurgic process horizontal and
The raising of product quality.A kind of the multi-functional of distributed integeration control system of dressing Production Process is mainly put down including real time data
Platform, dcs configuration, Local or Remote process monitoring etc..
Utility model content
Purpose of utility model:Technical problem to be solved in the utility model is to provide a kind of distribution of dressing Production Process
Formula integrated control system.
In order to solve the above technical problems, technical solution is used by the utility model:
A kind of distributed integeration control system of dressing Production Process, the control system include field control layer, coordinate
Key-course and management key-course;The field control layer includes connecting multiple PLC by fieldbus, wherein, PLC passes through serial ports
The communications cable is connected with frequency converter, material-level measure meter and belt conveyer scale respectively, at the same PLC also with field controller and spot sensor
Connection;PLC controls the normal operation of relevant device by field controller, and the operation of field device is obtained by spot sensor
State;The coordination key-course includes server and work station, and the work station passes through fieldbus and the PLC of field control layer
Connection, while connected by Ethernet with server;The work station communicates with PLC, coordinates and manages the logical of field device
Believe and data interaction is carried out by Ethernet and server;The management key-course includes some client computer, and the client computer is led to
Cross Ethernet and be connected with coordinating the server of key-course, user accesses the data service of server offer by access client.
Wherein, the model Siemens 1200 of the PLC or Siemens S7-300 PLC.
Wherein, the model Dell R730 of the server.
Wherein, the material-level measure is calculated as ultrasonic wave material-level measure meter.
Wherein, the ultrasonic wave material-level measure meter includes central processing unit, ultrasonic wave sending module, ultrasonic wave reception mould
Block and the interface module being connected with central processing unit, ultrasonic wave sending module are connected by driving unit and central processing unit
Connect, ultrasonic wave receiving module is connected by signal acquisition module and signal processing module with central processing unit.
Wherein, central processing unit drives ultrasonic wave sending module emission detection ultrasonic wave by drive module, and detection is super
Sound wave receives ultrasonic wave by ultrasonic wave receiving module after being launched by material, and the ultrasonic signal of reception is via signal acquisition
Module gathers and central processing unit is sent to after signal processing module processing, and central processing unit carries out ultrasonic signal
Parsing, so as to parse the positional information of material;Central processing unit is communicated by interface module and PLC, will be detected
Material positional information send PLC to.
Compared with prior art, technical solutions of the utility model have the advantage that for:
User accesses the data service of server offer by access client, realizes remote data transmission;Each work
Station is not interfere with upper client computer and its when problem occurs for a network of workstations into the transmission of row information independently of each other
The information transmission of its work station, enhances the reliability of system.
Brief description of the drawings
Fig. 1 is the systematic schematic diagram of the distributed integeration control system of the utility model dressing Production Process;
Fig. 2 is the functional block diagram of ultrasonic wave material-level measure meter in system.
Embodiment
The technical solution of the utility model is described further below in conjunction with attached drawing, but the requires of the utility model is protected
Scope be not limited thereto.
As shown in Fig. 1~2, the distributed integeration control system of the utility model dressing Production Process, control system includes
Field control layer, coordinate key-course and management key-course;The detection of on-site signal and directly controlling in field control for equipment
Layer, supervision, optimal control, which are in, coordinates key-course, and production scheduling is in management key-course;Field control layer includes passing through scene
Bus connects multiple PLC, wherein, PLC is connected with frequency converter, material-level measure meter and belt conveyer scale respectively by serial communication cable,
PLC is also connected with field controller and spot sensor at the same time;PLC controls the normal fortune of relevant device by field controller
OK, the operating status of field device is obtained by spot sensor;Coordinating key-course includes server and work station, and work station leads to
The PLC connections of fieldbus and field control layer are crossed, while are connected by Ethernet with server;Work station is led to PLC
Letter, coordinates and manages the communication of field device and carries out data interaction by Ethernet and server;Key-course is managed including some
Client computer, client computer are connected by Ethernet with coordinating the server of key-course, and user accesses server by access client
The data service of offer.
Wherein, material-level measure is calculated as ultrasonic wave material-level measure meter, and ultrasonic wave material-level measure meter includes central processing unit, surpasses
Sound wave sending module, ultrasonic wave receiving module and the interface module being connected with central processing unit, ultrasonic wave sending module lead to
Over-drive unit is connected with central processing unit, and ultrasonic wave receiving module is by signal acquisition module and signal processing module with
Central Processing Unit connects;Central processing unit drives ultrasonic wave sending module emission detection ultrasonic wave, detection by drive module
Ultrasonic wave receives ultrasonic wave by ultrasonic wave receiving module after being launched by material, and the ultrasonic signal of reception is adopted via signal
The collection of collection module is simultaneously sent to central processing unit after signal processing module processing, central processing unit to ultrasonic signal into
Row parsing, so as to parse the positional information of material;Central processing unit is communicated by interface module and PLC, will be detected
To material positional information send PLC to.
PLC has powerful network and communication function, and by taking S7-300 series as an example, there are a variety of different communications to connect for it
Mouthful:1. more than kinds of communication processor is used for connecting AS-I interfaces, PROFIBUS and Industrial Ethernet bus system;2. at serial communication
Reason device is used for connecting the communication system of point-to-point;3. multipoint interface (MPI) is integrated in CPU, for connecting programmable device, PC at the same time
The automation control system such as human-computer interface system and other SIMATIC S7/M7/C7.PLC, I/O module, intelligent scene are total
Line equipment can be connected by fieldbus;I/O modules can be installed near sensor and executing agency;Process signal can be just
Ground is changed and processing.
Field control layer is the control core of whole distributed integeration control system.Using bussing technique and PLC control skills
Art, by the monitoring to field device and instrument, collection site signal, realizes and production procedure and equipment is automatically controlled.It is broken
Japanese Omron OMRON companies Controller Link control nets and the grand each PLC in realization scene of agreement is respectively adopted in broken process
The connection of website and intelligence instrument;In grinding process automated system project, using the PROFIBUS of Siemens SIEMENS
Bus realizes the connection of each PLC websites in scene and intelligence instrument.
Coordinate key-course and use advanced computer networking technology, it uses advanced computer networking technology, with configuration
The real-time data base of software is core, and main realization shows technological process and all field device operating statuses, technological parameter
Adjustment and report query function.Using the Fix Development of Configuration Software monitoring levels of Intellution, which passes through Controller
Link control nets are connected with corresponding field control level;In the transformation of grinding system automation projects, opened using iFix configuration softwares
The level is sent out, the connection with process control level is realized by PROFIBUS buses.Meanwhile pass through different information integration skills in this grade
Art, realizes the information integration of control net and Information Network.Mainly realize all field device condition monitorings of grinding system, technique
Parameter adjustment and report query function.Upper monitoring layer sets two operation computers and a server.Two operations calculate
Machine backups each other, and is mutually redundant, it is ensured that data are complete, accurate.
Management key-course be mainly administrative staff according to current production picture and equipment operation condition, easy to instruct to give birth to
Production, rational management, strengthen management.This layer we using Technique of Information Integration establishes the system monitoring based on WEB, information is looked into
Ask application;Interconnected at the same time by the Ethernet nets and Enterprise MIS, system has the remote access function of higher level, side
Just access, share for information about.Administrative staff can browse production process picture by Web modes, according to current production picture
Face and equipment operation condition, easy to Instructing manufacture, rational management, strengthen management.Active station uses the interface with PLC live number
After in the process database for collecting iFix, system information integrate main real-time data base and relational database communication and
Two aspects of Homepage Publishing of control system.
Obviously, above-described embodiment is only intended to clearly illustrate the utility model example, and is not to this reality
With the restriction of new embodiment.For those of ordinary skill in the field, may be used also on the basis of the above description
To make other variations or changes in different ways.There is no necessity and possibility to exhaust all the enbodiments.And these
Belong to obvious changes or variations that the spirit of the utility model is extended out still in the scope of protection of the utility model
Among.
Claims (5)
- A kind of 1. distributed integeration control system of dressing Production Process, it is characterised in that:The control system includes scene and controls Preparative layer, coordinate key-course and management key-course;The field control layer includes connecting multiple PLC by fieldbus, wherein, PLC is connected with frequency converter, material-level measure meter and belt conveyer scale respectively by serial communication cable, at the same PLC also with field controller Connected with spot sensor;The coordination key-course includes server and work station, and the work station is by fieldbus and now The PLC connections of field key-course, while connected by Ethernet with server;The management key-course includes some client computer, institute State client computer to be connected with coordinating the server of key-course by Ethernet, user accesses what server provided by access client Data service.
- 2. the distributed integeration control system of dressing Production Process according to claim 1, it is characterised in that:The PLC Model Siemens 1200 or Siemens S7-300 PLC.
- 3. the distributed integeration control system of dressing Production Process according to claim 1, it is characterised in that:The service The model Dell R730 of device.
- 4. the distributed integeration control system of dressing Production Process according to claim 1, it is characterised in that:The material position Detection is calculated as ultrasonic wave material-level measure meter.
- 5. the distributed integeration control system of dressing Production Process according to claim 4, it is characterised in that:The ultrasound Ripple material-level measure meter includes central processing unit, ultrasonic wave sending module, ultrasonic wave receiving module and and central processing unit The interface module of connection, ultrasonic wave sending module are connected by driving unit with central processing unit, and ultrasonic wave receiving module leads to Cross signal acquisition module and signal processing module is connected with central processing unit.
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CN201720753234.2U CN207264181U (en) | 2017-06-26 | 2017-06-26 | A kind of distributed integeration control system of dressing Production Process |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110825054A (en) * | 2019-11-21 | 2020-02-21 | 淄博昂洋节能环保科技有限公司 | Intelligent management and control internet of things system |
CN113359681A (en) * | 2021-06-30 | 2021-09-07 | 核工业理化工程研究院 | High-reliability monitoring system suitable for scales of more than ten thousand points |
-
2017
- 2017-06-26 CN CN201720753234.2U patent/CN207264181U/en active Active
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110825054A (en) * | 2019-11-21 | 2020-02-21 | 淄博昂洋节能环保科技有限公司 | Intelligent management and control internet of things system |
CN113359681A (en) * | 2021-06-30 | 2021-09-07 | 核工业理化工程研究院 | High-reliability monitoring system suitable for scales of more than ten thousand points |
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Denomination of utility model: A Distributed Integrated Control System for Mineral Processing Production Process Granted publication date: 20180420 Pledgee: Bank of China Limited by Share Ltd. Nanjing Jiangning branch Pledgor: NANJING DELTO TECHNOLOGY Co.,Ltd. Registration number: Y2024980034502 |