CN105785884A - Sewing device maintenance and management system - Google Patents
Sewing device maintenance and management system Download PDFInfo
- Publication number
- CN105785884A CN105785884A CN201610332475.XA CN201610332475A CN105785884A CN 105785884 A CN105785884 A CN 105785884A CN 201610332475 A CN201610332475 A CN 201610332475A CN 105785884 A CN105785884 A CN 105785884A
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- sewing device
- module
- maintenance
- sewing
- service data
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Classifications
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
- G05B19/042—Programme control other than numerical control, i.e. in sequence controllers or logic controllers using digital processors
- G05B19/0428—Safety, monitoring
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/20—Pc systems
- G05B2219/24—Pc safety
- G05B2219/24024—Safety, surveillance
Abstract
The invention relates to a sewing device maintenance and management system comprising a sewing device master control module and a client side which is wirelessly connected with the master control module; the client side is connected with a display terminal and a monitor terminal; the mater control module collects the operation data of the sewing device and sends the operation data to the display terminal through the client side; then the operation data is classified and displayed by the display terminal according to a preset method; then the operation data is monitored by the monitor terminal in real time and alarm is sent by the display terminal; the monitor terminal comprises a maintenance and management monitor system. By means of the system, remote maintenance and online management of sewing devices can be realized; the system has great production practice and practical significance.
Description
Technical field
The invention belongs to sewing device and control technical field, be specifically related to a kind of sewing device maintaining-managing system.
Background technology
Industrial sewing machine controls process to be mechanician and operative employee inputs sewing technology parameter each through guidance panel to determine the kinetic characteristic of sewing machine all parts mechanism, including " the parameter setting ", " action executing " to sewing electromechanical controller etc.；The industrial sewing machine of currently the majority is all concentrate on both operations in a guidance panel to complete.The current control of industrial sewing machine such as overedger is normally only be operated by panel manual operation to realize, it is impossible to by remotely carrying out the transmission of data, it is impossible to realize online telemaintenance service, it is impossible to realize the running status of sewing device is remotely monitored.
Summary of the invention
It is an object of the invention to solve above-mentioned technical problem and a kind of sewing device maintaining-managing system is provided.
For achieving the above object, the present invention adopts the following technical scheme that
A kind of sewing device maintaining-managing system, including sewing machine main control module and with the client of described main control module wireless connections, described client connects display terminal and monitor terminal, described main control module gathers the service data of sewing device and is sent to described display terminal by described client and carries out classification by presetting method and show and by monitor terminal service data be monitored in real time and carry out alarm by this display terminal, include in described monitor terminal maintenance management monitor system and:
Equipment operating data memory module, for storing the service data of sewing device；
Monitoring parameter memory module, for storing the higher limit of the monitoring parameter of sewing device service data；
Described maintenance management monitoring system includes:
Com-parison and analysis module, for the service data of sewing device of storage being compared with the higher limit row of the monitoring parameter of service data, and sends corresponding early warning signal when the service data judging sewing device reaches the higher limit of monitoring parameter of setting；
Alarm module, carries out early warning according to described early warning signal by default alarm mode.
Described monitor terminal is connected to:
Monitoring parameter input module, the monitoring parameter higher limit for inputting sewing device is stored by described monitoring parameter memory module.
Described monitor terminal connects the individual mobile terminal of empowerment management personnel by wireless transport module, to individual mobile terminal, early warning information can be transmitted prompting.
Described operation time data includes available machine time of sewing machine every day and unused time, sewing machine at the total run time of a time period.
Described maintenance management monitoring system includes breakdown judge module, and carries out pointing out warning with the concrete condition judging sewing device and breaking down for the fault information data uploaded by main control module according to sewing device.
Described maintenance management monitoring system includes work efficiency statistical module, for the piece count that the operation time data according to a sewing device and staff complete on this sewing device, the work efficiency of staff is added up, statistical data is stored.
Described maintenance management monitoring system includes Knowledge of Maintenance library module, for the concrete condition judged according to breakdown judge module, inquires about Knowledge of Maintenance storehouse, is recalled by the Knowledge of Maintenance prestored for maintainer maintenance reference.
Described maintenance management monitoring system includes transmission module on fault data, and the plant maintenance server for the concrete condition that breakdown judge module is judged is uploaded to manufacturer is carried out process by manufacturer and carries out information feedback.
The present invention is by above technical scheme, the service data making sewing device can be sent to display terminal and monitor terminal in real time, carry out the service data that remotely display is real-time, and sewing device is monitored and safeguards, by the service data of grasp sewing device remotely can be realized and processes, sewing machine is carried out maintenance prompting and safeguards prompting, there is important production practices and realistic meaning.
Accompanying drawing explanation
The schematic diagram of a kind of sewing device maintaining-managing system that Fig. 1 provides for the embodiment of the present invention；
The schematic diagram of the another sewing device maintaining-managing system that Fig. 2 provides for the embodiment of the present invention；
The intention of the another sewing device maintaining-managing system that Fig. 3 provides for the embodiment of the present invention.
Detailed description of the invention
Below, it is further described in conjunction with the example substantive distinguishing features to the present invention and advantage, but the invention is not limited in listed embodiment.
Shown in Fig. 1-3, a kind of sewing device maintaining-managing system, including sewing machine main control module and with the client (server) of described main control module wireless connections, described client connects display terminal and monitor terminal, described main control module gathers the service data of sewing device and is sent to described display terminal by described client and carries out classification by presetting method and show and by monitor terminal service data be monitored in real time and carry out alarm by this display terminal, include in described monitor terminal maintenance management monitor system and:
Equipment operating data memory module, for storing the service data of sewing device；
Monitoring parameter memory module, for storing the higher limit of the monitoring parameter of sewing device service data；
Described maintenance management monitoring system includes:
Com-parison and analysis module, for the service data of sewing device of storage being compared with the higher limit row of the monitoring parameter of service data, and sends corresponding early warning signal when the service data judging sewing device reaches the higher limit of monitoring parameter of setting；
Alarm module, carries out early warning according to described early warning signal by default alarm mode.
nullThe main control module of described sewing machine connects display operation screen，The running status of sewing device can be shown and there is function button，Such as switching on and shutting down button、Trouble light reset key、Backlight regulates button、Electrical motor of sewing machine rotational speed regulation button (scalable motor maximum speed)，In presser feet is lifted to the interval time fallen and inhales, the persistent period sets button，And linker memorizer FLASH、Intensity adjustable lathe lighting lamp、USB interface、Backlight and trouble light (tri coloured lantern，It is normally green，Report to the police as yellow、Fault is red)、Pilot signal (analog or digital signal) input module、The control signal output module of control signal is exported to sewing device，This USB interface can with mobile phone、USB flash disk connects for reading service data to main control module，Input is corresponding to be controlled program or controls parameter，This USB interface connects Wireless transceiver module and carries out the transmission of data，If WIFI module or bluetooth module are to realize the transmission of wireless data.
Described wireless connections can be through main control module and connect the realization of Wireless transceiver module, as connected WIFI module or router, or the Zigbee that Zigbee module is formed transmits network and client communication, described client can be that wired or wireless mode (WIFI module or router) connects display terminal and monitor terminal.
In the present invention, described monitor terminal is a monitoring server, there is central processor CPU, control to perform the function of each function by central processor CPU, function such as com-parison and analysis, alarm and various realization described below, built-in monitoring software, is compared the service data of equipment and parameter upper limit value by built-in monitoring software, and sends corresponding early warning signal when the service data judging sewing device reaches the higher limit of the monitoring parameter of setting and carry out early warning.
Wherein, in the present invention, described operation time data includes available machine time of sewing machine every day and unused time, sewing machine at the total run time of a time period.
So by above-mentioned operation time of monitoring device, it is possible to equipment periodic maintenance maintenance is pointed out, as changed machine oil, change corresponding parts, carry out row prompting during repair time etc..
In the present invention, described monitor terminal is connected to:
Monitoring parameter input module, the monitoring parameter higher limit for inputting sewing device is stored by described monitoring parameter memory module.
Described monitoring parameter input module includes the input equipment such as keyboard and mouse, correspondence, and described maintenance management monitoring system includes monitoring parameter inputting interface, is used for inputting corresponding setup parameter and being stored in monitoring parameter memory module.
Further, in the present invention, described monitor terminal connects the individual mobile terminal of empowerment management personnel by wireless transport module, to individual mobile terminal, early warning information can be transmitted prompting.
When there being early warning information, warning message can be sent to the individual mobile terminal of empowerment management personnel by described monitor terminal wirelessly, management personnel check, and process in time.
The maintenance management monitoring systematic difference program software that can access in described monitor terminal it is provided with in described individual mobile terminal, can realize individual mobile terminal carry out maintenance management monitoring system conduct interviews, check the historical data of equipment, to grasp the ruuning situation of each sewing device.
Described display terminal and monitor terminal can show the service data of one or more sewing devices, each sewing device, by certain method coding record, shows the service data of every sewing device on display terminal and monitor terminal by the coding specification of sewing machine.
Further, in the present invention, described maintenance management monitoring system includes breakdown judge module, and carries out pointing out warning with the concrete condition judging sewing device and breaking down for the fault information data uploaded by main control module according to sewing device.
This fault alarm can be show on monitor terminal or on display terminal, it is possible to being show on individual mobile terminal, the prompting early warning of early warning information as described above is equally reported to the police.
Further, in the present invention, described maintenance management monitoring system includes work efficiency statistical module, for the piece count that the operation time data according to a sewing device and staff complete on this sewing device, the work efficiency of staff is added up, statistical data is stored.
Calculating by the statistics of the working time of every sewing device and the workload of the staff operating this equipment, the work efficiency of this equipment or staff can be calculated, wherein, the piece count that staff completes on this sewing device can be uploaded to monitor terminal by the corresponding data of picture pick-up device collection of every sewing device configuration to carry out process and completes to realize, thus realizing the management of production efficiency and the automatic business processing of statistical work.
Further, in the present invention, described maintenance management monitoring system includes Knowledge of Maintenance library module, for the concrete condition judged according to breakdown judge module, inquires about Knowledge of Maintenance storehouse, is recalled by the Knowledge of Maintenance prestored for maintainer maintenance reference.
Described Knowledge of Maintenance library module is mainly prestore some conventional failture evacuation Knowledge of Maintenance and technical ability, when breakdown judge module judges concrete failure condition, according to concrete failure condition designated key word, and in Knowledge of Maintenance storehouse, automatically search corresponding method according to key word, and show for maintainer reference, this method found out can pass back to the main control module of sewing device by network, maintainer scene operate screen study by the display that main control module connects and watch.
Described Knowledge of Maintenance storehouse can be that manufacturer passes through Internet and carries out online safeguarding and be periodically subject to updating, revision, it is ensured that the instantaneity of online service, effectiveness and standardization.
Further, in the present invention, described maintenance management monitoring system includes transmission module on fault data, and the plant maintenance server for the concrete condition that breakdown judge module is judged is uploaded to manufacturer by Internet is carried out process by manufacturer and carries out information feedback.
When running into insoluble fault aborning, and Knowledge of Maintenance storehouse is when also cannot provide corresponding data to support, on described fault data, the automatic plant maintenance server that failure condition be uploaded to manufacturer of transmission module meeting is carried out process by manufacturer and carries out information feedback, it is achieved thereby that quick online treatment, it is ensured that equipment uses producer can be made instantly available corresponding online service.
The present invention is by above technical scheme, the service data making sewing device can be sent to display terminal and monitor terminal in real time, carry out the service data that remotely display is real-time, and sewing device is monitored and safeguards, by the service data of grasp sewing device remotely can be realized and processes, sewing machine is carried out maintenance prompting and safeguards prompting, there is important production practices and realistic meaning.
The above is only the preferred embodiment of the present invention; it should be pointed out that, for those skilled in the art, under the premise without departing from the principles of the invention; can also making some improvements and modifications, these improvements and modifications also should be regarded as protection scope of the present invention.
Claims (8)
1. a sewing device maintaining-managing system, it is characterized in that, including sewing machine main control module and with the client of described main control module wireless connections, described client connects display terminal and monitor terminal, described main control module gathers the service data of sewing device and is sent to described display terminal by described client and carries out classification by presetting method and show and by monitor terminal service data be monitored in real time and carry out alarm by this display terminal, include in described monitor terminal maintenance management monitor system and:
Equipment operating data memory module, for storing the service data of sewing device；
Monitoring parameter memory module, for storing the higher limit of the monitoring parameter of sewing device service data；
Described maintenance management monitoring system includes:
Com-parison and analysis module, for the service data of sewing device of storage being compared with the higher limit row of the monitoring parameter of service data, and sends corresponding early warning signal when the service data judging sewing device reaches the higher limit of monitoring parameter of setting；
Alarm module, carries out early warning according to described early warning signal by default alarm mode.
2. sewing device maintaining-managing system according to claim 1, it is characterised in that described monitor terminal is connected to:
Monitoring parameter input module, the monitoring parameter higher limit for inputting sewing device is stored by described monitoring parameter memory module.
3. sewing device maintaining-managing system according to claim 1 or claim 2, it is characterised in that described monitor terminal connects the individual mobile terminal of empowerment management personnel by wireless transport module, can be transmitted prompting by early warning information to individual mobile terminal.
4. sewing device maintaining-managing system according to claim 1, it is characterised in that described operation time data includes available machine time of sewing machine every day and unused time, sewing machine at the total run time of a time period.
5. sewing device maintaining-managing system according to claim 4, it is characterized in that, described maintenance management monitoring system includes breakdown judge module, and carries out pointing out warning with the concrete condition judging sewing device and breaking down for the fault information data uploaded by main control module according to sewing device.
6. sewing device maintaining-managing system according to claim 5, it is characterized in that, described maintenance management monitoring system includes work efficiency statistical module, for the piece count that the operation time data according to a sewing device and staff complete on this sewing device, the work efficiency of staff is added up, statistical data is stored.
7. sewing device maintaining-managing system according to claim 6, it is characterized in that, described maintenance management monitoring system includes Knowledge of Maintenance library module, for the concrete condition judged according to breakdown judge module, inquiry Knowledge of Maintenance storehouse, recalls the Knowledge of Maintenance prestored for maintainer maintenance reference.
8. sewing device maintaining-managing system according to claim 7, it is characterized in that, described maintenance management monitoring system includes transmission module on fault data, and the plant maintenance server for the concrete condition that breakdown judge module is judged is uploaded to manufacturer is carried out process by manufacturer and carries out information feedback.
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| CN201610332475.XA CN105785884B (en) | 2016-05-18 | 2016-05-18 | A kind of sewing device maintaining-managing system |
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| CN201610332475.XA CN105785884B (en) | 2016-05-18 | 2016-05-18 | A kind of sewing device maintaining-managing system |
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| CN105785884B CN105785884B (en) | 2018-12-25 |
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Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106768053A (en) * | 2016-12-27 | 2017-05-31 | 浙江众邦机电科技有限公司 | It is applied to the data collecting system and signal processing method of industrial sewing machine |
| CN106790566A (en) * | 2016-12-27 | 2017-05-31 | 杰克缝纫机股份有限公司 | Sewing device long distance control system based on wireless network |
| CN106811875A (en) * | 2016-12-19 | 2017-06-09 | 苏州市青田企业发展有限公司 | A kind of sewing machine |
| CN107145128A (en) * | 2017-04-26 | 2017-09-08 | 拓卡奔马机电科技有限公司 | A kind of cutting monitoring system and method based on the network transmission protocol |
| CN107201603A (en) * | 2017-07-06 | 2017-09-26 | 浙江众邦机电科技有限公司 | A kind of sewing machine supervising device and system |
| CN108805436A (en) * | 2018-06-04 | 2018-11-13 | 江西服装学院 | A kind of knitted dress sewing time management system |
| CN110438669A (en) * | 2019-07-19 | 2019-11-12 | 珠海合和服装有限公司 | A kind of online sewing machine and its management system based on technology of Internet of things |
| CN110705723A (en) * | 2019-09-24 | 2020-01-17 | 杰克缝纫机股份有限公司 | Maintenance prompting method/system, management system, medium and terminal for sewing equipment |
| CN112085383A (en) * | 2020-09-08 | 2020-12-15 | 浙江杰克智能缝制科技有限公司 | Visualization method, system and terminal for work efficiency of turner in clothing factory |
| CN112651515A (en) * | 2019-10-12 | 2021-04-13 | 中国石油化工股份有限公司 | GEOWAVES equipment management system |
| CN113031538A (en) * | 2019-12-25 | 2021-06-25 | 北京宜通华瑞科技有限公司 | Management system and method for sewing mechanical equipment |
| WO2022247217A1 (en) * | 2021-05-24 | 2022-12-01 | 杰克缝纫机股份有限公司 | Internet of things-based sewing device management system and method, terminal, and medium |
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Cited By (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106811875A (en) * | 2016-12-19 | 2017-06-09 | 苏州市青田企业发展有限公司 | A kind of sewing machine |
| CN106768053A (en) * | 2016-12-27 | 2017-05-31 | 浙江众邦机电科技有限公司 | It is applied to the data collecting system and signal processing method of industrial sewing machine |
| CN106790566A (en) * | 2016-12-27 | 2017-05-31 | 杰克缝纫机股份有限公司 | Sewing device long distance control system based on wireless network |
| CN107145128A (en) * | 2017-04-26 | 2017-09-08 | 拓卡奔马机电科技有限公司 | A kind of cutting monitoring system and method based on the network transmission protocol |
| CN107201603A (en) * | 2017-07-06 | 2017-09-26 | 浙江众邦机电科技有限公司 | A kind of sewing machine supervising device and system |
| CN108805436A (en) * | 2018-06-04 | 2018-11-13 | 江西服装学院 | A kind of knitted dress sewing time management system |
| CN110438669A (en) * | 2019-07-19 | 2019-11-12 | 珠海合和服装有限公司 | A kind of online sewing machine and its management system based on technology of Internet of things |
| CN110438669B (en) * | 2019-07-19 | 2022-01-04 | 珠海合和服装有限公司 | Online sewing machine based on Internet of things technology and management system thereof |
| CN110705723A (en) * | 2019-09-24 | 2020-01-17 | 杰克缝纫机股份有限公司 | Maintenance prompting method/system, management system, medium and terminal for sewing equipment |
| CN112651515A (en) * | 2019-10-12 | 2021-04-13 | 中国石油化工股份有限公司 | GEOWAVES equipment management system |
| CN113031538A (en) * | 2019-12-25 | 2021-06-25 | 北京宜通华瑞科技有限公司 | Management system and method for sewing mechanical equipment |
| CN113031538B (en) * | 2019-12-25 | 2022-03-18 | 北京宜通华瑞科技有限公司 | Management system and method for sewing mechanical equipment |
| CN112085383A (en) * | 2020-09-08 | 2020-12-15 | 浙江杰克智能缝制科技有限公司 | Visualization method, system and terminal for work efficiency of turner in clothing factory |
| WO2022247217A1 (en) * | 2021-05-24 | 2022-12-01 | 杰克缝纫机股份有限公司 | Internet of things-based sewing device management system and method, terminal, and medium |
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|---|---|
| CN105785884B (en) | 2018-12-25 |
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