CN204496241U - Based on the PLC long distance control system in high in the clouds - Google Patents
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Abstract
本实用新型提供一种基于云端的PLC远程监控系统。所述基于云端的PLC远程监控系统包括工程设备端、参数信息采集模块、参数信息传输模块、云端监控平台及监管服务器，所述参数信息采集模块监测所述工程设备端并收集并可远程修改所述工程设备端的参数信息，所述参数信息传输模块接收所述参数信息采集模块采集的参数信息，并将所述参数信息传输至所述云监控平台，所述云监控平台接收来自所述参数信息传输模块的参数信息并存储并解析，所述云监控平台将解析结果传输至所述监管服务器，所述监管服务器接收解析结果，并对应监控所述工程设备端的状态。本实用新型提供的上述监控系统提升设备的生产效率、提高设备管理效能、降低设备维护费用，有效减缓设备老化速度，延长设备生命周期。
The utility model provides a cloud-based PLC remote monitoring system. The cloud-based PLC remote monitoring system includes an engineering equipment terminal, a parameter information collection module, a parameter information transmission module, a cloud monitoring platform and a supervision server, and the parameter information collection module monitors the engineering equipment terminal and collects and remotely modifies all The parameter information of the engineering equipment terminal, the parameter information transmission module receives the parameter information collected by the parameter information collection module, and transmits the parameter information to the cloud monitoring platform, and the cloud monitoring platform receives the parameter information from the The parameter information of the transmission module is stored and analyzed, and the cloud monitoring platform transmits the analysis result to the supervision server, and the supervision server receives the analysis result and correspondingly monitors the status of the engineering equipment. The monitoring system provided by the utility model improves the production efficiency of the equipment, improves the equipment management efficiency, reduces the maintenance cost of the equipment, effectively slows down the aging speed of the equipment, and prolongs the life cycle of the equipment.
Description
技术领域 technical field
本发明涉及电子监控系统领域，尤其涉及一种远程电子监控技术领域。 The invention relates to the field of electronic monitoring systems, in particular to the technical field of remote electronic monitoring.
背景技术 Background technique
现有技术中，对于大多数PLC机械设备的故障诊断，固件升级大多是必须由人工去完成。而很多时候设备故障仅仅是操作人员操作失误或软件故障引起的，且有时设备售后人员由于开始无法判断设备的故障点，导致售后人员不得不多次来回维修，这不仅大大提高了企业的售后维护成本，还大大降低了企业的生产效率。因此机械设备的远程诊断维护被越来越多的厂商所重视。 In the prior art, for the fault diagnosis of most PLC mechanical equipment, most firmware upgrades must be completed manually. In many cases, equipment failures are only caused by operator errors or software failures, and sometimes equipment after-sales personnel cannot judge the failure point of the equipment at the beginning, resulting in after-sales personnel having to go back and forth for repairs many times, which not only greatly improves the after-sales maintenance of the enterprise It also greatly reduces the production efficiency of enterprises. Therefore, more and more manufacturers pay attention to the remote diagnosis and maintenance of mechanical equipment.
针对现有技术PLC机械设备的维护成本高、生产效率低的缺陷，本领域技术人员亟待提出新的解决方案。 Aiming at the defects of high maintenance cost and low production efficiency of PLC mechanical equipment in the prior art, it is urgent for those skilled in the art to propose new solutions.
发明内容 Contents of the invention
为了解决现有技术机械设备的维护成本高、生产效率低的技术问题，本发明提供一种维护成本低、生产效率高的基于云端的PLC远程监控系统。 In order to solve the technical problems of high maintenance cost and low production efficiency of mechanical equipment in the prior art, the present invention provides a cloud-based PLC remote monitoring system with low maintenance cost and high production efficiency.
一种基于云端的PLC远程监控系统，其包括工程设备端、参数信息采集模块、参数信息传输模块、云端监控平台及监管服务器，所述参数信息采集模块监测所述工程设备端，收集并可远程修改所述工程设备端的参数信息，所述参数信息传输模块接收所述参数信息采集模块采集的参数信息，并将所述参数信息传输至所述云端监控平台， 所述云端监控平台接收来自所述参数信息传输模块的参数信息并存储并解析，所述云端监控平台将解析结果传输至所述监管服务器，所述监管服务器接收解析结果，并对应监控所述工程设备端的状态。 A cloud-based PLC remote monitoring system, which includes an engineering equipment terminal, a parameter information acquisition module, a parameter information transmission module, a cloud monitoring platform, and a supervisory server. The parameter information acquisition module monitors the engineering equipment terminal, collects and remotely Modifying the parameter information of the engineering equipment end, the parameter information transmission module receives the parameter information collected by the parameter information collection module, and transmits the parameter information to the cloud monitoring platform, and the cloud monitoring platform receives the parameter information from the The parameter information of the parameter information transmission module is stored and analyzed, and the cloud monitoring platform transmits the analysis result to the supervision server, and the supervision server receives the analysis result and correspondingly monitors the status of the engineering equipment.
在本发明提供的基于云端的PLC远程监控系统的一种较佳实施例中，所述参数信息采集模块所采集的参数信息是工程设备端的温度信息、压力信息、地理位置信息及流量信息中的任意一种或者多种。 In a preferred embodiment of the cloud-based PLC remote monitoring system provided by the present invention, the parameter information collected by the parameter information collection module is the temperature information, pressure information, geographical location information and flow information of the engineering equipment end. Any one or more.
在本发明提供的基于云端的PLC远程监控系统的一种较佳实施例中，所述参数信息传输模块对来自所述参数信息采集模块采集的参数信息加密处理。 In a preferred embodiment of the cloud-based PLC remote monitoring system provided by the present invention, the parameter information transmission module encrypts the parameter information collected by the parameter information collection module.
在本发明提供的基于云端的PLC远程监控系统的一种较佳实施例中，所述云端监控平台对接收到的参数信息进行解密处理。 In a preferred embodiment of the cloud-based PLC remote monitoring system provided by the present invention, the cloud monitoring platform decrypts the received parameter information.
在本发明提供的基于云端的PLC远程监控系统的一种较佳实施例中，所述参数信息传输模块是GPRS无线传输模块、3G无线信号传输模块、2.4G/5.8G无线AV信号传输模块等中的任意一种。 In a preferred embodiment of the cloud-based PLC remote monitoring system provided by the present invention, the parameter information transmission module is a GPRS wireless transmission module, a 3G wireless signal transmission module, a 2.4G/5.8G wireless AV signal transmission module, etc. any of the.
在本发明提供的基于云端的PLC远程监控系统的一种较佳实施例中，所述参数信息传输模块与所述云端监控平台之间通过3G网络、4G网络、以太网或者CDMA网络实现信号传输。 In a preferred embodiment of the cloud-based PLC remote monitoring system provided by the present invention, signal transmission is realized between the parameter information transmission module and the cloud monitoring platform through a 3G network, 4G network, Ethernet or CDMA network .
在本发明提供的基于云端的PLC远程监控系统的一种较佳实施例中，所述监管服务器与所述云端监控平台之间通过3G网络、4G网络、以太网或者CDMA网络实现信号传输。 In a preferred embodiment of the cloud-based PLC remote monitoring system provided by the present invention, signal transmission is realized between the supervision server and the cloud monitoring platform through a 3G network, 4G network, Ethernet or CDMA network.
与现有技术相比，本发明提供的所述基于云端的PLC远程监控系统的优点在于： Compared with the prior art, the advantages of the cloud-based PLC remote monitoring system provided by the present invention are:
相较于现有技术，本发明提供的所述基于云端的PLC远程监控系统通过云端监控平台及无线网络对工程设备端进行远程监控，监测所述工程设备端的工作参数，进而实现对工程设备端的故障监测、设备定位等功能，远程掌控工程设备端的运行状态，提升其生产效率， 提高设备管理效能。还可以通过云端监控平台远程维护、定期提醒，、远程修改各项参数、减缓工程设备端老化速度，延长设备生命周期。当工程设备端出现故障，监管服务器可以通过云端监控平台反馈解决方案，节省人力成本且更加智能化。 Compared with the prior art, the cloud-based PLC remote monitoring system provided by the present invention remotely monitors the engineering equipment end through the cloud monitoring platform and wireless network, monitors the working parameters of the engineering equipment end, and then realizes the monitoring of the engineering equipment end. Fault monitoring, equipment positioning and other functions can remotely control the operation status of engineering equipment, improve its production efficiency, and improve equipment management efficiency. Remote maintenance, regular reminders, and remote modification of various parameters through the cloud monitoring platform can also slow down the aging speed of engineering equipment and extend the life cycle of equipment. When there is a failure on the engineering equipment side, the supervision server can feed back the solution through the cloud monitoring platform, saving labor costs and making it more intelligent.
附图说明 Description of drawings
为了更清楚地说明本发明实施例中的技术方案，下面将对实施例描述中所需要使用的附图作简单地介绍，显而易见地，下面描述中的附图仅仅是本发明的一些实施例，对于本领域普通技术人员来讲，在不付出创造性劳动的前提下，还可以根据这些附图获得其它的附图，其中： In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings that need to be used in the description of the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, other drawings can also be obtained based on these drawings without creative work, wherein:
图1是本发明提供的基于云端的PLC远程监控系统的框架结构图； Fig. 1 is the frame structure diagram of the cloud-based PLC remote monitoring system provided by the present invention;
图2是图1所示的基于云端的PLC远程监控系统的监控方法示意图。 FIG. 2 is a schematic diagram of a monitoring method of the cloud-based PLC remote monitoring system shown in FIG. 1 .
具体实施方式 Detailed ways
下面将结合本发明实施例中的附图，对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅是本发明的一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其它实施例，都属于本发明保护的范围。 The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
请同时参阅图1，是本发明提供的基于云端的PLC远程监控系统的框图。所述基于云端的PLC远程监控系统1包括工程设备端11、参数信息采集模块13、参数信息传输模块15、云端监控平台17及监管服务器19。 Please also refer to FIG. 1 , which is a block diagram of the cloud-based PLC remote monitoring system provided by the present invention. The cloud-based PLC remote monitoring system 1 includes an engineering equipment terminal 11 , a parameter information collection module 13 , a parameter information transmission module 15 , a cloud monitoring platform 17 and a supervisory server 19 .
所述工程设备端11可以是工程机械、工控计算机、智能家电终端、智能电网终端、电梯、摄像头等各种工业设备。 The engineering equipment terminal 11 may be various industrial equipment such as engineering machinery, industrial computers, smart home appliance terminals, smart grid terminals, elevators, and cameras.
所述参数信息采集模块13临近所述工程设备端11设置，其监测所述工程设备端11的工作参数信息，比如：所述参数信息可以是工程设备端11的地理位置信息、运行状态信息、生产效率信息、温度信息、压力信息及流量信息等各种参数信息。所述参数信息采集模块13将采集到的参数信息传输至所述参数信息传输模块15。 The parameter information collection module 13 is arranged adjacent to the engineering equipment terminal 11, and it monitors the working parameter information of the engineering equipment terminal 11, such as: the parameter information can be the geographic location information, operating status information, etc. of the engineering equipment terminal 11. Various parameter information such as production efficiency information, temperature information, pressure information and flow information. The parameter information collection module 13 transmits the collected parameter information to the parameter information transmission module 15 .
所述参数信息传输模块15对来自所述参数信息采集模块13所采集的参数信息加密处理，并传输至所述云端监控平台17。其中，所述参数信息传输模块15是通过GPRS无线传输模块、3G无线信号传输模块、4G无线信号传输模块、2.4G/5.8G无线AV信号传输模块等通过3G网络、4G网络、以太网或者CDMA网络实现信号传输中的任意一种网络实现传输。 The parameter information transmission module 15 encrypts the parameter information collected by the parameter information collection module 13 and transmits it to the cloud monitoring platform 17 . Wherein, the parameter information transmission module 15 is through 3G network, 4G network, Ethernet or CDMA through GPRS wireless transmission module, 3G wireless signal transmission module, 4G wireless signal transmission module, 2.4G/5.8G wireless AV signal transmission module, etc. Any kind of network-realized transmission in network-realized signal transmission.
所述云端监控平台17接收来自所述参数信息传输模块15的参数信息，并对接收到参数信息进行解码处理，然后存储解码后的参数信息。所述云端监控平台17对所存储的参数信息对应进行分析和诊断，获取针对参数信息的诊断分析结果。 The cloud monitoring platform 17 receives the parameter information from the parameter information transmission module 15, and decodes the received parameter information, and then stores the decoded parameter information. The cloud monitoring platform 17 analyzes and diagnoses the stored parameter information correspondingly, and obtains a diagnostic analysis result for the parameter information.
所述监管服务器19与所述云端监控平台17通过GPRS无线传输模块、3G无线信号传输模块、4G无线信号传输模块、2.4G/5.8G无线AV信号传输模块等中的任意一种网络实现传输，实现信号传输。所述监管服务器19接收来自所述云端监控平台17对所存储的参数信息对应进行分析和诊断结果，并对应指定解决方案反馈至所述云端监控平台17，再经由所述云端监控平台17反馈至所述工程设备端11。 The supervisory server 19 and the cloud monitoring platform 17 realize transmission through any network in the GPRS wireless transmission module, 3G wireless signal transmission module, 4G wireless signal transmission module, 2.4G/5.8G wireless AV signal transmission module, etc. Realize signal transmission. The supervisory server 19 receives the analysis and diagnosis results corresponding to the stored parameter information from the cloud monitoring platform 17, and feeds back the specified solution to the cloud monitoring platform 17, and then feeds back to the cloud monitoring platform 17 via the cloud monitoring platform 17. The engineering equipment end 11.
再请参阅图2，是图1所示PLC远程监控系统的监控方法，其包括如下步骤： Please refer to Fig. 2 again, it is the monitoring method of PLC remote monitoring system shown in Fig. 1, and it comprises the following steps:
步骤S1：提供所述工程设备端11及参数信息采集模块13，其中 所述参数信息采集模块13收集所述工程设备端11的参数信息。 Step S1: provide the engineering equipment terminal 11 and the parameter information collection module 13, wherein the parameter information collection module 13 collects the parameter information of the engineering equipment terminal 11.
步骤S2：提供参数信息传输模块15及云端监控平台17，其中所述参数信息传输模块15对来自所述参数信息采集模块13的参数信息进行加密处理后，传输至所述云端监控平台17。 Step S2: Provide a parameter information transmission module 15 and a cloud monitoring platform 17, wherein the parameter information transmission module 15 encrypts the parameter information from the parameter information collection module 13 and transmits it to the cloud monitoring platform 17.
步骤S3：所述云端监控平台17接收来自所述参数信息传输模块15加密后的参数信息，并对应解码处理，然后存储、诊断解析。 Step S3: The cloud monitoring platform 17 receives the encrypted parameter information from the parameter information transmission module 15, performs corresponding decoding processing, and then stores, diagnoses and analyzes it.
步骤S4：提供监管服务器19，所述监管服务器19接收来自所述云端监控平台17对参数信息诊断解析后的结果，监控所述工程设备端的工作状态。 Step S4: providing a supervision server 19, the supervision server 19 receives the result of diagnosis and analysis of parameter information from the cloud monitoring platform 17, and monitors the working status of the engineering equipment.
步骤S5：所述监管服务器19依据所述云端监控平台17对参数信息诊断解析后的结果，对应反馈控制方案经所述云端控制平台17传输至所述工程设备端11，以控制所述工程设备端11的工作状态。 Step S5: The supervisory server 19 transmits the corresponding feedback control plan to the engineering equipment terminal 11 via the cloud monitoring platform 17 according to the result of the diagnosis and analysis of the parameter information by the cloud monitoring platform 17, so as to control the engineering equipment The working status of terminal 11.
相较于现有技术，通过所述云端监控平台17作为PLC远程监控系统的参数信息中转中心，所述云端监控平台17获取经加密的工程设备端11的加密通讯的参数信息，并解析后存储，再对上述参数信息进行实时的分析和诊断,对异常情况进行报警并以多种通信方式，及时通知监管理服务器19和相关管理人员。同时“云端监控平台17”对连入的“监控端”进行安全认证和参数信息访问过滤，保证其参数信息的安全性。所述监管服务器19也就是远程监控系统1的“监控端”，其对“被监控端”进行远程监控，随时监控其运行状态，对存在故障的所述工程设备端11进行远程故障排除及分析同时还可对工程设备端11进行远程固件升级等操作。 Compared with the prior art, through the cloud monitoring platform 17 as the parameter information transfer center of the PLC remote monitoring system, the cloud monitoring platform 17 obtains the encrypted parameter information of the encrypted communication of the engineering equipment terminal 11, and stores it after analysis , and then carry out real-time analysis and diagnosis on the above parameter information, alarm the abnormal situation and notify the supervisory management server 19 and relevant management personnel in a variety of communication ways in time. At the same time, the "cloud monitoring platform 17" performs security authentication and parameter information access filtering on the connected "monitoring terminal" to ensure the security of its parameter information. The supervisory server 19 is also the "monitoring terminal" of the remote monitoring system 1, which remotely monitors the "monitored terminal", monitors its operating status at any time, and performs remote troubleshooting and analysis on the faulty engineering equipment terminal 11 At the same time, operations such as remote firmware upgrade can also be performed on the engineering equipment terminal 11 .
以上所述仅为本发明的实施例，并非因此限制本发明的专利范围，凡是利用本发明说明书及附图内容所作的等效结构或等效流程变换，或直接或间接运用在其它相关的技术领域，均同理包括在本发明的专利保护范围内。 The above is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the description of the present invention and the contents of the accompanying drawings, or directly or indirectly used in other related technologies fields, all of which are equally included in the scope of patent protection of the present invention.
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| CN109648217A (en) * | 2018-12-17 | 2019-04-19 | 武汉创恒世纪激光科技有限公司 | A kind of marking machine remote monitoring system and method |
| CN111637955A (en) * | 2020-06-05 | 2020-09-08 | 谢广场 | A remote assistance method for weighing type down filling machine |
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| CN115237014A (en) * | 2022-07-15 | 2022-10-25 | 上海隧道工程有限公司 | Method, system and equipment for remotely sensing running state of shield slurry treatment equipment |
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2015
- 2015-01-04 CN CN201520001774.6U patent/CN204496241U/en not_active Expired - Lifetime
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| CN109063858A (en) * | 2017-06-08 | 2018-12-21 | 杭州羽智科技有限公司 | Intelligent remote module and its maintaining method for industrial equipment maintenance |
| CN109063858B (en) * | 2017-06-08 | 2021-08-27 | 杭州羽智科技有限公司 | Intelligent remote module for industrial equipment maintenance and maintenance method thereof |
| CN107580041A (en) * | 2017-08-30 | 2018-01-12 | 深圳市易联智道科技有限公司 | Construction site electrical equipment monitoring method |
| CN108106445A (en) * | 2017-12-18 | 2018-06-01 | 苏州科尔珀恩机械科技有限公司 | Sintering furnace intelligent management system |
| CN109048077A (en) * | 2018-09-21 | 2018-12-21 | 武汉天之逸科技有限公司 | Carving assembling experience system in laser index carving |
| CN109648217A (en) * | 2018-12-17 | 2019-04-19 | 武汉创恒世纪激光科技有限公司 | A kind of marking machine remote monitoring system and method |
| CN111637955A (en) * | 2020-06-05 | 2020-09-08 | 谢广场 | A remote assistance method for weighing type down filling machine |
| CN112379908A (en) * | 2020-12-01 | 2021-02-19 | 牧星智能工业科技(上海)有限公司 | Agricultural machinery positioning terminal remote firmware upgrading system based on Aliyun platform |
| CN115237014A (en) * | 2022-07-15 | 2022-10-25 | 上海隧道工程有限公司 | Method, system and equipment for remotely sensing running state of shield slurry treatment equipment |
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