CN104895547A - Intelligent mobile monitoring and full-automatic maintenance method and device of electric control system of drilling machine - Google Patents
Intelligent mobile monitoring and full-automatic maintenance method and device of electric control system of drilling machine Download PDFInfo
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- CN104895547A CN104895547A CN201510305881.2A CN201510305881A CN104895547A CN 104895547 A CN104895547 A CN 104895547A CN 201510305881 A CN201510305881 A CN 201510305881A CN 104895547 A CN104895547 A CN 104895547A
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Abstract
The invention relates to an intelligent mobile monitoring and full-automatic maintenance method and device of an electric control system of a drilling machine. A data analyzing and processing system can read data of master control modules of an instrument control system, a generator set control system, a variable-frequency control system and a PLC control system in real time, data is compared with preset data, and results are transmitted to an APP control terminal of an engineer via network. When the electric control system has faults, the intelligent mobile monitoring and full-automatic maintenance method includes firstly judging fault types and reasons, transmitting the results to the APP terminal of the engineer; during remote maintenance, transmitting commands to the data analyzing and processing system by the APP terminal of the engineer, transmitting the relevant query data to the APP terminal of the engineer, and transmitting operation commands to the master control units of the corresponding control systems to complete relevant operations. The electric control system of the drilling machine is monitored, remotely controlled and fully automatically maintained in real time, so that the electric control system is safe and reliable in operation, convenience in equipment management and maintenance and efficiency in troubleshooting are improved, and labor intensity of the engineer is reduced.
Description
Technical field
The present invention relates to oil-well rig electrical control field, particularly relate to the monitoring of a kind of electric control system for drilling machine intelligent mobile and automatic maintenance method and device.
Background technology
After rig control panel installation and operation, because trouble point is more, always engineers is annoying for administering and maintaining of control panel; After breaking down, conventional means is to carry out cascade system inspection and equipment investigation one by one to scene by process route, although problem finally can be resolved, but looking up the fault point is longer with the spent time of fixing a breakdown, have a strong impact on normally carrying out of production, management maintenance in addition for control panel needs to operate to scene, cannot realize Long-distance Control; These safety and reliabilities all making control panel run reduce above, cause production efficiency to reduce, too increase the labour intensity of engineer in addition.
Summary of the invention
The invention provides the monitoring of a kind of electric control system for drilling machine intelligent mobile and automatic maintenance method, according to the value of feedback of real-time monitoring parameter, analyzed fast by Data Analysis Services system and result be sent to engineer APP control terminal, trouble point can be found out rapidly and on-call maintenance, achieve the real-time monitoring to electric control system for drilling machine, Long-distance Control and automatic maintenance, electric-control system is run more safe and reliable, improve the convenience of equipment management maintenance and the efficiency of failture evacuation, reduce engineer's labour intensity, make the maintenance management of drilling well electric-control system more intelligent, automation and high efficiency, invention also provides the device for realizing the method.
In order to achieve the above object, the present invention realizes by the following technical solutions:
The monitoring of electric control system for drilling machine intelligent mobile and automatic maintenance method, comprise the steps:
1) data of main control module in the real-time reading instrument control system of Data Analysis Services system, gen-set control system, frequency-changing control system and PLC control system, compare with setting data, by result by Internet Transmission to engineer APP control terminal; Engineer APP terminal receives information by networking or off-line note;
2) when electric-control system breaks down, Data Analysis Services system is analyzed by troubleshooting Mathematical Modeling, first judges fault type, if fault-tolerant fault sends information to engineer APP terminal; Then judge failure cause by failure reason analysis Mathematical Modeling if not fault-tolerant fault, and result is transported to engineer APP terminal, fixed a breakdown to trouble point by engineer;
3) time as remote maintenance need be carried out, Data Analysis Services system is sent instructions to by engineer APP terminal, through troubleshooting Mathematical Modeling, solicited message classification is carried out in instruction, if relevant inquiring data are then sent to engineer APP terminal by query statement, if operational order is then sent in the main control unit of corresponding control system complete associative operation action.
Described Data Analysis Services system carries out exchanges data and inquiry by database, stores analyses of Common failure decision procedure and recommend solution in database.
In described blind controller system, gen-set control system, frequency-changing control system and PLC control system, the data of main control module comprise system sensor data, instrument temperature data, operation state of generator data, system alarm data and operation of power networks master data.
Described operational order comprises the instruction of open and close conversion operations and parameter modification instruction.
For realizing the device of the monitoring of electric control system for drilling machine intelligent mobile and automatic maintenance method, comprise engineer APP control terminal and Data Analysis Services system, described engineer APP control terminal is by wireless or cable network connection data analysis process system, and Data Analysis Services system is connected with the main control module in PLC control system with instrument blind controller system, gen-set control system, frequency-changing control system by connection.
Described engineer APP control terminal is mobile phone or computer, and mobile phone is connected with Data Analysis Services system by wifi, GSM or mobile data network, and computer is connected with Data Analysis Services system by wifi or Internet network.
Described Data Analysis Services system is computer, and it, additionally by connection connection data storehouse, comprises local data base, real-time data base and cloud database.
Compared with prior art, the invention has the beneficial effects as follows:
1) easy to use, engineer only needs just to carry out monitor and managment to the operation conditions of a whole set of electric control system for drilling machine by engineer APP control terminal;
2) have powerful data base set to unify the most comprehensive fault diagnosis data, the Data Analysis Services system storage treatment and analysis process of most common failure in the past, and regularly automatically to upgrade;
3) corrective maintenance efficiency is high, after breaking down, first carry out analysis by Data Analysis Services system reach a conclusion, then recommendation solution and failure determination result are sent on engineer APP control terminal, allow field engineering can find trouble point rapidly, and fix a breakdown;
4) control appliance that native system is all is all connected by communication network, when engineer not at the scene time can carry out remote monitoring, maintenance, as starting device, arrestment or carry out parameter modification, only need by engineer APP control terminal transmit operation instruction, fast very convenient, reduce the labour intensity of engineer;
5) automaticity is high, when the fault occurred do not affect normally produce time, native system can carry out fault-tolerant process, and the moment ensures the efficient output of system.
Accompanying drawing explanation
Fig. 1 is the structural representation of device of the present invention.
Fig. 2 is troubleshooting process figure of the present invention.
Fig. 3 is remote maintenance flow chart of the present invention.
Detailed description of the invention
Below in conjunction with accompanying drawing, the specific embodiment of the present invention is described further:
Electric control system for drilling machine intelligent mobile monitoring of the present invention and automatic maintenance method, comprise the steps:
1) data of main control module in the real-time reading instrument control system of Data Analysis Services system, gen-set control system, frequency-changing control system and PLC control system, compare with setting data, by result by Internet Transmission to engineer APP control terminal; Engineer APP terminal receives information by networking or off-line note;
2) when electric-control system breaks down, Data Analysis Services system is analyzed by troubleshooting Mathematical Modeling, first judges fault type, if fault-tolerant fault sends information to engineer APP terminal; Then judge failure cause by failure reason analysis Mathematical Modeling if not fault-tolerant fault, and result is transported to engineer APP terminal, fixed a breakdown to trouble point by engineer; (as shown in Figure 2)
3) time as remote maintenance need be carried out, Data Analysis Services system is sent instructions to by engineer APP terminal, through troubleshooting Mathematical Modeling, solicited message classification is carried out in instruction, if relevant inquiring data are then sent to engineer APP terminal by query statement, if operational order is then sent in the main control unit of corresponding control system complete associative operation action.(as shown in Figure 3)
Described Data Analysis Services system carries out exchanges data and inquiry by database, stores analyses of Common failure decision procedure and recommend solution in database.
In described blind controller system, gen-set control system, frequency-changing control system and PLC control system, the data of main control module comprise system sensor data, instrument temperature data, operation state of generator data, system alarm data and operation of power networks master data.
Described operational order comprises the instruction of open and close conversion operations and parameter modification instruction.
See Fig. 1, it is the structural representation of device of the present invention, device for realizing the monitoring of electric control system for drilling machine intelligent mobile and automatic maintenance method of the present invention, comprise engineer APP control terminal and Data Analysis Services system, described engineer APP control terminal is by wireless or cable network connection data analysis process system, and Data Analysis Services system is connected with the main control module in PLC control system with instrument blind controller system, gen-set control system, frequency-changing control system by connection.
Described engineer APP control terminal is mobile phone or computer, and mobile phone is connected with Data Analysis Services system by wifi, GSM or mobile data network, and computer is connected with Data Analysis Services system by wifi or Internet network.
Described Data Analysis Services system is computer, and it, additionally by connection connection data storehouse, comprises local data base, real-time data base and cloud database.
Instrument blind controller system, gen-set control system, frequency-changing control system and PLC control system are the ingredients of electric control system for drilling machine, each system has corresponding main control unit to be used for collecting device service data, carry out exchanges data, and corresponding device operation can be controlled.
Application the present invention, the exchanges data that engineer only needs a mobile phone just can carry out constantly to whole electric-control system, can carry out constantly to the monitoring and management of whole electric-control system like this.
When engineer APP control terminal is mobile phone, as long as open mobile phone A PP interface, interconnection network or can safeguard control panel under off-line short message mode, monitor and managment; Engineer can also use computer APP client in addition, carries out monitoring and management by Internet network to site plant.
Claims (7)
1. the monitoring of electric control system for drilling machine intelligent mobile and automatic maintenance method, is characterized in that, comprise the steps:
1) data of main control module in the real-time reading instrument control system of Data Analysis Services system, gen-set control system, frequency-changing control system and PLC control system, compare with setting data, by result by Internet Transmission to engineer APP control terminal; Engineer APP terminal receives information by networking or off-line note;
2) when electric-control system breaks down, Data Analysis Services system is analyzed by troubleshooting Mathematical Modeling, first judges fault type, if fault-tolerant fault sends information to engineer APP terminal; Then judge failure cause by failure reason analysis Mathematical Modeling if not fault-tolerant fault, and result is transported to engineer APP terminal, fixed a breakdown to trouble point by engineer;
3) time as remote maintenance need be carried out, Data Analysis Services system is sent instructions to by engineer APP terminal, through troubleshooting Mathematical Modeling, solicited message classification is carried out in instruction, if relevant inquiring data are then sent to engineer APP terminal by query statement, if operational order is then sent in the main control unit of corresponding control system complete associative operation action.
2. electric control system for drilling machine intelligent mobile monitoring according to claim 1 and automatic maintenance method, it is characterized in that, described Data Analysis Services system carries out exchanges data and inquiry by database, stores analyses of Common failure decision procedure and recommend solution in database.
3. electric control system for drilling machine intelligent mobile monitoring according to claim 1 and automatic maintenance method, it is characterized in that, in described blind controller system, gen-set control system, frequency-changing control system and PLC control system, the data of main control module comprise system sensor data, instrument temperature data, operation state of generator data, system alarm data and operation of power networks master data.
4. electric control system for drilling machine intelligent mobile monitoring according to claim 1 and automatic maintenance method, it is characterized in that, described operational order comprises the instruction of open and close conversion operations and parameter modification instruction.
5. for realizing the device of electric control system for drilling machine intelligent mobile according to claim 1 monitoring and automatic maintenance method, it is characterized in that, comprise engineer APP control terminal and Data Analysis Services system, described engineer APP control terminal is by wireless or cable network connection data analysis process system, and Data Analysis Services system is connected with the main control module in PLC control system with instrument blind controller system, gen-set control system, frequency-changing control system by connection.
6. electric control system for drilling machine intelligent mobile monitoring according to claim 5 and automatic maintenance device, it is characterized in that, described engineer APP control terminal is mobile phone or computer, mobile phone is connected with Data Analysis Services system by wifi, GSM or mobile data network, and computer is connected with Data Analysis Services system by wifi or Internet network.
7. electric control system for drilling machine intelligent mobile monitoring according to claim 5 and automatic maintenance device, it is characterized in that, described Data Analysis Services system is computer, and it, additionally by connection connection data storehouse, comprises local data base, real-time data base and cloud database.
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| CN105404288A (en) * | 2015-12-25 | 2016-03-16 | 上海德明医用设备工程有限公司 | Self-control maintenance device of electromechanical device |
| CN105472040A (en) * | 2016-01-11 | 2016-04-06 | 上海梅迪优物联科技有限公司 | Stamping equipment life cycle management cloud platform and using method |
| CN105545253A (en) * | 2015-12-31 | 2016-05-04 | 孙建勇 | Oil extracting and water injecting well head device |
| CN106249728A (en) * | 2016-09-28 | 2016-12-21 | 清华大学 | A kind of thermal power generation unit on-line performance monitoring method based on characteristics of components |
| CN107491033A (en) * | 2017-09-30 | 2017-12-19 | 江苏瑞昌哥尔德发电设备股份有限公司 | A kind of diesel-generator set control system based on intelligent cloud |
| CN107786626A (en) * | 2017-06-22 | 2018-03-09 | 深圳市爱泰克科技有限公司 | A kind of APP intelligence cloud service methods of control device |
| CN109660597A (en) * | 2018-11-14 | 2019-04-19 | 武汉盛华伟业科技股份有限公司 | A kind of well site Remote Decision-making support system and method |
| CN113433924A (en) * | 2021-06-05 | 2021-09-24 | 潍坊鼎晟电气科技有限公司 | Remote diagnosis system and method for medium-frequency electric furnace |
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| CN105472040A (en) * | 2016-01-11 | 2016-04-06 | 上海梅迪优物联科技有限公司 | Stamping equipment life cycle management cloud platform and using method |
| CN105472040B (en) * | 2016-01-11 | 2019-02-01 | 上海梅迪优物联科技有限公司 | A kind of stamping equipment life cycle management cloud platform and application method |
| CN106249728A (en) * | 2016-09-28 | 2016-12-21 | 清华大学 | A kind of thermal power generation unit on-line performance monitoring method based on characteristics of components |
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| CN107786626A (en) * | 2017-06-22 | 2018-03-09 | 深圳市爱泰克科技有限公司 | A kind of APP intelligence cloud service methods of control device |
| CN107491033A (en) * | 2017-09-30 | 2017-12-19 | 江苏瑞昌哥尔德发电设备股份有限公司 | A kind of diesel-generator set control system based on intelligent cloud |
| CN109660597A (en) * | 2018-11-14 | 2019-04-19 | 武汉盛华伟业科技股份有限公司 | A kind of well site Remote Decision-making support system and method |
| CN113433924A (en) * | 2021-06-05 | 2021-09-24 | 潍坊鼎晟电气科技有限公司 | Remote diagnosis system and method for medium-frequency electric furnace |
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