CN104331063A - Industrial field equipment remote diagnosis maintenance system and method - Google Patents
Industrial field equipment remote diagnosis maintenance system and method Download PDFInfo
- Publication number
- CN104331063A CN104331063A CN201410526338.0A CN201410526338A CN104331063A CN 104331063 A CN104331063 A CN 104331063A CN 201410526338 A CN201410526338 A CN 201410526338A CN 104331063 A CN104331063 A CN 104331063A
- Authority
- CN
- China
- Prior art keywords
- mobile terminal
- general mobile
- long
- engineer station
- service device
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B23/00—Testing or monitoring of control systems or parts thereof
- G05B23/02—Electric testing or monitoring
- G05B23/0205—Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults
- G05B23/0208—Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults characterized by the configuration of the monitoring system
Landscapes
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Automation & Control Theory (AREA)
- Management, Administration, Business Operations System, And Electronic Commerce (AREA)
- Testing And Monitoring For Control Systems (AREA)
- Selective Calling Equipment (AREA)
Abstract
The invention discloses an industrial field equipment remote diagnosis maintenance system and method. In the system, an engineer station is connected with a remote bridging server via an internet. The remote bridging server is connected with a general mobile terminal via a wireless network. The general mobile terminal is connected with field equipment via a USB cable. Communication connection between the engineer station and the general mobile terminal is established by the remote bridging server via an ID number and an encryption key of the remote mobile terminal. Diagnosis maintenance is performed on the field equipment by the engineer station via sending commands like diagnosis and supervision. Remote diagnosis maintenance of industrial equipment is realized by effectively utilizing wireless networks like 2G/3G/4G/wifi and the general mobile terminal like a mobile phone and a tablet computer so that implementation cost is low and generality is high. Meanwhile, frequent business travel of engineers is avoided, fault processing time of the field equipment is shortened, and timeliness of field equipment maintenance is enhanced.
Description
Technical field
The present invention relates to a kind of industrial field device remote diagnosis maintenance system and method, be specially adapted to the mode that various industrial field device adopts remote diagnosis to safeguard, effectively can improve the promptness that field device diagnostic is safeguarded.
Background technology
Product maintenance is an important process of equipment supplier, the product of equipment supplier is dispersed throughout even all parts of the world, the whole nation, once the problem such as quality or optimum configurations appears in scene, go site disposal problem with regard to needs slip-stick artist, thus bring a large amount of manpower and materials and time loss.Some equipment suppliers also provide and utilize wireless network to carry out diagnosing the method safeguarded, but exist following what time not enough:
(1) remote diagnosis only has data monitoring function, can not carry out parameter modification and configuration download online.Namely data can only turn back to service centre from scene, but service centre can not carry out on-line debugging by control operation field apparatus, if there is parameter etc. to arrange mistake, also need professional to carry out parameter adjustment to scene, function singleness, maintenance cost is high;
(2) field apparatus is in order to realize remote diagnosis, and often give the communication module that Equipments Setting is special, project implementation cost is high, and field apparatus breaks down random often, and the diagnosis not needing the moment to carry out field apparatus connects.
(3) remote diagnosis method is not general, and the diagnostic software that different product needed is different and system, development and maintenance cost is high.
Summary of the invention
In view of above problem, the industrial field device remote diagnosis maintenance system that the object of the present invention is to provide a kind of feature richness, cost low and method, this system and method makes full use of existing 2G/3G/4G mobile network resource and general mobile terminal, service engineer just can diagnose field apparatus at scene of need not going on business, debug, the operation such as parameter modification and download program, can greatly reduce project implementation cost, shorten the field device failure processing time, improve equipment operating efficiency.
Object of the present invention is achieved through the following technical solutions:
A kind of industrial field device remote diagnosis maintenance system, it is characterized in that: this system comprises engineer station, long-range bridge service device, the Internet, wireless network, general mobile terminal, USB cable and field apparatus, described engineer station is connected with long-range bridge service device by the Internet, long-range bridge service device is connected with general mobile terminal by wireless network, and general mobile terminal is connected with field apparatus by USB cable; Wherein, engineer station sends remote diagnosis maintenance request and process diagnosis service data, the communication Connection Service of engineer station and general mobile terminal set up by long-range bridge service device, general mobile terminal receives long-range bridge service device data and is transmitted to field apparatus, receives field equipment data simultaneously and is transmitted to long-range bridge service device.
In the present invention, described engineer station can be one group multiple; Field apparatus also can be one group multiple, the quantity of general mobile terminal and USB cable and field apparatus is suitable.
General mobile terminal has wireless network communication function, and described wireless network comprises 2G, 3G, 4G, wifi, has USB interface simultaneously and has OTG function, and general mobile terminal is USB main website, field apparatus is USB slave station.
The communication that long-range bridge service device is set up between engineer station with general mobile terminal is connected, and has safety encipher decipher function, and supports that multiple engineer station is connected with multiple field apparatus respectively simultaneously.Engineer station has No. ID, the general mobile terminal and safety encipher decipher function that manually can input and need to connect.
A kind of industrial field device remote diagnosis maintaining method, it is characterized in that: after general mobile terminal is connected with field equipment communication by USB cable, initiatively connect long-range bridge service device by wireless network simultaneously, and send to long-range bridge service device general mobile terminal No. ID, long-range bridge service device notifies No. ID of engineer station's general mobile terminal simultaneously, engineer station sends to long-range bridge service device needing the mobile terminal ID connected, long-range bridge service device is set up engineer station by No. ID of remote mobile terminal with encryption key and is connected with the communication of general mobile terminal, when after communication connection establishment, engineer station is by sending diagnosis, monitoring that order is carried out diagnosis to field apparatus and safeguarded.
The method concrete steps are as follows:
1) USB cable one end is used to connect the field apparatus needing diagnosis to safeguard, one end connection universal mobile terminal;
2), after general mobile terminal carries out optimum configurations, long-range bridge service device is connected by wireless network;
3) No. ID, Advise By Wire engineer station general mobile terminal;
4) engineer station inputs No. ID, general mobile terminal, and by the long-range bridge service device of Internet connection;
5) long-range bridge service device is set up engineer station by ID coupling and is connected with the communication of general mobile terminal;
6), after connection establishment, engineer station sends diagnostic command and carries out diagnosis maintenance to field apparatus;
7), after diagnosing maintenance to terminate, the connection of general mobile terminal and field apparatus is disconnected.
Wherein, the communications protocol between general mobile terminal and long-range bridge service device and between engineer station and long-range bridge service device is ICP/IP protocol.
The remote diagnosis that the present invention effectively utilizes the wireless networks such as 2G/3G/4G/wifi and the general mobile terminal such as mobile phone, panel computer to realize commercial unit is safeguarded, implementation cost is low, highly versatile, avoid slip-stick artist frequently to go on business simultaneously, shorten the time of field device failure process, improve the promptness of field device maintenance.
Compared with conventional on-site maintaining method, advantage of the present invention is: (1) not only has field data function for monitoring, and can carry out parameter modification and configuration download online, feature richness, and the slip-stick artist being positioned at engineer station is convenient just as operation local device; (2) make full use of existing internet, wireless network resource and general mobile terminal and can realize the maintenance work of slip-stick artist's remote diagnosis, slip-stick artist is replaced to go on business field maintemance, especially remote districts are even external, and project implementation cost is low, and issue handling speed is fast; (3) this system and method can be widely used in diagnosing various industrial field device, only need field apparatus with USB interface or serial bus interface, diagnose the communication protocol scope of maintenance software to meet long-range bridge service device software protocol specification, application scenario is extensive simultaneously.(4) system solution is set up based on internet, is therefore conducive to setting up engineer work station fast in different location, facilitates engineering technical personnel to serve efficiently for response demand and providing.
Accompanying drawing explanation
Fig. 1 is industrial field device remote diagnosis maintenance system schematic diagram in the present invention.
Embodiment
As shown in Figure 1, a kind of industrial field device remote diagnosis maintenance system, this system comprises engineer station 1, long-range bridge service device 2, the Internet 3, wireless network 4, general mobile terminal 5, USB cable 6 and field apparatus 7.Wherein engineer station is connected with long-range bridge service device by the Internet, and long-range bridge service device is connected with general mobile terminal by wireless network, and general mobile terminal is connected with field apparatus by USB cable.
Engineer station can be one group of n; Field apparatus also can be one group of n, and the quantity of general mobile terminal and USB cable and field apparatus is suitable.Wherein, engineer station sends remote diagnosis maintenance request and process diagnosis service data, the communication Connection Service of engineer station and general mobile terminal set up by long-range bridge service device, general mobile terminal receives long-range bridge service device data and is transmitted to field apparatus, receives field equipment data simultaneously and is transmitted to long-range bridge service device.
General mobile terminal has wireless network communication function, and wireless network comprises 2G, 3G, 4G, wifi, has USB interface simultaneously and has OTG function, and general mobile terminal is USB main website, field apparatus is USB slave station.General mobile terminal can be mobile phone, panel computer etc.
The communication that long-range bridge service device is set up between engineer station with general mobile terminal is connected, and has safety encipher decipher function, and supports that multiple engineer station is connected with multiple field apparatus respectively simultaneously.Engineer station has No. ID, the general mobile terminal and safety encipher decipher function that manually can input and need to connect.
When field apparatus occurs that operation is abnormal, when parameter is incorrect or configuration program needs to upgrade, concrete diagnosis safeguards that step is as follows:
Step 1) field staff uses USB cable connection universal mobile terminal and field apparatus.
Step 2) field staff opens the application program be pre-installed on general mobile terminal, and input ID, clicks and connects, and sends connection application to long-range bridge service device.
Step 3) field staff notifies the id information at the slip-stick artist scene of engineer station simultaneously.
After the slip-stick artist of step 4) engineer station obtains id information, open the diagnosis maintenance tool of engineer station, input ID, and click and connect, send matching connection application to long-range bridge service device.
After the long-range bridge service device of step 5) receives the connection request of general mobile terminal and engineer station successively, according to ID and enciphered message, carry out the coupling work of general mobile terminal and engineer station, set up communication port.
After step 6) communication port is successfully established, engineering station directly monitors and operation site equipment by diagnosis maintenance software, carries out parameter modification and configuration download.
After this diagnosis of step 7) is safeguarded, field staff disconnects USB cable, turning-off mobile terminal application program, and this diagnosis is safeguarded and terminated.
Claims (8)
1. an industrial field device remote diagnosis maintenance system, it is characterized in that: this system comprises engineer station (1), long-range bridge service device (2), the Internet (3), wireless network (4), general mobile terminal (5), USB cable (6) and field apparatus (7), described engineer station (1) is connected with long-range bridge service device (2) by the Internet (3), long-range bridge service device (2) is connected with general mobile terminal (5) by wireless network (4), and general mobile terminal (5) is connected with field apparatus (7) by USB cable (6); Wherein, engineer station (1) sends remote diagnosis maintenance request and process diagnosis service data, long-range bridge service device (2) sets up the communication Connection Service of engineer station (1) and general mobile terminal (5), general mobile terminal (5) receives long-range bridge service device (2) data and is transmitted to field apparatus (7), receives field apparatus (7) data retransmission to long-range bridge service device (2) simultaneously.
2. industrial field device remote diagnosis maintenance system according to claim 1, is characterized in that: described engineer station (1) is one group; Field apparatus (7) is one group, and the quantity of general mobile terminal (5) and USB cable (6) and field apparatus (7) is suitable.
3. industrial field device remote diagnosis maintenance system according to claim 1, it is characterized in that: general mobile terminal (5) has wireless network communication function, described wireless network comprises 2G, 3G, 4G, wifi, there is USB interface simultaneously and there is OTG function, general mobile terminal (5) is USB main website, field apparatus (7) is USB slave station.
4. industrial field device remote diagnosis maintenance system according to claim 1, it is characterized in that: the communication that long-range bridge service device (2) is set up between engineer station (1) with general mobile terminal (5) is connected, there is safety encipher decipher function, and support that multiple engineer station (1) is connected with multiple field apparatus (7) respectively simultaneously.
5. industrial field device remote diagnosis maintenance system according to claim 1, is characterized in that: engineer station (1) has No. ID, the general mobile terminal and safety encipher decipher function that manually can input needs connection.
6. an industrial field device remote diagnosis maintaining method according to claim 1, it is characterized in that: after general mobile terminal is connected with field equipment communication by USB cable, initiatively connect long-range bridge service device by wireless network simultaneously, and send to long-range bridge service device general mobile terminal No. ID, long-range bridge service device notifies No. ID of engineer station's general mobile terminal simultaneously, engineer station sends to long-range bridge service device needing the mobile terminal ID connected, long-range bridge service device is set up engineer station by No. ID of remote mobile terminal with encryption key and is connected with the communication of general mobile terminal, when after communication connection establishment, engineer station is by sending diagnosis, monitoring that order is carried out diagnosis to field apparatus and safeguarded.
7. the method for industrial field device remote diagnosis maintenance according to claim 6, is characterized in that the method concrete steps are as follows:
1) USB cable one end is used to connect the field apparatus needing diagnosis to safeguard, one end connection universal mobile terminal;
2), after general mobile terminal carries out optimum configurations, long-range bridge service device is connected by wireless network;
3) No. ID, Advise By Wire engineer station general mobile terminal;
4) engineer station inputs No. ID, general mobile terminal, and by the long-range bridge service device of Internet connection;
5) long-range bridge service device is set up engineer station by ID coupling and is connected with the communication of general mobile terminal;
6), after connection establishment, engineer station sends diagnostic command and carries out diagnosis maintenance to field apparatus;
7), after diagnosing maintenance to terminate, the connection of general mobile terminal and field apparatus is disconnected.
8. the method for industrial field device remote diagnosis maintenance according to claim 6, is characterized in that: the communications protocol between general mobile terminal and long-range bridge service device and between engineer station and long-range bridge service device is ICP/IP protocol.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410526338.0A CN104331063A (en) | 2014-10-09 | 2014-10-09 | Industrial field equipment remote diagnosis maintenance system and method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410526338.0A CN104331063A (en) | 2014-10-09 | 2014-10-09 | Industrial field equipment remote diagnosis maintenance system and method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN104331063A true CN104331063A (en) | 2015-02-04 |
Family
ID=52405809
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410526338.0A Pending CN104331063A (en) | 2014-10-09 | 2014-10-09 | Industrial field equipment remote diagnosis maintenance system and method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN104331063A (en) |
Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104993961A (en) * | 2015-06-30 | 2015-10-21 | 广州华多网络科技有限公司 | Equipment control methods, devices and system |
| CN106506709A (en) * | 2017-01-04 | 2017-03-15 | 飞天诚信科技股份有限公司 | A remote log acquisition method and system |
| CN106899082A (en) * | 2017-04-06 | 2017-06-27 | 南京南瑞继保电气有限公司 | A kind of protective relaying device remote diagnosis method and system |
| CN107085588A (en) * | 2016-02-15 | 2017-08-22 | Sap欧洲公司 | Networked Score Communication System |
| CN107222569A (en) * | 2017-07-07 | 2017-09-29 | 北京驰马特图像技术有限公司 | X-ray machine breakdown maintenance methods, devices and systems |
| CN107357280A (en) * | 2016-05-10 | 2017-11-17 | 梅特勒-托利多(常州)精密仪器有限公司 | On-site maintenance device and digital force-measuring system for digital force-measuring system |
| CN107636545A (en) * | 2015-06-10 | 2018-01-26 | 三菱电机大楼技术服务株式会社 | Equipment maintenance management system, equipment maintenance device and program |
| CN109063858A (en) * | 2017-06-08 | 2018-12-21 | 杭州羽智科技有限公司 | Intelligent remote module and its maintaining method for industrial equipment maintenance |
| CN109819052A (en) * | 2019-03-11 | 2019-05-28 | 华自科技股份有限公司 | Remote diagnosis method, device, computer equipment and storage medium |
| CN110138852A (en) * | 2019-05-09 | 2019-08-16 | 深圳市宏电技术股份有限公司 | A kind of long-range connection method, remote connecting device and remotely connect system |
| CN110196579A (en) * | 2019-04-18 | 2019-09-03 | 南京铁工机械有限公司 | A kind of steel bar processing equipment remote failure diagnosis system and application method |
| CN114037315A (en) * | 2021-11-17 | 2022-02-11 | 国家石油天然气管网集团有限公司华南分公司 | A maintenance method, device, system and readable storage medium for an automatic control system |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102130947A (en) * | 2011-01-30 | 2011-07-20 | 深圳市赛远自动化系统有限公司 | Remote monitored maintenance method and system based on 3G and cloud computing technology |
| CN202275323U (en) * | 2011-10-27 | 2012-06-13 | 广东工业大学 | Remote intelligent monitoring and maintaining system of industrial explosive packaging device |
| CN103135532A (en) * | 2013-01-30 | 2013-06-05 | 陈海波 | Device and method for wireless debugging fault diagnosis |
| CN103451866A (en) * | 2013-09-05 | 2013-12-18 | 新杰克缝纫机股份有限公司 | Remote monitoring and fault diagnosis system of industrial sewing machine |
| CN203872166U (en) * | 2014-05-27 | 2014-10-08 | 上海雄风自控工程有限公司 | HART hand-held device based on GSM with USB interface |
-
2014
- 2014-10-09 CN CN201410526338.0A patent/CN104331063A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102130947A (en) * | 2011-01-30 | 2011-07-20 | 深圳市赛远自动化系统有限公司 | Remote monitored maintenance method and system based on 3G and cloud computing technology |
| CN202275323U (en) * | 2011-10-27 | 2012-06-13 | 广东工业大学 | Remote intelligent monitoring and maintaining system of industrial explosive packaging device |
| CN103135532A (en) * | 2013-01-30 | 2013-06-05 | 陈海波 | Device and method for wireless debugging fault diagnosis |
| CN103451866A (en) * | 2013-09-05 | 2013-12-18 | 新杰克缝纫机股份有限公司 | Remote monitoring and fault diagnosis system of industrial sewing machine |
| CN203872166U (en) * | 2014-05-27 | 2014-10-08 | 上海雄风自控工程有限公司 | HART hand-held device based on GSM with USB interface |
Non-Patent Citations (1)
| Title |
|---|
| 朱国力 等: "基于蓝牙通信的工业现场设备调试监控方法", 《机械工程与自动化》 * |
Cited By (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107636545A (en) * | 2015-06-10 | 2018-01-26 | 三菱电机大楼技术服务株式会社 | Equipment maintenance management system, equipment maintenance device and program |
| CN104993961A (en) * | 2015-06-30 | 2015-10-21 | 广州华多网络科技有限公司 | Equipment control methods, devices and system |
| CN107085588A (en) * | 2016-02-15 | 2017-08-22 | Sap欧洲公司 | Networked Score Communication System |
| CN107085588B (en) * | 2016-02-15 | 2021-01-29 | Sap欧洲公司 | Networking fractional communication system |
| CN107357280A (en) * | 2016-05-10 | 2017-11-17 | 梅特勒-托利多(常州)精密仪器有限公司 | On-site maintenance device and digital force-measuring system for digital force-measuring system |
| CN106506709A (en) * | 2017-01-04 | 2017-03-15 | 飞天诚信科技股份有限公司 | A remote log acquisition method and system |
| CN106506709B (en) * | 2017-01-04 | 2019-05-10 | 飞天诚信科技股份有限公司 | A kind of remote log acquisition method and system |
| CN106899082A (en) * | 2017-04-06 | 2017-06-27 | 南京南瑞继保电气有限公司 | A kind of protective relaying device remote diagnosis method and system |
| CN109063858A (en) * | 2017-06-08 | 2018-12-21 | 杭州羽智科技有限公司 | Intelligent remote module and its maintaining method for industrial equipment maintenance |
| CN107222569A (en) * | 2017-07-07 | 2017-09-29 | 北京驰马特图像技术有限公司 | X-ray machine breakdown maintenance methods, devices and systems |
| CN109819052A (en) * | 2019-03-11 | 2019-05-28 | 华自科技股份有限公司 | Remote diagnosis method, device, computer equipment and storage medium |
| CN110196579A (en) * | 2019-04-18 | 2019-09-03 | 南京铁工机械有限公司 | A kind of steel bar processing equipment remote failure diagnosis system and application method |
| CN110138852A (en) * | 2019-05-09 | 2019-08-16 | 深圳市宏电技术股份有限公司 | A kind of long-range connection method, remote connecting device and remotely connect system |
| CN114037315A (en) * | 2021-11-17 | 2022-02-11 | 国家石油天然气管网集团有限公司华南分公司 | A maintenance method, device, system and readable storage medium for an automatic control system |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN104331063A (en) | Industrial field equipment remote diagnosis maintenance system and method | |
| CN102890481B (en) | There is the handheld field maintenance tool in procedure communication tunnel | |
| CN103078917B (en) | Embedded remote universal upgrading system based on general packet radio service (GPRS) and upgrading method based on embedded remote universal upgrading system | |
| CN107026764A (en) | A remote debugging method, device, server and system | |
| CN106829668A (en) | A kind of elevator long distance adjustment method and device | |
| CN204823537U (en) | Elevator debug system based on wi -Fi communication and smart mobile phone | |
| CN104895547A (en) | Intelligent mobile monitoring and full-automatic maintenance method and device of electric control system of drilling machine | |
| CN111865710A (en) | Remote equipment debugging system based on public network environment | |
| CN105180367A (en) | Air conditioning unit data transmission method and system | |
| CN202404425U (en) | Industrial control equipment fault alarm information transmission system | |
| CN109884971A (en) | Long-range control method, apparatus and system | |
| CN112866191A (en) | OT and IT integrated system based on 5G DTU system | |
| CN100450178C (en) | A remote monitoring system for general automation equipment based on screen simulation technology | |
| CN105392131A (en) | Device and method for configuring and managing wireless access point | |
| CN204612082U (en) | For point inspection device and the air-conditioner system of air-conditioner | |
| CN104216399B (en) | Remote debugging method of image transmission based remote distribution transformer terminal debugging system | |
| CN104362740B (en) | Direct-current power transmission system | |
| WO2017197829A1 (en) | Test information management method and apparatus, and test case execution system and device | |
| CN104268066A (en) | Method and system for maintaining computer | |
| CN105388891A (en) | Fault diagnosis device and method for fieldbus system | |
| CN104122849A (en) | Computer room wireless monitoring method and system, handheld device and computer room device | |
| CN210780850U (en) | Internet of things radio frequency control intelligent gateway | |
| JP5461646B2 (en) | Remote connection process monitoring method and remote connection monitoring system | |
| CN105429871A (en) | An Embedded Web Gateway and Communication System Based on Wi-Fi and PROFIBUS-DP Bus Interconnection | |
| CN113794953A (en) | Quartz ore remote data monitoring wireless alarm system based on 5G network |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20150204 |