CN109063858B - Intelligent remote module for industrial equipment maintenance and maintenance method thereof - Google Patents
Intelligent remote module for industrial equipment maintenance and maintenance method thereof Download PDFInfo
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Abstract
The invention relates to the field of industrial routers and remote control thereof, and discloses an intelligent remote module for industrial equipment maintenance and a maintenance method thereof. The system comprises a main chip, a radio frequency chip, a flash memory and a memory; the system further comprises a cloud platform, a first communication interface in communication connection with the hardware processor, and a second communication interface in remote communication connection with the cloud platform, wherein the cloud platform comprises a login system, an equipment management system, an enterprise management system, a product type entry system, a product management system and a remote maintenance system. The invention is characterized in that: automation, namely, by a cloud platform, under the condition that few people directly participate, a remote instruction is issued according to the requirement of a manager to enable equipment to realize an expected production target through operations such as automatic detection, information processing and the like; informationization, namely performing data acquisition on production equipment through a cloud platform, and extracting useful information to guide production; and intellectualization, namely, carrying out optimization analysis on the basis of a database acquired by a cloud platform to provide technical support for production management.
Description
Technical Field
The invention is a divisional application of the invention patent application with a parent application number of 201710428873.6. The utility model relates to an industrial router and the remote control field thereof, in particular to an intelligent remote module for industrial equipment maintenance and a maintenance method thereof.
Background
With the complexity of industrial products, more and more industrial equipment is required, and in order to obtain better industrial equipment, enterprises need different equipment from different regions. Therefore, in the later maintenance process, huge enterprise cost and time cost are brought to equipment manufacturers and user enterprises. There is a need for a facility that enables the secure remote management, monitoring and maintenance of equipment sold to the facility manufacturer.
Disclosure of Invention
The invention provides an intelligent remote module for industrial equipment maintenance and a maintenance method thereof, aiming at the problems of inconvenience in equipment maintenance, high maintenance cost and the like in the prior art.
In order to solve the technical problem, the invention is solved by the following technical scheme:
the intelligent remote module for industrial equipment maintenance comprises a main chip, a radio frequency chip, a flash memory and a memory; the system comprises a hardware processor, a cloud platform, a first communication interface and a second communication interface, wherein the first communication interface is in communication connection with the hardware processor, the second communication interface is in remote communication connection with the cloud platform, and the cloud platform comprises a login system, an equipment management system, an enterprise management system, a product type entry system, a product management system and a remote maintenance system;
the login system is used for account registration and account login of the user;
the equipment management system is used for remotely checking the information of all intelligent remote modules bound by the cloud platform and remotely maintaining the hardware processor;
the enterprise management system is used for inputting enterprise information and enterprises;
the product type input system belongs to a subsystem of an enterprise management system and is used for inputting products produced by industrial equipment and related information thereof and inputting a hardware processor corresponding to the products;
the product management system is a subsystem of the equipment management system and is used for managing a hardware processor connected with the intelligent remote module, managing and modifying the type of the produced product and related parameters of the product, and displaying, monitoring and modifying related data of industrial equipment for producing the product;
and the remote maintenance system is used for remotely maintaining the hardware processor.
Preferably, the main chip adopts AR9344 developed by the United states of America high-traffic corporation; the radio frequency chip is a 2.4GHz radio frequency chip set carried by a main chip ARP 9344; the flash memory adopts 16M spi flash and is used for storing programs for starting the device.
Preferably, the first communication interface is an RJ45 network interface or an RS232 interface or an RS458 interface.
Preferably, the system further comprises a 4G module for connecting a 4G network.
Preferably, the connection mode of the second communication port and the cloud platform is a PPoE or 3G/4G network or a local area network or a wireless repeater.
A remote maintenance method of industrial equipment comprises an intelligent remote module and a hardware processor connected with the intelligent remote module through a first communication interface;
the maintenance method comprises the following steps:
step one, registration of user
1) A user logs in a cloud platform for the first time and provides an account number and a password; after the cloud platform successfully verifies the password provided by the user, the cloud platform database inputs the account and the password of the user;
2) binding the WeChat, wherein the registered account is bound with the WeChat account through the two-dimensional code of the WeChat platform;
3) entering an enterprise input system and inputting enterprise information;
step two, binding the cloud platform and the intelligent remote module;
1) determining that the remote communication module is connected with an external network, and accessing the intelligent remote module through a browser;
2) entering a management background of the intelligent remote module, providing a WeChat two-dimensional code by the management background, and binding the intelligent remote module with a cloud platform account by scanning the two-dimensional code through a WeChat account bound with the cloud platform account;
adding a hardware processor to the cloud platform account;
the hardware processor is connected with three modes of Ethernet, RS232 and RS485, and different adding modes are selected for equipment in the module management background aiming at the three different connecting modes;
connecting hardware processors via Ethernet
The first step is as follows: after entering the intelligent remote module management background, selecting Ethernet connection,
the second step is that: inputting an IP address of a hardware processor, and then storing and synchronizing the IP address to the cloud platform for operation, wherein the hardware processor is added successfully;
(II) connecting hardware processor through RS232
After entering the intelligent remote module management background, selecting a connection mode to be RS232, and then storing and synchronizing to the cloud platform for operation, wherein the hardware processor is added successfully;
(III) connecting the hardware processor through RS485
After entering the intelligent remote module management background, selecting a connection mode to be RS485, and then storing and synchronizing to the cloud platform for operation, wherein the hardware processor is successfully added;
step four, entering an equipment management system;
1) checking the intelligent remote module bound by the cloud platform for managing the current account, and renaming the intelligent remote module according to actual needs;
2) the intelligent remote module can be roughly positioned on the cloud platform;
step five, recording the product type into a system;
1) inputting the product type, and after naming the intelligent remote module, accessing a product type inputting system to input the product after determining that the production equipment is connected with the PLC and the PLC is connected with the intelligent remote module and ensuring that the PLC and the intelligent remote module are started; the input information comprises the name and the model of the product and a hardware processor used for producing the product;
step six, entering a product management system;
1) adding data to be monitored to the established product types;
2) and matching and binding the hardware processor, the intelligent remote module and the product type.
Preferably, the matching and binding of the hardware processor, the intelligent remote module and the product type are performed in the step six, which comprises the following steps,
the first step is as follows: selecting an intelligent remote module without a specified product type, and then editing, wherein the edited content comprises product information, product type, installation time, production time and other information, so that the product type corresponds to the intelligent remote module and a hardware processor;
the second step is that: after the matching is completed, the data to be monitored of the product is realized to correspond to the hardware processor and the intelligent remote module, and the real-time checking can be realized.
Preferably, the method also comprises a remote maintenance method, wherein the remote maintenance method is used for entering a remote maintenance system and remotely editing, debugging and managing the monitoring data on line through upper computer software.
Preferably, the hardware processor is a PLC device or an HMI device.
Preferably, the data transmitted by the hardware processor to the cloud platform is encrypted by an AES128 encryption algorithm.
By adopting the technical scheme, the invention has the following beneficial effects:
the present invention provides a remote module for remote connection of a PLC device or HMI device and a computer. The invention also provides a cloud platform, and the cloud platform can remotely bind the PLC equipment or the HMI equipment through the intelligent remote module. The cloud platform can carry out remote monitoring and editing to PLC equipment or HMI equipment. The cloud platform is used for sorting the produced product information and monitoring related parameters of industrial equipment connected with the PLC equipment or the HMI equipment. Thereby realizing automatic, informationized and intelligent remote control.
Automation: through the cloud platform, under the condition that people are less in direct participation, a remote instruction is issued according to the requirement of a manager, and the equipment realizes an expected production target through operations such as automatic detection, information processing and the like.
Informationization: and data acquisition is carried out on the production equipment through the cloud platform, and useful information is extracted to guide production.
Intelligentization: and on the basis of a database collected by a cloud platform, optimizing and analyzing to provide technical support for production management.
Detailed Description
The present invention will be described in further detail with reference to examples.
Example 1
The intelligent remote module for industrial equipment maintenance comprises a main chip, a radio frequency chip, a flash memory and a memory; the system comprises a hardware processor, a cloud platform, a first communication interface and a second communication interface, wherein the first communication interface is in communication connection with the hardware processor, the second communication interface is in remote communication connection with the cloud platform, and the cloud platform comprises a login system, an equipment management system, an enterprise management system, a product type entry system, a product management system and a remote maintenance system;
the login system is used for account registration and account login of the user;
the equipment management system is used for remotely checking the information of all intelligent remote modules bound by the cloud platform and remotely maintaining the hardware processor;
the enterprise management system is used for inputting enterprise information and enterprises;
the product type input system belongs to a subsystem of an enterprise management system and is used for inputting products produced by industrial equipment and related information thereof and inputting a hardware processor corresponding to the products;
the product management system is a subsystem of the equipment management system and is used for managing a hardware processor connected with the intelligent remote module, managing and modifying the type of the produced product and related parameters of the product, and displaying, monitoring and modifying related data of industrial equipment for producing the product;
and the remote maintenance system is used for remotely maintaining the hardware processor.
The main chip adopts AR9344 developed by the United states of America high-traffic corporation; the radio frequency chip is a 2.4GHz radio frequency chip set carried by a main chip ARP 9344; the flash memory adopts 16M spi flash and is used for storing programs for starting the device. The first communication interface is an RJ45 network interface, an RS232 interface or an RS458 interface. Also comprises a 4G module for connecting the 4G network. The connection mode of the second communication port and the cloud platform is PPoE or 3G/4G network or local area network or wireless repeater.
A method of remote maintenance of industrial equipment comprising the steps of:
wherein, the hardware processor is a PLC.
Firstly, the physical connection of the equipment is carried out:
firstly, equipment power supply connection: the power supply part of the intelligent remote module adopts two access modes of a DC (direct current) terminal and a phoenix terminal, and the power supply is supplied by a direct current (24V) voltage and a 2A current.
Secondly, access of the PLC equipment: the intelligent remote module is connected with the PLC equipment through the Ethernet: the intelligent remote module is provided with a LAN port, and the LAN port of the intelligent remote module is connected with the RJ45 port of the PLC equipment through a network cable.
The intelligent remote module is connected with the PLC equipment through RS 232: the intelligent remote module is connected with the PLC and the HMI through RS232 serial ports.
The intelligent remote module is connected with the PLC equipment through RS 485: the intelligent remote module is connected with the PLC and the HMI through RS485 serial ports.
Network connection of the intelligent remote module: the intelligent remote module supports four external network connection modes of PPPoE, 4G, DHCP and wireless relay, and any one of the modes can be adopted for connection when network connection is carried out.
Before setting the external network connection mode, please use a computer (or a mobile phone or a pad) to connect the intelligent remote module through a wired or wireless network, input the IP address of the intelligent remote module by a browser, and access the 'intelligent remote module management background' to select the external network connection mode. It should be noted that when the external network configuration mode is selected to be 4G, please ensure that the 4G network card is inserted into the intelligent remote module.
The specific remote maintenance steps are as follows:
step one, registration of user
And logging in the cloud platform, wherein a user registers and creates an account through the own mobile phone number and according to the prompt through a login system, and the user logs in the cloud platform through the mobile phone number.
After the account logs in, a page provides a WeChat two-dimensional code for binding a WeChat account, and a user scans the WeChat two-dimensional code through a WeChat platform to bind the WeChat account of the user and an account of a cloud platform.
And (3) enterprise information input: and the user enters the enterprise management system to edit enterprise information, wherein the enterprise information comprises information such as an enterprise name, an enterprise type, an enterprise principal, a contact way of the enterprise principal and the like.
Step two, binding the cloud platform and the intelligent remote module:
firstly, determining that a remote communication module is connected with an external network, and accessing an intelligent remote module through a browser;
the second step is that: entering a management background of the intelligent remote module, providing the WeChat two-dimensional code by the management background, and binding the intelligent remote module with the cloud platform account by scanning the two-dimensional code through the WeChat account bound with the cloud platform account.
Step three, adding PLC equipment to the cloud platform account:
the PLC equipment is connected with three modes of Ethernet, RS232 and RS485, and different adding modes are selected for equipment on a module management background according to the three different connecting modes.
Connecting PLC equipment through Ethernet
The first step is as follows: after entering the intelligent remote module management background, selecting Ethernet connection,
the second step is that: and inputting the IP address of the PLC equipment, and then storing and synchronizing the IP address to the cloud platform for operation, wherein the PLC equipment is successfully added.
(II) connecting PLC equipment through RS232
After entering the intelligent remote module management background, selecting a connection mode to be RS232, and then storing and synchronizing to the cloud platform for operation, wherein the PLC equipment is successfully added.
(III) connecting with PLC equipment through RS485
And after entering the intelligent remote module management background, selecting a connection mode to be RS485, and then storing and synchronizing to the cloud platform for operation, wherein the PLC equipment is successfully added.
Use of the cloud platform:
step four, entering a device management system, wherein the functions of the device management system comprise:
checking an intelligent remote module bound by a cloud platform for managing a current account, and renaming the intelligent remote module according to actual needs;
and (II) roughly positioning the intelligent remote module on the cloud platform. After the production enterprise purchases the equipment, the manufacturing enterprise can set the position of the equipment in the testing and installation stages. After setting, the manufacturing enterprise can clearly know which city the device is in. And when positioning is carried out, manually positioning the position of the equipment in the submenu of the intelligent remote module according to the system map.
And step five, entering a product type entry system, belonging to a subsystem of an enterprise management system and used for:
product type entry
After naming the intelligent remote module, accessing a product type entry system for product entry after determining that the production equipment is connected with the PLC and the PLC is connected with the intelligent remote module and ensuring that the PLC and the intelligent remote module are started.
The entered information includes the name, model number of the product and the PLC device used to produce the product.
Step six, entering a product management system, wherein the product management system is a subsystem of the equipment management system and is used for:
after (one) the product type is established, the data to be monitored can now be added to the product type. The adding process is to enter a product management system,
the first step is as follows: selecting a product type under the summary of the monitoring data, and performing new construction operation;
the second step is that: and adding data of the PLC equipment to be detected, and confirming after the addition is finished.
And (II) matching the PLC equipment, the intelligent remote module and the product type, wherein the steps are as follows:
the first step is as follows: and selecting the intelligent remote module without the appointed product type, and then editing, wherein the edited content comprises product information, product type, installation time, production time and other information, so that the product type corresponds to the intelligent remote module and the PLC equipment.
The second step is that: after the matching is completed, the data to be monitored of the product is realized to correspond to the PLC equipment and the intelligent remote module, and the real-time checking can be realized.
And thirdly, issuing a remote instruction of the PLC equipment, wherein the issued instruction comprises modifying the detected data.
And seventhly, performing remote maintenance, namely the remote maintenance system is used for performing remote maintenance on the equipment, entering the remote maintenance system, performing remote operation maintenance operation, enabling the intelligent remote module to be in a maintenance state, remotely editing, debugging and managing monitoring data on line through upper computer software, and automatically stopping the data acquisition of the equipment connected with the serial port.
The data transmitted to the cloud platform by the PLC equipment is encrypted through an AES128 encryption algorithm.
In summary, the above-mentioned embodiments are only preferred embodiments of the present invention, and all equivalent changes and modifications made in the claims of the present invention should be covered by the claims of the present invention.
Claims (1)
1. An intelligent remote module for industrial equipment maintenance, characterized in that: the system comprises a main chip, a radio frequency chip, a flash memory, a memory and a 4G module for connecting a 4G network; the system comprises a hardware processor, a cloud platform, a first communication interface and a second communication interface, wherein the first communication interface is in communication connection with the hardware processor, the second communication interface is in remote communication connection with the cloud platform, and the cloud platform comprises a login system, an equipment management system, an enterprise management system, a product type entry system, a product management system and a remote maintenance system;
the login system is used for account registration and account login of the user;
the equipment management system is used for remotely checking the information of all intelligent remote modules bound by the cloud platform and remotely maintaining the hardware processor;
the enterprise management system is used for inputting enterprise information and enterprises;
the product type input system belongs to a subsystem of an enterprise management system and is used for inputting products produced by industrial equipment and related information thereof and inputting a hardware processor corresponding to the products;
the product management system is a subsystem of the equipment management system and is used for managing a hardware processor connected with the intelligent remote module, managing and modifying the type of the produced product and related parameters of the product, and displaying, monitoring and modifying related data of industrial equipment for producing the product;
a remote maintenance system for remote maintenance of a hardware processor, wherein,
the main chip adopts AR9344 developed by the United states of America high-traffic corporation; the radio frequency chip is a 2.4GHz radio frequency chip set carried by a main chip ARP 9344; the flash memory adopts 16M spi flash and is used for storing programs of the starting device;
the first communication interface comprises an RJ45 network port, an RS232 interface and an RS458 interface;
the second communication port is connected with the terminal computer in a way of connecting with an external network through a PPoE (Peer-to-Peer) or 3G/4G network or a local area network or through a wireless repeater;
the remote maintenance steps are as follows:
step one, registering a user;
logging in the cloud platform, wherein a user registers and creates an account through a mobile phone number of the user and according to a prompt through a login system, and the user logs in the cloud platform through the mobile phone number;
after the account logs in, a page provides a WeChat two-dimensional code for binding a WeChat account, and a user scans the WeChat two-dimensional code through a WeChat platform to bind the WeChat account of the user with an account of a cloud platform;
and (3) enterprise information input: a user enters an enterprise management system to edit enterprise information, wherein the enterprise information comprises information such as an enterprise name, an enterprise type, an enterprise principal, a contact way of the enterprise principal and the like;
step two, binding the cloud platform and the intelligent remote module:
firstly, determining that a remote communication module is connected with an external network, and accessing an intelligent remote module through a browser;
the second step is that: entering a management background of the intelligent remote module, providing a WeChat two-dimensional code by the management background, and binding the intelligent remote module with a cloud platform account by scanning the two-dimensional code through a WeChat account bound with the cloud platform account;
step three, adding PLC equipment to the cloud platform account:
the PLC equipment is connected with three modes of Ethernet, RS232 and RS485, and different adding modes are selected for equipment in a module management background aiming at the three different connecting modes;
connecting PLC equipment through Ethernet
The first step is as follows: after entering the intelligent remote module management background, selecting Ethernet connection,
the second step is that: inputting the IP address of the PLC equipment, and then storing and synchronizing the IP address to the cloud platform for operation, wherein the PLC equipment is successfully added;
(II) connecting PLC equipment through RS232
After entering the intelligent remote module management background, selecting a connection mode to be RS232, and then storing and synchronizing to the cloud platform for operation, wherein the PLC equipment is added successfully;
(III) connecting with PLC equipment through RS485
After entering the intelligent remote module management background, selecting a connection mode to be RS485, and then storing and synchronizing to the cloud platform for operation, wherein the PLC equipment is added successfully;
use of the cloud platform:
step four, entering a device management system, wherein the functions of the device management system comprise:
checking an intelligent remote module bound by a cloud platform for managing a current account, and renaming the intelligent remote module according to actual needs;
secondly, the intelligent remote module can be positioned on the cloud platform;
step five, entering a product type entry system for:
product type entry
After naming the intelligent remote module, accessing a product type input system to input a product after determining that production equipment is connected with a PLC (programmable logic controller), the PLC is connected with the intelligent remote module and the PLC and the intelligent remote module are started;
step six, entering a product management system, wherein the product management system is a subsystem of the equipment management system and is used for:
after a product type is established, adding data needing to be monitored in the product type; the adding process comprises the following steps of entering a product management system: selecting a product type under the summary of the monitoring data, and performing new construction operation;
the second step is that: adding data of the PLC equipment to be detected, and confirming after the addition is finished;
and (II) matching the PLC equipment, the intelligent remote module and the product type, wherein the steps are as follows:
the first step is as follows: selecting an intelligent remote module without a specified product type, and then editing;
the second step is that: after matching is completed, the data to be monitored of the product is realized to correspond to the PLC equipment and the intelligent remote module;
thirdly, the issuing of the remote instruction of the PLC equipment is realized, and the issued instruction comprises the modification of the detected data;
and seventhly, remotely maintaining, namely remotely maintaining the system, and entering the remote maintenance system to perform remote operation and maintenance operation on the equipment.
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| CN201811041893.9A CN109063858B (en) | 2017-06-08 | 2017-06-08 | Intelligent remote module for industrial equipment maintenance and maintenance method thereof |
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- 2017-06-08 CN CN201811041893.9A patent/CN109063858B/en active Active
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| CN1591252A (en) * | 2004-05-20 | 2005-03-09 | 章近达 | Equipment management network monitoring system |
| CN1601415A (en) * | 2004-10-15 | 2005-03-30 | 李迪 | Opening rearrangeable soft digital control system |
| CN204496241U (en) * | 2015-01-04 | 2015-07-22 | 湖南华辰智通科技有限公司 | Based on the PLC long distance control system in high in the clouds |
| CN106340170A (en) * | 2016-08-31 | 2017-01-18 | 江苏江华水处理设备有限公司 | Wireless transmission based water treatment expert system |
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| Publication number | Publication date |
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| CN107273981A (en) | 2017-10-20 |
| CN109063858A (en) | 2018-12-21 |
| CN107273981B (en) | 2018-10-23 |
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