CN105467961A - Equipment operation and maintenance management system applicable to industrial enterprises - Google Patents
Equipment operation and maintenance management system applicable to industrial enterprises Download PDFInfo
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- CN105467961A CN105467961A CN201510972867.8A CN201510972867A CN105467961A CN 105467961 A CN105467961 A CN 105467961A CN 201510972867 A CN201510972867 A CN 201510972867A CN 105467961 A CN105467961 A CN 105467961A
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- 238000012423 maintenance Methods 0.000 title claims abstract description 13
- 238000004891 communication Methods 0.000 claims abstract description 39
- 238000012544 monitoring process Methods 0.000 claims abstract description 25
- 230000005540 biological transmission Effects 0.000 claims abstract description 21
- 238000004458 analytical method Methods 0.000 claims abstract description 11
- 230000006870 function Effects 0.000 claims abstract description 9
- 238000003745 diagnosis Methods 0.000 claims description 7
- 238000005516 engineering process Methods 0.000 claims description 7
- 150000001875 compounds Chemical class 0.000 claims description 6
- 238000005265 energy consumption Methods 0.000 claims description 6
- 230000006835 compression Effects 0.000 claims description 4
- 238000007906 compression Methods 0.000 claims description 4
- 238000006073 displacement reaction Methods 0.000 claims description 4
- 238000006243 chemical reaction Methods 0.000 claims description 3
- 238000012546 transfer Methods 0.000 claims description 3
- 238000013480 data collection Methods 0.000 abstract 5
- 238000007726 management method Methods 0.000 description 35
- 238000000034 method Methods 0.000 description 7
- 230000002159 abnormal effect Effects 0.000 description 3
- 238000012217 deletion Methods 0.000 description 2
- 230000037430 deletion Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000010354 integration Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000007792 addition Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010835 comparative analysis Methods 0.000 description 1
- 230000013011 mating Effects 0.000 description 1
- 230000006386 memory function Effects 0.000 description 1
- 230000000069 prophylactic effect Effects 0.000 description 1
Classifications
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/4183—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by data acquisition, e.g. workpiece identification
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/31—From computer integrated manufacturing till monitoring
- G05B2219/31437—Monitoring, global and local alarms
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P80/00—Climate change mitigation technologies for sector-wide applications
- Y02P80/10—Efficient use of energy, e.g. using compressed air or pressurized fluid as energy carrier
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/80—Management or planning
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- General Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Quality & Reliability (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
- Testing And Monitoring For Control Systems (AREA)
Abstract
The invention discloses an equipment operation and maintenance management system applicable to industrial enterprises. The system comprises an on-site data collection subsystem and a remote management and control subsystem, wherein the on-site data collection subsystem comprises an intelligent sensor module, a video collection module and an intelligent communication management module; collection, storage, management and transmission of data are realized; and wired or wireless manners are used in communications. The on-site data collection subsystem provides basic information for the remote management and control subsystem; the remote management and control subsystem comprises a database server, a data collection server, an application management server and a monitoring and management platform; and functions including monitoring, inquiry, statistics, analysis, management and control are carried out to the transmitted basic data. The on-site data collection subsystem interacts with the remote management and control subsystem by the intelligent communication management module.
Description
Technical field
The present invention relates to plant equipment operation management field, be specifically related to a kind of equipment operation management system being applicable to industrial enterprise.
Background technology
For a long time, industrial enterprise continues to use managerial personnel to the operation management of equipment always and regularly patrols, the form that prophylactic repair and hand-kept combine, although the fault effectively reducing equipment occurs, but when equipment occurs abnormal, can not react in time, simultaneously along with the technology of commercial unit becomes increasingly complex, overhaul of the equipments difficulty is increasing, require more and more higher to technician's professional standards, traditional artificial maintenance model can not meet the needs of modern enterprise far away, therefore the business equipment operation management mode changed in the past is the basic of solution current industrial enterprise operation management work, to the safety in production ensureing enterprise, reduce production cost significant.
In addition, along with technology of Internet of things is day by day deep in the application of industrial enterprise, how technology of Internet of things and business equipment are combined, build unified enterprise's operation management system, realize that equipment running status is monitored in real time, failure message real-time query and fault warning function, become the active demand of enterprise.
Summary of the invention
Object of the present invention provides a kind of equipment operation management system being applicable to industrial enterprise, intelligent sensor module interface supports dissimilar sensor device, be connected with field apparatus by sensor, the running state information of Real-time Collection equipment, select suitable transmission mode by Intelligent communication module, data acquisition server information be sent in telemanagement and control subsystem carries out preliminary data process.
Object of the present invention adopts the realization of following technology: a kind of equipment operation management system being applicable to industrial enterprise, it is characterized in that comprising on-site data gathering subsystem, telemanagement and control subsystem, on-site data gathering subsystem comprises intelligent sensor module, video acquisition module, intelligent communication administration module, telemanagement and control subsystem comprise database server, data acquisition server, application management server and monitoring and management platform, and it is mutual that on-site data gathering subsystem passes through intelligent communication administration module and telemanagement and control subsystem.
Described intelligent sensor module: be connected with described intelligent communication administration module, for gathering, sending, receive data;
Described video acquisition module: be connected with described intelligent communication administration module, for the Real-time Collection of image and video, compression and transmission;
Described intelligent communication administration module: be connected with described intelligent sensor module, video acquisition module, remote data acquisition server respectively, for providing wired or wireless transfer channel for described intelligent sensor module and described video acquisition module, and the information transmission gathered to described remote data acquisition server;
Described remote data acquisition server: be connected with described intelligent communication administration module, described database server respectively, for resolving gathering the data received and preserve, and is transferred to database server the data after resolving;
Described database server: for preserving the data received carrying out;
Described application management server: be connected with described database server, data for calling data storehouse server complete the statistics of data, analysis, form, management and controlling functions, the operating result of application management server are transferred to database server simultaneously;
Described monitoring and management platform: be connected with described application management server, for by user operation and described application management server mutual, describedly comprise user alternately monitor and managment is carried out to the data of described application management server, also comprise and the result of monitor and managment is notified user.
Preferably, described intelligent communication administration module, comprises single-chip microcomputer, serial ports, serial ports modular converter, network interface, wireless communication interface, SD card and paralleling flash memory module, for supporting wire transmission; Described serial ports modular converter, for supporting that serial ports turns the data transmission of network interface; Described serial ports is RS232 interface, RS485 interface; Described network interface is RJ45 interface; Described wireless communication interface, for supporting wireless transmission; Described SD card and paralleling flash memory module, for ensureing the integrality of data and non-volatile.
Preferably, described intelligent sensor module is made up of single-chip microcomputer, compound circuit, A/D and D/A change-over circuit, RS232 interface, ZigBee module and error compensation circuit, described compound circuit comprises the circuit for calculating pressure, temperature, flow, speed, displacement, described intelligent sensor module is used for sending after the conversion of gathered data, and receive long-distance user's instruction, to realize the opening and closing of intelligent sensor module.
Preferably, the master chip of described intelligent sensor module is STM32VET6 chip, and described STM32VET6 chip comprises ARM-CortexM3 kernel, and 80 I/O mouths, for according to different sensors flexible configuration interface type.
Preferably, described video acquisition module comprises TMS320DM642DSP chip, for supporting the Real-time Collection of image and video, MPEG4 compression and transmitting.
Preferably, described application management server is B/S framework, for adopting JavaWeb technology, and realizes the storage of data, statistics, analysis, form, management and control.
Preferably, described monitoring and management platform comprises video monitoring, energy consumption monitoring, efficiency diagnosis, energy-saving analysis, warning information, File Maintenance unit, notification unit.
The invention has the beneficial effects as follows: intelligent sensor module possesses A/D, D/A interface and RS232 interface, support the wired and wireless transmission of analog and digital signal output and signal, overcome the shortcoming can only mating single type sensor simultaneously, the eurypalynous sensor interface of intelligent sensor module integration, comprises the types such as industrial common temperature, pressure, flow, rotating speed and displacement; Intelligent communication administration module improves the single communication mode of intrinsic communication manager, supports wired and wireless transmission, and simultaneously module integration serial server function, supports that serial ports turns the data transmission of network interface; In addition intelligent communication administration module possesses the two memory function of SD card and flash, ensure that the integrality of data and non-volatile.
A set of Distant supervision and control system is provided to the field apparatus operation and maintenance of industrial enterprise, any running state information of field apparatus can be transferred to remote data management center by right place, when equipment operation exception, directly operation maintenance personnel can be notified by the form of mailing or note, greatly reduce the workload of operation maintenance personnel, and improve the operational efficiency of equipment.
Accompanying drawing explanation
Accompanying drawing described herein is used to provide a further understanding of the present invention, and form a application's part, schematic description and description of the present invention, for explaining the present invention, does not form inappropriate limitation of the present invention, in the accompanying drawings:
Fig. 1 is a kind of overall system view being applicable to the equipment operation management system of industrial enterprise provided by the invention;
Fig. 2 is intelligent communication administration module structural representation provided by the invention;
Fig. 3 is intelligent sensor modular structure schematic diagram provided by the invention;
Fig. 4 is monitoring and management platform structure schematic diagram provided by the invention.
Embodiment
Below with reference to the accompanying drawings and in conjunction with the embodiments, describe the present invention in detail.
A kind of equipment operation management system being applicable to industrial enterprise that the present invention proposes by reference to the accompanying drawings and instantiation be described in detail as follows:
As shown in Figure 1, the present invention is a kind of equipment operation management system being applicable to industrial enterprise, comprise on-site data gathering subsystem, telemanagement and control subsystem two parts, on-site data gathering subsystem comprises intelligent sensor module, video acquisition module, intelligent communication administration module, realize the collection of data, storage, management and transmission, communication modes adopts wired or wireless mode.On-site data gathering subsystem provides Back ground Information for telemanagement and control subsystem.Telemanagement and control subsystem comprise database server, data acquisition server, application management server and monitoring and management platform; Monitor transmitting the basic data come, inquire about, add up, analyze, manage and controlling functions.On-site data gathering subsystem is undertaken by intelligent communication administration module and telemanagement and control subsystem alternately.
Intelligent communication administration module provides wired or wireless transfer channel for intelligent sensor module and video acquisition module, and the information transmission gathered to remote data acquisition server, data acquisition server is resolved data and is preserved, and the data after resolving are transferred to database server and preserve, the data of application management server calling data storehouse server complete the statistics of data, analyze, form, management and controlling functions, the operation of application management server simultaneously also affects the data in database server, the increasing of such as data, delete, change, look into operation.The function that application and management server realize is undertaken alternately by control and management platform and user, and the operation of user simultaneously directly affects application and management server again, finally causes the change of database.
As shown in Figure 2, described intelligent communication administration module, comprises single-chip microcomputer, serial ports, serial ports modular converter, network interface, wireless communication interface, SD card and paralleling flash memory module, for supporting wire transmission;
Described serial ports modular converter, for supporting that serial ports turns the data transmission of network interface;
Described serial ports is RS232 interface, RS485 interface;
Described network interface is RJ45 interface;
Described wireless communication interface, for supporting wireless transmission;
Described SD card and paralleling flash memory module, for ensureing the integrality of data and non-volatile;
RS232 is used for realizing closely serial communication with PC, and RS485 is connected with the interface of intelligent sensor module, and Intelligent communication module has also reserved wireless communication interface simultaneously, accesses the radio communication that corresponding ZigBee, GPRS, 3G module realizes data.
As shown in Figure 3, intelligent sensor module is made up of single-chip microcomputer, compound circuit, A/D and D/A change-over circuit, RS232 interface, ZigBee module and error compensation circuit, described compound circuit comprises the circuit for calculating pressure, temperature, flow, speed, displacement, described intelligent sensor module is used for sending after the conversion of gathered data, and receive long-distance user's instruction, to realize the opening and closing of intelligent sensor module.
Intelligent sensor module interface master chip is STM32VET6 chip, take ARM-CortexM3 as kernel, reach 80 I/O mouths fast, according to different sensors flexible configuration interface type, data transceiver interface adopts RS485 communication interface, supported data remote transmission.
As shown in Figure 4, monitoring and management platform comprises video monitoring, energy consumption monitoring, efficiency diagnosis, energy-saving analysis, warning information and File Maintenance unit.Video monitoring comprises equipment failure picture control, safeguards video monitoring, hand monitor inquiry, supports in real time and historical query; Energy consumption monitoring to enterprise with can equipment and master operation monitor, for efficiency diagnosis and energy-saving analysis provide basic data, energy consumption monitoring comprises monitoring in real time and period monitoring, and user can use energy information in the Flexible Query time period; Efficiency diagnosis comprises energy efficiency of equipment diagnosis and the diagnosis of technique efficiency, by name plate information and the operational factor of fetch equipment, by parameter and rower, look forward to marking, GB comparative analysis, calculate equipment and whether operate in optimum condition, simultaneously to the operation in mark technique, find out operation not up to standard; Energy-saving analysis unit diagnoses several function by the video monitoring in preceding units, energy consumption monitoring, efficiency, for user exports an Energy Efficiency Analysis report, user can specify time period and the region of report flexibly, such as certain workshop, certain product line or whole enterprise; Warning information unit is used for the abnormal information of checkout equipment and operation, also the scope of user oneself setting alarm is allowed, when the Data Out of Range gathered, warning information will be there is in warning information unit, warning information can adopt the mode of mail or note to notify managerial personnel, accomplishes abnormal timely process; File Maintenance unit comprises plant maintenance, process maintenance, user safeguards and video is safeguarded, equipment and process safeguards the additions and deletions and the amendment that comprise equipment and process, and user's maintenance comprises deletion, increase, revises user and designated user authority.Video is safeguarded and is comprised video equipment information configuration, monitored object, guarded region configuration etc.
The above; be only the present invention's preferably embodiment, but protection scope of the present invention is not limited thereto, is anyly familiar with those skilled in the art in the technical scope that the present invention discloses; the change that can expect easily or replacement, all should be encompassed within protection scope of the present invention.Therefore, protection scope of the present invention should be as the criterion with the protection domain of claim.
Claims (7)
1. one kind is applicable to the equipment operation management system of industrial enterprise, it is characterized in that comprising on-site data gathering subsystem, telemanagement and control subsystem, on-site data gathering subsystem comprises intelligent sensor module, video acquisition module, intelligent communication administration module, telemanagement and control subsystem comprise database server, data acquisition server, application management server and monitoring and management platform, and it is mutual that on-site data gathering subsystem passes through intelligent communication administration module and telemanagement and control subsystem;
Described intelligent sensor module: be connected with described intelligent communication administration module, for gathering, sending, receive data;
Described video acquisition module: be connected with described intelligent communication administration module, for the Real-time Collection of image and video, compression and transmission;
Described intelligent communication administration module: be connected with described intelligent sensor module, video acquisition module, remote data acquisition server respectively, for providing wired or wireless transfer channel for described intelligent sensor module and described video acquisition module, and the information transmission gathered to described remote data acquisition server;
Described remote data acquisition server: be connected with described intelligent communication administration module, described database server respectively, for resolving gathering the data received and preserve, and is transferred to database server the data after resolving;
Described database server: for preserving the data received carrying out;
Described application management server: be connected with described database server, data for calling data storehouse server complete the statistics of data, analysis, form, management and controlling functions, the operating result of application management server are transferred to database server simultaneously;
Described monitoring and management platform: be connected with described application management server, for by user operation and described application management server mutual, describedly comprise user alternately monitor and managment is carried out to the data of described application management server, also comprise and the result of monitor and managment is notified user.
2. a kind of equipment operation management system being applicable to industrial enterprise according to claim 1, it is characterized in that described intelligent communication administration module, comprise single-chip microcomputer, serial ports, serial ports modular converter, network interface, wireless communication interface, SD card and paralleling flash memory module, for supporting wire transmission;
Described serial ports modular converter, for supporting that serial ports turns the data transmission of network interface;
Described serial ports is RS232 interface, RS485 interface;
Described network interface is RJ45 interface;
Described wireless communication interface, for supporting wireless transmission;
Described SD card and paralleling flash memory module, for ensureing the integrality of data and non-volatile.
3. a kind of equipment operation management system being applicable to industrial enterprise according to claim 1, it is characterized in that described intelligent sensor module is made up of single-chip microcomputer, compound circuit, A/D and D/A change-over circuit, RS232 interface, ZigBee module and error compensation circuit, described compound circuit comprises the circuit for calculating pressure, temperature, flow, speed, displacement, described intelligent sensor module is used for sending after the conversion of gathered data, and receive long-distance user's instruction, to realize the opening and closing of intelligent sensor module.
4. a kind of equipment operation management system being applicable to industrial enterprise according to claim 3, it is characterized in that the master chip of described intelligent sensor module is STM32VET6 chip, described STM32VET6 chip comprises ARM-CortexM3 kernel, and 80 I/O mouths, for according to different sensors flexible configuration interface type.
5. a kind of equipment operation management system being applicable to industrial enterprise according to claim 1, is characterized in that described video acquisition module comprises TMS320DM642DSP chip, for supporting the Real-time Collection of image and video, MPEG4 compression and transmitting.
6. a kind of equipment operation management system being applicable to industrial enterprise according to claim 1, it is characterized in that described application management server is B/S framework, for adopting JavaWeb technology, and realize the storage of data, statistics, analysis, form, management and control.
7. a kind of equipment operation management system being applicable to industrial enterprise according to claim 1, is characterized in that described monitoring and management platform comprises video monitoring, energy consumption monitoring, efficiency diagnosis, energy-saving analysis, warning information, File Maintenance unit, notification unit.
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Cited By (27)
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| CN106227179A (en) * | 2016-09-19 | 2016-12-14 | 广东凌康科技有限公司 | A kind of data acquisition platform system based on industrial 4.0 technology |
| CN106331110A (en) * | 2016-08-26 | 2017-01-11 | 深圳市夏洛特科技发展有限公司 | Intelligent cloud service equipment management system based on internet of things in manufacturing industry |
| CN106353567A (en) * | 2016-10-26 | 2017-01-25 | 陈益民 | Centrifugal forming machine remote cloud monitoring system for concrete products |
| CN106789254A (en) * | 2016-12-23 | 2017-05-31 | 杭州电子科技大学 | A kind of industrial Internet of Things method for remote management and its system |
| CN107193275A (en) * | 2017-07-01 | 2017-09-22 | 浙江三青环保科技有限公司 | A kind of equipment operation intelligent diagnosis system and diagnostic method |
| CN107664976A (en) * | 2016-07-29 | 2018-02-06 | 襄阳中车电机技术有限公司 | A kind of distributed intelligent control system |
| CN107769955A (en) * | 2016-08-23 | 2018-03-06 | 杭州海康威视数字技术股份有限公司 | Concentrate O＆M method, apparatus and system |
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