CN204883352U - Tobacco peculiar smell treatment facility running state remote monitering system - Google Patents

Tobacco peculiar smell treatment facility running state remote monitering system Download PDF

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Publication number
CN204883352U
CN204883352U CN201520677958.4U CN201520677958U CN204883352U CN 204883352 U CN204883352 U CN 204883352U CN 201520677958 U CN201520677958 U CN 201520677958U CN 204883352 U CN204883352 U CN 204883352U
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treatment facility
gsm
transport module
industrial computer
tcp
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金心东
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Shanghai Xien Environmental Protection Technology Co., Ltd.
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金心东
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

Abstract

The utility model discloses a tobacco peculiar smell treatment facility running state remote monitering system. It includes on -the -spot operation equipment, PLC controller, converter, TCPIP switch, network server, industrial computer, user terminal etc, this monitored control system still includes GSMGPRS transport module, at GSMGPRS transport module of automatically controlled cabinet terminal configuration to be connected with PLC controller, network server, industrial computer through MPI multiple spot connection, the camera is all installed to every set of operation equipment, increases a GSMGPRS transport module and be connected with network server, industrial computer, video monitoring ware on the circuit of camera and internet access. The utility model discloses a tobacco peculiar smell treatment facility remote monitering system of cigarette factory all with the industrial computer control, perhaps registers the AND operation with cell -phone, webpage, ipad etc. And the field device operational aspect also can be known at central control room to the operator on duty to reduce inspection, maintenance cost and alleviateed the personnel that patrol and examine working strength, improved work efficiency greatly.

Description

Tobacco peculiar-smell treatment facility running status long distance control system
Technical field
The utility model belongs to tobacco leaf production technical field, relates to a kind of cigarette factory tobacco leaf production equipment running monitoring system, particularly a kind of tobacco peculiar-smell treatment facility running status long distance control system.
Background technology
Existing cigarette factory tobacco peculiar-smell treatment facility is in operational process, and long distance control system is backwardness relatively, and operative employee and maintenance personal, Operation and maintenance are cumbersome.Along with the development in tobacco industry epoch, tobacco modern industrialization paces are constantly accelerated, more and more stricter to the requirement of long distance control system, demand is also in increase, and remote monitoring and video monitoring also more and more outstanding, adopt now those traditional Non-follow control again, this locality control cannot meet the demands in industrial system.
How to make full use of high-tech means to solve above-mentioned contradiction also just to become current tobacco leaf production remote monitor supervision area one new for critical problem.Monitoring automation control and intelligent management as one of the mark of modern tobacco industrial automation, the economic and social benefit that it brings is very significant, and its popularization and enforcement will be also important contents of tobacco industry automatic field.
Utility model content
The purpose of this utility model is, overcome the deficiencies in the prior art, there is provided a kind of equipment automatic monitoring and intelligent management are combined, integrate the practical tobacco peculiar-smell treatment facility running status long distance control system of the several functions such as remote monitoring and video monitoring.
The purpose of this utility model is achieved by the following technical solution:
A kind of tobacco peculiar-smell treatment facility running status long distance control system, it comprises on-the-spot operational outfit, PLC, frequency converter, TCP/IP switch, the webserver, industrial computer, user terminal; PLC, frequency converter are arranged in electrical control cubicles, and this supervisory system also comprises GSM/GPRS transport module; At electrical control cubicles terminal configuration GSM/GPRS transport module, this GSM/GPRS transport module is connected with PLC, frequency converter, the webserver, industrial computer by MPI multi-point communication line.
Further, on-the-spot operational outfit often overlaps propulsion system and is all provided with camera, and all cameras are connected with TCP/IP network by TCP/IP switch, and are connected with network hard disk video recorder, video monitor; The circuit that camera is connected with TCP/IP network increases a GSM/GPRS transport module, and GSM/GPRS transport module is connected with the webserver, industrial computer, video monitor by MPI multi-point communication line.
Further, described video monitor is VA panel liquid crystal TV or HDMI video wall.Described user terminal is the computer or the mobile terminal (3G/4G mobile phone or panel computer are as ipad etc.) that are connected to internet, can be connected to the webserver, the various data of the on-the-spot operational outfit that access services device records by internet.
GSM/GPRS transport module is the wireless Modem of a embedded GSM/GPRS core cell, adopts GSM/GPRS network to be transmission medium, is a technical grade communicating terminal based on mobile GSM short message platform and GPRS data business.It utilizes the short message of GSM mobile communications network and gprs service to build the data transfer platform of an overlength distance for user.Standard industry specifications design, provides RS232 standard interface, is directly connected with subscriber equipment, realizes Chinese and English SMS, function of multimedia message, GPRS data transfer function.
GSM/GPRS wireless transparent transmission terminal and intelligent monitor and management system, adopt advanced computer communication technology and digital signal processing (DSP) technology, by the method for AC sampling, complete on-the-spot electric current, voltage and power, the isoparametric sampling of power factor (PF), computing, store, display, and the transmission of data is completed voluntarily according to preset parameter or traffic order, realize remote monitoring, thus grasp Peculiar Odor Treatment System operation conditions in real time, quick discovering device fault etc., and initiative alarming, guarantee Peculiar Odor Treatment System reliability service, raising equipment running quality.
The wireless DDN application of GSM/GPRS, can be industrial remote monitoring center and provides information, grasp duty and the failure condition of equipment at any time, and indiscriminately ad. as one wishes can check the function of opening or closed condition.
Cigarette factory of the present utility model tobacco peculiar-smell treatment facility running state monitoring system, mainly the GSM/GPRS transport module in electrical control cubicles terminal configuration, according to the difference of actual conditions, the installation site of GSM/GPRS module is different.
Scheme one, be that a GSM/GPRS communication module is connected with PLC by MPI communication (multi-point communication) line, thus realize the transmission that a GSM/GPRS communication module is responsible for field apparatus monitor and managment data;
Scheme two, often cover propulsion system are provided with a video monitor, can monitor each dynamic position situation.Pass through video monitor, system energy automatic monitoring measures the accidents such as fault, maintenance, unit exception, equipment control exception, and in time alert data is uploaded to Surveillance center by GSM/GPRS communication module, go and find out what's going in time for Surveillance center operator on duty, handle it.
For factory administration department, based on the equipment monitoring system of wireless DDN (GSM/GPRS bearing mode), only need increase a GSM/GPRS transport module (real-time information of equipment is sent to Surveillance center by GSM/GPRS transport module, and the dispatch command sent from Surveillance center of acceptance) on existing equipment circuit; And increase GSM/GPRS interface function in Surveillance center, with private-line mode, Surveillance center is connected with GSM/GPRS core net simultaneously.
The beneficial effects of the utility model:
Tobacco peculiar-smell treatment facility running status long distance control system of the present utility model, its monitoring field is very extensive, there is wireless remote operation and monitoring, local operated from a distance and monitoring, the operated from a distance of 3G/4G mobile phone wireless and monitoring, the several functions such as video wireless monitor and local monitor, can carry out monitoring of tools and information acquisition in real time.This cover tobacco peculiar-smell treatment facility running status long distance control system, simple and direct-viewing operation; Check status information of equipment or ruuning situation, Telnet and operation can be carried out by mobile phone, webpage, ipad, industrial computer etc., easy to use, substantially increase production efficiency, effectively improve industrial automatization.
The utility model provide this overlap practical tobacco peculiar-smell treatment facility running status long distance control system, equipment automatic monitoring is combined with intelligent management, operational factor can be understood at any time, Timeliness coverage fault, change be sent to artificial " maintenance " system as " on duty " system into, greatly improve system cloud gray model and the efficiency of management.The data collected can carry out storing, adding up by system automatically, and can carry out at any time inquiring about and printing, and greatly raise the management level, and can realize the functions such as Long-distance Control simultaneously, reduce operation energy consumption, improve service life of equipment, obtain good economic benefit.
The Core Feature of this system is: the interface of the robot control system(RCS) of whole tobacco peculiar-smell disposal system machine operation is uploaded on the net, utilizes mobile terminal, can understand the ruuning situation of whole system whenever and wherever possible.Its maximum advantage is that machine initiatively can send short messages warning message to you, can save the labour cost of regular visit.
The principal feature of this system is as follows: A, economy: maintenance cost is few, video monitoring center be connected by GSM/GPRS network between electrical control cubicles, greatly can save the cost of wiring, front-end investment is few, instant effect, later stage upgrades, maintenance cost is low, is easy to planning.B, real-time: because GSM has always online with short message way and GPRS, can be real-time send the change information of equipment to video monitoring center, be convenient to the timely watch-dog of staff state and carry out scheduling arrange.C, dirigibility: owing to decreasing fixing transmission line, the position setting of equipment is more flexible; On the other hand due to the difference of the installation site of GSM/GPRS transport module, GSM/GPRS module can be responsible for single, several or data transmission, and overall arrangement is more flexible.D, the advantage utilizing this system or advantage.E, to increase work efficiency: can the problem of discovering device emerged in operation at any time after system puts into operation, process at any time, increase work efficiency.
Cigarette factory of the present utility model tobacco peculiar-smell treatment facility long distance control system, economize energy, reduces expenditure labour cost; After system comes into operation, minimum can also save 20% cable cost and executive cost thereof.This is very convenient to the transformation of existing system, need not lay extra.
Cigarette factory of the present utility model tobacco peculiar-smell treatment facility long distance control system, all use industrial computer monitoring, or with mobile phone, webpage, ipad, carry out logging in and operate, operator on duty also can understand field apparatus ruuning situation at central control room, thus decrease inspection, maintenance cost and alleviate patrol officer's working strength, substantially increase work efficiency.
Accompanying drawing explanation
Fig. 1 is the structural representation of a kind of tobacco peculiar-smell treatment facility of the utility model running status long distance control system;
Fig. 2 is the structural representation of the utility model another kind of tobacco peculiar-smell treatment facility running status long distance control system;
Fig. 3 is the structural representation of the utility model another kind of tobacco peculiar-smell treatment facility running status long distance control system.
Embodiment
Below in conjunction with drawings and Examples, the utility model is further described.
Embodiment 1
As shown in Figure 1, a kind of tobacco peculiar-smell treatment facility of the utility model running status long distance control system, it comprises: on-the-spot operational outfit, PLC, frequency converter, TCP/IP switch, the webserver, industrial computer, user terminal, and appliance component, data cable, electric wire crane span structure, electrical control cubicles etc.; In PLC, frequency converter electrical control cubicles disposed in the interior, the data acquisition system (DAS) of PLC and each on-the-spot operational outfit and control execution unit and be electrically connected; PLC is also connected with the webserver, industrial computer (host computer), touch-screen, frequency converter by profibus or PROFINET bus; Frequency converter is connected with blower fan; The webserver, for receiving the data of each remote monitoring end, and controls each remote monitoring end state.
This supervisory system also comprises GSM/GPRS transport module; At electrical control cubicles terminal configuration GSM/GPRS transport module, this GSM/GPRS transport module is connected with PLC, frequency converter, the webserver, industrial computer by MPI multi-point communication line.
The parameter that this supervisory system can be run according to equipment carries out real-time analysis and maintenance, improves service life of equipment, is undertaken logging in and operates, realize the functions such as unattended, greatly embody industrial automation achievement by mobile phone, webpage, ipad.
Computer supervisory control system: adopt industrial computer or touch-screen (HMI) to monitor to cigarette factory tobacco peculiar-smell treatment facility, supervising software adopts (WICC7.3) to add dongle or (IFIX6.0) adds dongle, the status information of all tobacco peculiar-smell treatment facilities in technological process can be monitored, as induced draft fan state, spray pump state, pipeline fluid state, negative pressure state, medicine system state, pH value measuring state, liquid level water compensating state, operation hours state, history curve state, history alarm condition, report query state, Permission Levels etc.Video shooting device Wireless transceiver and wireless surveillance, picture Wireless transceiver and wireless surveillance and operation can be carried out, there is the function such as on-line operation and local operation.
PLC and Mitsubishi FR740A or Danfoss frequency converter carry out communication, send request and start and stop frequency converter, read the function such as frequency converter frequency and electric current, rotating speed, negative pressure according to communication.PLC can control medicine system and carry out Automatic Dosing according to the value of PH survey sensor, and water charging system carries out automatic water supplement according to level switch state, starting valve or shutoff valve, starts pump or closes the states such as pump.
The network structure of this system is exemplified below: (this network structure is only effective to the GRM400G series of PLC wireless communication module with 3G function of surfing the Net)
1.GRM400 with PLC is connected by MPI, the Mobile phone card 3G/4G card of surfing Internet online of GRM400 by inserting.
2. remote computer only needs to surf the Net, and does not need fixing IP, does not need other server.
3. remote computer needs OPCSERVER is installed, then log in sequence number and the password of respective modules.
4. configuration software accesses long-range plc data by OPC interface from OPCSERVER.
Embodiment 2
As shown in Figure 2, a kind of tobacco peculiar-smell treatment facility of the utility model running status long distance control system, it comprises: on-the-spot operational outfit, PLC, frequency converter, TCP/IP switch, the webserver, industrial computer, user terminal, and appliance component, data cable, electric wire crane span structure, electrical control cubicles etc.; PLC is connected with the webserver, industrial computer, touch-screen, frequency converter by profibus or PROFINET bus.
On-the-spot operational outfit often overlaps propulsion system and is all provided with camera, and camera is arranged on the bracing frame on the on-the-spot operational outfit side of plant area; All cameras are connected with TCP/IP network by TCP/IP switch, and are connected with network hard disk video recorder, video monitor; The circuit that camera is connected with TCP/IP network increases a GSM/GPRS transport module, and GSM/GPRS transport module is connected with the webserver, industrial computer, video monitor by MPI multi-point communication line.Video monitor is VA panel liquid crystal TV or HDMI video wall.
Wireless video monitoring system (camera monitoring system) comprises camera, network hard disk video recorder, VA/HDMI video wall, TCP/IP network transmission module, GSM/GPRS transport module, the webserver, G industrial computer etc., carry out wireless monitor or local monitor and operation by camera function, wireless remote monitering, 3G/4G mobile phone remote monitoring, GPRS operated from a distance can be realized and log in.
Wireless video monitoring system and web camera support the use, and can adopt wired or wireless mode interconnection network, be easy to installation and deployment, do not need user's additional configuration special purpose computer and gather the equipment such as video recording.User can adopt 3G/4G mobile phone, panel computer (ipad) or computer as monitoring terminal equipment, carry out webpage login and monitoring by 3G/4G mobile phone, panel computer (ipad) or computer, warning message and checking monitoring video can be received whenever and wherever possible.
Embodiment 3
A kind of tobacco peculiar-smell treatment facility of the utility model running status long distance control system, comprising: on-the-spot operational outfit, PLC, frequency converter, communication module, the webserver, industrial computer, video monitor, user terminal etc.; PLC is connected with the webserver, industrial computer, video monitor, frequency converter by profibus or PROFINET bus; On-the-spot operational outfit often overlaps propulsion system and is all provided with camera, and all cameras are connected with network, network hard disk video recorder, video monitor; Described communication module comprises TCP/IP network transmission module, also comprises GSM/GPRS transport module.
Communication module is arranged in electrical control cubicles, process communication data.The FPDP of communication module is connected with the PORT COM of frequency converter and video monitor with PLC in electrical control cubicles, can by the internal data of instruction fetch to PLC and frequency converter, wherein contain running state information and failure message, communication module is with GPRS communication function in addition, the data collected can be sent on the webserver.Industrial computer, video monitor are located in video monitoring intracardiac.Video monitor can be lcd touch panel type display, and can receive communication data by profibus or PROFINET bus and show, display frame comprises the picture that normally works, alarm screen and data query interface.Industrial computer except can display frame, can also carry out operating, adjusts, control.The webserver is positioned at the machine room of user, is connected to internet and has static ip address and proprietary domain name.User terminal is the computer or the mobile terminal such as mobile phone, panel computer that are connected to internet, can be connected to the webserver by internet, the various data of the on-the-spot operational outfit that access services device records.
The mode that communication network adopts ripe TCP/IP communication network and wireless GPRS network to combine.Include a data exchange unit in communication module inside, be responsible for the exchanges data of TCP/IP network and wireless GPRS network.Comprise a GSM/GPRS communication transmission module in communication module, can be accessed by mobile communications network after energising, this network is connected with internet by the gateway of commmunication company, so just establishes a data link.Communication module is sent on the webserver of assigned ip by gathering the field data come by this link, and such server just obtains the service data of on-the-spot operational outfit.GSM/GPRS communication module realizes communication data by the terminal in GPRS network and Internet and exchanges visits.
Communication data comprises three classes: fault, operation and maintenance.Reference record when fault data comprises fault type, fault-time, fault.Service data comprises the information such as induced draft fan state, spray pump state, pipeline fluid state, negative pressure state, medicine system state, pH value measuring state, liquid level water compensating state, operation hours state, history curve state, history alarm condition, report query state, Permission Levels.Service data comprises fault statistics, service data statistics, maintenance record etc.
Like this, user not only can carry out policer operation by the industrial computer of Surveillance center, video monitor, 3G/4G mobile phone, panel computer (ipad) or computer can also be adopted as monitoring terminal equipment, carry out webpage login and monitoring by 3G/4G mobile phone, panel computer (ipad) or computer, warning message and checking monitoring video can be received whenever and wherever possible.Because GSM/GPRS communication module also has SMS communication function, therefore, machine initiatively can also send short messages warning message to you, can save the labour cost of regular visit.

Claims (7)

1. a tobacco peculiar-smell treatment facility running status long distance control system, it comprises on-the-spot operational outfit, PLC, frequency converter, TCP/IP switch, the webserver, industrial computer, user terminal; PLC, frequency converter are arranged in electrical control cubicles, it is characterized in that, this supervisory system also comprises GSM/GPRS transport module; At electrical control cubicles terminal configuration GSM/GPRS transport module, this GSM/GPRS transport module is connected with PLC, frequency converter, the webserver, industrial computer by MPI multi-point communication line.
2. a tobacco peculiar-smell treatment facility running status long distance control system according to claim 1, it comprises on-the-spot operational outfit, PLC, frequency converter, TCP/IP switch, the webserver, industrial computer, user terminal; It is characterized in that, on-the-spot operational outfit often overlaps propulsion system and is all provided with camera, and all cameras are connected with TCP/IP network by TCP/IP switch, and are connected with network hard disk video recorder, video monitor; The circuit that camera is connected with TCP/IP network increases a GSM/GPRS transport module, and GSM/GPRS transport module is connected with the webserver, industrial computer, video monitor by MPI multi-point communication line.
3. tobacco peculiar-smell treatment facility running status long distance control system as claimed in claim 1, it is characterized in that, on-the-spot operational outfit often overlaps propulsion system and is all provided with camera, all cameras are connected with TCP/IP network by TCP/IP switch, and are connected with network hard disk video recorder, video monitor; The circuit that camera is connected with TCP/IP network increases a GSM/GPRS transport module, and GSM/GPRS transport module is connected with the webserver, industrial computer, video monitor by MPI multi-point communication line.
4. tobacco peculiar-smell treatment facility running status long distance control system as claimed in claim 2 or claim 3, it is characterized in that, described video monitor is VA panel liquid crystal TV or HDMI video wall.
5. the tobacco peculiar-smell treatment facility running status long distance control system as described in claim 1,2 or 3, is characterized in that, described user terminal is the computer or the mobile terminal that are connected to internet.
6. tobacco peculiar-smell treatment facility running status long distance control system as claimed in claim 5, it is characterized in that, described mobile terminal is 3G/4G mobile phone or panel computer.
7. the tobacco peculiar-smell treatment facility running status long distance control system as described in claim 1,2 or 3, is characterized in that, PLC is connected with the webserver, industrial computer, frequency converter by profibus or PROFINET bus.
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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107008022A (en) * 2016-01-28 2017-08-04 广州市心德实业有限公司 A kind of MVR mobile control systems
CN107505919A (en) * 2017-07-25 2017-12-22 广州广重分离机械有限公司 A kind of centrifuge network control system
CN109167844A (en) * 2018-11-02 2019-01-08 北京华亿宏图节能环保工程有限公司 Long-distance monitorng device based on GPRS module
CN109286680A (en) * 2018-11-08 2019-01-29 上海恒润文化集团有限公司 Field device long-distance monitoring method and system based on PLC
CN109671176A (en) * 2018-12-11 2019-04-23 云南昆船设计研究院有限公司 Tobacco equipment cruising inspection system real-time data acquisition system and method
CN110784686A (en) * 2019-11-01 2020-02-11 成都连捷科技有限公司 Comprehensive monitoring and management system for power consumption security protection
JP2022504483A (en) * 2018-10-11 2022-01-13 テレフオンアクチーボラゲット エルエム エリクソン(パブル) Communication between the controller and the controlled device over a wireless network

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107008022A (en) * 2016-01-28 2017-08-04 广州市心德实业有限公司 A kind of MVR mobile control systems
CN107505919A (en) * 2017-07-25 2017-12-22 广州广重分离机械有限公司 A kind of centrifuge network control system
JP2022504483A (en) * 2018-10-11 2022-01-13 テレフオンアクチーボラゲット エルエム エリクソン(パブル) Communication between the controller and the controlled device over a wireless network
JP7165262B2 (en) 2018-10-11 2022-11-02 テレフオンアクチーボラゲット エルエム エリクソン(パブル) Communication between controller and controlled device over wireless network
CN109167844A (en) * 2018-11-02 2019-01-08 北京华亿宏图节能环保工程有限公司 Long-distance monitorng device based on GPRS module
CN109286680A (en) * 2018-11-08 2019-01-29 上海恒润文化集团有限公司 Field device long-distance monitoring method and system based on PLC
CN109671176A (en) * 2018-12-11 2019-04-23 云南昆船设计研究院有限公司 Tobacco equipment cruising inspection system real-time data acquisition system and method
CN110784686A (en) * 2019-11-01 2020-02-11 成都连捷科技有限公司 Comprehensive monitoring and management system for power consumption security protection

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Effective date of registration: 20181228

Address after: Room 212, Building 3, 28 Nongjiao Road, Huqiao Community, Zhelin Town, Fengxian District, Shanghai

Patentee after: Shanghai Xien Environmental Protection Technology Co., Ltd.

Address before: Room 1206, 651 Quyang Road, Hongkou District, Shanghai 200083

Patentee before: Jin Xindong

TR01 Transfer of patent right